NCP5425DBR2 [ONSEMI]

Dual Synchronous Buck Controller; 双路同步降压控制器
NCP5425DBR2
型号: NCP5425DBR2
厂家: ONSEMI    ONSEMI
描述:

Dual Synchronous Buck Controller
双路同步降压控制器

控制器
文件: 总22页 (文件大小:158K)
中文:  中文翻译
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NCP5425  
Dual Synchronous  
Buck Controller  
The NCP5425 is a highly flexible dual buck controller with internal  
gate drivers that can be used with two input power supplies and one or  
two outputs in multiple configurations. The part contains all the  
circuitry required for two independent synchronous dual NFET buck  
regulators utilizing a feed forward voltage mode control method. The  
NCP5425 can run from a single supply ranging from 4.6 to 12 volts  
and support a single two phase or dual single phase outputs. When  
used as a dual output controller, the second output tracks voltage  
transients from the first. Power blanking for low noise applications is  
supported as well as independent cycle−by−cycle current limiting. The  
part is available in a 20 pin TSSOP package allowing the designer to  
minimize PCB area.  
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TSSOP−20  
DB SUFFIX  
CASE 948E  
20  
1
PIN CONNECTIONS AND  
MARKING DIAGRAM  
Features  
Operation Over 4.6 to 13.2 Volts  
Dual Synchronous Buck Design  
20  
1
GATEH1  
GATEL1  
GATEH2  
GATEL2  
Configurable as a Single Two Phase Output or Two Single Phase  
Outputs  
GND  
BST  
NC  
NC  
IS+1  
IS−1  
V
R
CC  
NCP  
5425  
AWLYWW  
OSC  
Programmable Power Sharing and Budgeting from Two Independent  
Supplies  
MODE  
IS−2  
IS+2  
V
V
0.8 Volt "1% Reference for Low Voltage Outputs  
1.5 A Peak Power Drive  
REF2  
V
FB1  
FB2  
COMP1  
COMP2  
Switch Blanking for Noise Sensitive Applications through use of  
R
OSC  
Pin  
A
= Assembly Location  
WL = Wafer Lot  
= Year  
WW = Work Week  
Programmable Frequency, 150 kHz to 750 kHz Operation  
Programmable Soft Start  
Cycle−by−Cycle Overcurrent Protection  
Independent Programmable Current Limits  
100% Duty Cycle for Fast Transient Response  
Internal Slope Compensation  
Y
ORDERING INFORMATION  
Device  
Package  
Shipping  
61 Units/Rail  
Out−of−Phase Synchronization between the Controllers  
Input Undervoltage Lockout  
NCP5425DB  
TSSOP−20  
TSSOP−20  
2500 Units/Reel  
NCP5425DBR2  
On/Off Enable through use of the COMP Pins  
Power Supply Sequencing  
†For information on tape and reel specifications,  
including part orientation and tape sizes, please  
refer to our Tape and Reel Packaging Specification  
Brochure, BRD8011/D.  
Applications  
DDR Memory Power  
Graphics Cards  
Semiconductor Components Industries, LLC, 2005  
1
Publication Order Number:  
January, 2005 − Rev. 6  
NCP5425/D  
NCP5425  
12 V  
3.3 V  
+
C1  
220 µF  
5 V  
+
C12  
220 mF  
C6  
C10  
C11  
0.1 mF  
1 mF  
1 mF  
R1  
R2  
1.5 V/  
10 A  
NTD60N02R  
Q3  
NTD60N02R  
Q1  
1.8 V/  
5 A  
4 k  
4 k  
L2  
20  
1
L1  
1.3 mH  
GATE(H)1 GATE(H)2  
NTD110N02RT4  
Q4  
NTD110N02RT4  
Q2  
1.3 mH  
C14  
+
680 mF2  
+
C3  
680 mF1  
19  
14  
15  
2
GATE(L)1  
IS+1  
GATE(L)2  
IS+2  
7
4K  
R11  
C9  
IS−2  
13  
R9  
0.4 k  
V
REF2  
R3  
0.4 k  
0.1 mF  
8
IS−1  
11  
COMP2  
R7  
5 k  
10  
COMP1  
C8  
0.1 mF  
C7  
0.1 mF  
12  
17  
V
FB2  
R5  
9
V
FB1  
R
OSC  
3.5 k  
R8  
4 k  
R10  
18 k  
R12  
30.9 k  
R4  
15 k  
R6  
4 k  
Figure 1. Application Diagram, 3.3 V to 1.5 V/10 A and 1.8 V/5.0 A Converter  
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2
NCP5425  
MAXIMUM RATINGS  
Rating  
Value  
150  
Unit  
°C  
°C  
kV  
V
Operating Junction Temperature, T  
J
Storage Temperature Range, T  
−65 to 150  
2.0  
J
ESD Susceptibility (Human Body Model)  
ESD Susceptibility (Machine Model)  
Moisture Sensitivity Level (MSL)  
Lead Temperature Soldering:  
200  
1
Reflow: (Note 1)  
260 peak  
°C  
Maximum ratings are those values beyond which device damage can occur. Maximum ratings applied to the device are individual stress limit  
values (not normal operating conditions) and are not valid simultaneously. If these limits are exceeded, device functional operation is not implied,  
damage may occur and reliability may be affected.  
1. 60 to 150 seconds maximum above 183°C, 260°C peak.  
MAXIMUM RATINGS  
Pin Symbol  
Pin Name  
V
MAX  
V
MIN  
I
I
SINK  
SOURCE  
V
IC Power Input  
16 V  
4.0 V  
6.0 V  
−0.3 V  
−0.3 V  
−0.3 V  
N/A  
2.0 A Peak  
200 mA DC  
CC  
COMP1, COMP2  
Compensation Capacitor for  
Channel 1 or 2  
1.0 mA  
1.0 mA  
1.0 mA  
1.0 mA  
1.0 mA  
1.0 mA  
V
FB1  
, V , V  
FB2 REF2  
Voltage Feedback Input for  
Channel 1 or 2  
R
Oscillator Resistor  
5.0 V  
20 V  
−0.3 V  
−0.3 V  
OSC  
GATE(H)1 GATE(H)2  
High−Side FET Driver  
for Channel 1 or 2  
2.0 A Peak  
200 mA DC  
2.0 A Peak  
200 mA DC  
,
GATE(L)1 GATE(L)2  
Low−Side FET Driver for  
Channel 1 or 2  
16 V  
6.0 V  
6.0 V  
100 mV  
20 V  
−0.3 V  
−0.3 V  
−0.3 V  
0 V  
2.0 A Peak  
200 mA DC  
2.0 A Peak  
200 mA DC  
,
IS+1, IS+2  
IS−1, IS−2  
GND  
Positive Current Sense for  
Channel 1 or 2  
1.0 mA  
1.0 mA  
1.0 mA  
N/A  
Negative Current Sense for  
Channel 1 or 2  
1.0 mA  
Ground  
2.0 A Peak  
200 mA DC  
BST  
Power Input for GATE(H)1  
GATE(H)2  
−0.3 V  
−0.3 V  
N/A  
2.0 A Peak  
200 mA DC  
MODE  
Dual or Single Output Select  
3.5 V  
N/A  
N/A  
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3
 
NCP5425  
ELECTRICAL CHARACTERISTICS (0°C < T < 125°C; R  
= 30.9 k, C  
= 0.1 µF, 4.75 V < V  
< 13.2 V; 10.8 V  
CC  
J
OSC  
COMP1,2  
< BST < 20 V, C  
= C  
= 1.0 nF; unless otherwise specified.)  
GATE(L)1,2  
GATE(H)1,2  
Characteristic  
Error Amplifier  
Test Condition  
Min  
Typ  
Max  
Unit  
V
Input Bias Current  
V
V
= 0 V  
0.1  
0.1  
1.0  
1.0  
mA  
mA  
V
FB1  
FB2  
FB1  
V
, V  
REF2  
Input Bias Current  
, V  
REF2  
= 0.8 V  
FB2  
Input Voltage Range  
COMP1(2) Source Current  
COMP1(2) Sink Current  
Reference Voltage  
0.3  
15  
1.9  
COMP1(2) = 1.2 V to 2.5 V; V  
= 0.6 V  
30  
60  
mA  
mA  
V
FB1(2)  
COMP1(2) = 1.2 V; V  
= 1.0 V  
15  
30  
60  
FB1(2)  
COMP1 = V  
0.792  
0.800  
0.808  
FB1  
COMP1 Max Voltage  
COMP2 Max Voltage, Mode Floating  
COMP2 Max Voltage, Mode = 0  
V
FB1(2)  
V
FB1(2)  
V
FB1(2)  
= 0.6 V  
= 0.6 V  
= 0.6 V  
3.0  
2.0  
3.1  
2.0  
2.1  
2.1  
V
COMP1(2) Min Voltage  
Open Loop Gain  
V
= 1.2 V  
0.10  
95  
0.20  
V
dB  
FB1(2)  
Unity Gain Bandwidth  
PSRR @ 1.0 kHz  
40  
kHz  
dB  
70  
Transconductance  
Output Impedance  
GATE(H) and GATE(L)  
High Voltage (AC)  
32  
mmho  
MΩ  
2.5  
V
CC  
− GATE(L)1,2  
0
0.5  
V
BST − GATE(H)1,2 (Note 2)  
Low Voltage (AC)  
Rise Time  
GATE(L)1,2 or GATE(H)1,2 (Note 2)  
0
0.5  
80  
V
1.0 V < GATE(L)1,2 < V − 1.0 V  
25  
ns  
CC  
1.0 V < GATE(H)1,2 < BST − 1.0 V  
Fall Time  
V
− 1.0 > GATE(L)1,2 > 1.0 V  
25  
40  
80  
80  
ns  
ns  
ns  
kΩ  
CC  
BST − 1.0 > GATE(H)1,2 > 1.0 V  
GATE(H) to GATE(L) Delay  
GATE(L) to GATE(H) Delay  
GATE(H)1,2 < 2.0 V  
GATE(L)1,2 > 2.0 V  
20  
20  
50  
GATE(L)1,2 < 2.0 V  
GATE(H)1,2 > 2.0 V  
40  
80  
GATE(H)1(2) and GATE(L)1(2) Pull−Down  
PWM Comparator  
Resistance to GND (Note 2)  
125  
280  
Propagation Delay  
COMP1(2) = 1.0 V  
200  
300  
ns  
V
V
FB1(2)  
= 0 to 1.2 V  
Note 2  
PWM Comparator Offset  
V
FB1(2)  
= 0 V; Increase COMP1(2) until  
GATE(H)1(2) starts switching  
0.20  
55  
0.30  
95  
0.45  
150  
130  
Artificial Ramp  
Duty Cycle = 50%  
(Note 2)  
mV  
ns  
Minimum Pulse Width  
80  
2. Guaranteed by design, not 100% tested in production.  
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4
 
NCP5425  
ELECTRICAL CHARACTERISTICS (continued) (0°C < T < 125°C; R  
= 30.9 k, C  
= 0.1 µF, 4.75 V < V  
<
CC  
J
OSC  
COMP1,2  
13.2 V; 10.8 V < BST < 20 V, C  
= C  
= 1.0 nF; unless otherwise specified.)  
GATE(L)1,2  
GATE(H)1,2  
Characteristic  
Test Condition  
Min  
Typ  
Max  
Unit  
Oscillator  
Switching Frequency  
Switching Frequency  
Switching Frequency  
R
= 61.9 k; Measure GATE(H)1  
= 30.9 k; Measure GATE(H)1  
= 11.8 k; Measure GATE(H)1  
= 30.9 k  
112  
224  
562  
150  
300  
750  
1.000  
180  
3.1  
188  
376  
938  
1.030  
kHz  
kHz  
kHz  
V
OSC  
OSC  
OSC  
OSC  
R
R
R
R
Voltage  
0.970  
OSC  
Phase Difference  
°
Low Noise Disable  
Guaranteed By Design  
3.5  
V
Overcurrent Protection  
OVC Comparator Offset Voltage  
0 V < IS+1(2) < 5.5 V  
0 V < IS−1(2) < 5.5 V  
55  
70  
85  
mV  
IS+1(2) Bias Current  
IS−1(2) Bias Current  
0 V < IS+1(2) < 5.5 V  
0 V < IS−1(2) < 5.5 V  
−1.0  
−1.0  
0.1  
0.1  
1.0  
1.0  
mA  
mA  
OVC Common Mode Range  
0
5.5  
V
Supply Currents  
V
Current  
COMP = 0 V (No Switching)  
COMP = 0 V (No Switching)  
16  
22  
mA  
mA  
CC  
BST Current  
3.5  
6.0  
Undervoltage Lockout  
Start Threshold  
GATE(H) Switching; COMP1(2) Charging  
3.8  
3.6  
4.2  
4.0  
4.6  
4.4  
V
V
Stop Threshold  
GATE(H) Not Switching; COMP1(2)  
Discharging  
Hysteresis  
Start−Stop  
0.1  
0.2  
0.25  
V
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5
NCP5425  
PIN FUNCTION DESCRIPTION  
Pin No.  
Symbol  
GATE(H)1  
GATE(L)1  
GND  
Description  
1
2
High Side Switch FET driver pin for the channel 1 FET.  
Low Side Synchronous FET driver pin for the channel 1 FET.  
Ground. All circuits are referenced to this pin. IC substrate connection.  
Power input for GATE(H)1 and GATE(H)2 pins.  
No connection.  
3
4
BST  
5
NC  
6
NC  
No connection.  
7
IS+1  
Positive input for channel 1 overcurrent comparator.  
Negative input for channel 1 overcurrent comparator.  
Error amplifier inverting input for channel 1.  
8
IS−1  
9
V
FB1  
10  
COMP1  
COMP2  
Channel 1 Error Amp output. PWM comparator reference input. A capacitor to GND provides Error  
Amp compensation. The same capacitor provides soft−start timing for channel 1. This pin also  
disables the channel 1 output when pulled below 0.2 V.  
11  
Channel 2 Error Amp output. PWM comparator reference input. A capacitor to GND provides Error  
Amp compensation and soft−start timing for channel 2. Channel 2 output is disabled when this pin is  
pulled below 0.2 V.  
12  
13  
14  
15  
16  
V
Error amplifier inverting input for channel 2.  
FB2  
V
REF2  
Error amplifier noninverting input for channel 2.  
Positive input for channel 2 overcurrent comparator.  
Negative input for channel 2 overcurrent comparator.  
IS+2  
IS−2  
MODE  
Input pin used to inform internal circuitry of dual output or single output operation. Ground this pin for  
dual output operation, leave open for single output operation.  
17  
18  
19  
20  
R
A resistor from this pin to ground sets switching frequency.  
Input Power supply pin. Power input for GATE(L)1 and GATE(L)2 pins.  
Low Side Synchronous FET driver pin for the channel 2 FET.  
High Side Switch FET driver pin for the channel 2 FET.  
OSC  
V
CC  
GATE(L)2  
GATE(H)2  
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6
NCP5425  
IRAMP1  
IRAMP2  
OSCILLATOR  
AND  
3.1 V  
CLK1  
CLK2  
R
OSC  
RAMP  
CURRENT  
GENERATOR  
IRAMP1  
RAMP1  
BST  
LNDM  
Low noise disable mode  
(pull R  
high to activate)  
OSC  
3.1 V  
REFERENCE  
AND BIAS  
RAMP1  
0.8 V  
0.3 V  
+
GATE(H)1  
GATE(L)1  
CLK1  
LNDM  
LNDM  
3.1 V  
Q
S
Reset  
Dominant  
+
PWM  
COMP1  
V
CC  
+
R
Q
V
FB1  
+
0.8 V  
EA1  
+
COMP1 CLAMP  
REFERENCE  
IS+1  
IS−1  
+
OC1  
OC2  
+
70 mV  
COMP1  
IS+2  
IS−2  
+
UVLO  
+
V
CC  
+
UVLO  
70 mV  
RAMP2  
+
BST  
4.2 V  
4.0 V  
0.3 V  
+
GATE(H)2  
CLK2  
LNDM  
3.1 V  
Q
S
Reset  
Dominant  
+
PWM  
COMP2  
V
CC  
+
R
Q
LNDM  
V
+
FB2  
GATE(L)2  
GND  
V
REF2  
EA2  
3.1 V  
3.1 V  
3.1 V  
IRAMP2  
COMP2  
3.1 V  
RAMP2  
UVLO  
S/D  
Single  
or dual  
output  
mode  
COMP2  
CLAMP  
REFERENCE  
MODE  
Figure 2. Block Diagram  
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7
NCP5425  
APPLICATIONS INFORMATION  
Theory of Operation  
the main switch. The comparator response time and the  
transition speed of the main switch determine the load  
transient response. Unlike traditional control methods, the  
reaction time to the output load step is not related to the  
crossover frequency of the error signal loop. The error signal  
loop can have a low crossover frequency, since the transient  
response is handled by the ramp signal loop. The main  
purpose of this ‘slow’ feedback loop is to provide DC  
accuracy. Noise immunity is significantly improved, since  
the error amplifier bandwidth can be rolled off at a low  
frequency. Enhanced noise immunity improves remote  
sensing of the output voltage, since the noise associated with  
long feedback traces can be effectively filtered. Line and  
load regulation are drastically improved because there are  
two independent control loops. A voltage mode controller  
relies on the change in the error signal to compensate for a  
deviation in either line or load voltage. This change in the  
error signal causes the output voltage to change  
corresponding to the gain of the error amplifier, the  
consequence of which is normally specified as line or load  
regulation. A current mode controller maintains a fixed error  
signal during line transients, since the slope of the ramp  
signal changes in this case. However, regulation of load  
The NCP5425 is a very versatile buck controller using  
t
2
V
control method. It can be configured as:  
Dual output Buck Controller.  
Two phase Buck Controller with current limit.  
Two phase Buck Controller with input power ratio and  
current limit.  
The fixed−frequency architecture, driven from a common  
oscillator, ensures a 180° phase differential between  
channels.  
V2 Control Method  
2
The V method of control uses a ramp signal generated by  
the ESR (Effective Series Resistance) of the output  
capacitors. This ramp is proportional to the AC current  
through the main inductor and is offset by the DC output  
voltage. This control scheme inherently compensates for  
variation in either line or load conditions, since the ramp  
2
signal is generated from the output voltage itself. The V  
method differs from traditional techniques such as voltage  
mode control, which generates an artificial ramp, and  
current mode control, which generates a ramp using the  
inductor current.  
2
transients still requires a change in the error signal. The V  
method of control maintains a fixed error signal for both line  
and load variation, since the ramp signal is affected by both  
line and load.  
PWM  
GATE(H)  
GATE(L)  
+
The stringent load transient requirements of modern  
power supplies require the output capacitors to have very  
low ESR. The resulting shallow slope in the output ripple  
can lead to pulse width jitter and variation caused by both  
random and synchronous noise. A ramp waveform  
generated in the oscillator is added to the ramp signal from  
the output voltage to provide the proper voltage ramp at the  
beginning of each switching cycle. This slope compensation  
increases the noise immunity, particularly at higher duty  
cycle (above 50%).  
RAMP  
Output  
Voltage  
Slope  
Compensation  
Error  
Amplifier  
V
FB  
+
COMP  
Reference  
Voltage  
Error Signal  
Start Up  
The NCP5425 features a programmable soft start  
function, which is implemented through the error amplifier  
and external compensation capacitor. This feature reduces  
stress to the power components and limits overshoot of the  
output voltage, during startup. As power is applied to the  
regulator, the NCP5425 Undervoltage Lockout circuit  
Figure 3. V2 Control with Slope Compensation  
2
The V control method is illustrated in Figure 3. The  
output voltage generates both the error signal and the ramp  
signal. Since the ramp signal is simply the output voltage, it  
is affected by any change in the output, regardless of the  
origin of that change. The ramp signal also contains the DC  
portion of the output voltage, allowing the control circuit to  
drive the main switch to 0% or 100% duty cycle as required.  
A variation in line voltage changes the current ramp in the  
(UVLO) monitors the IC’s supply voltage (V ). The  
CC  
UVLO circuit prevents the MOSFET gates from switching  
until V  
exceeds 4.2 V. Internal UVLO threshold  
CC  
hysteresis of 200 mV improves noise immunity. During start  
up, the external Compensation Capacitor connected to the  
COMP pin is charged by an internal 30 mA current source.  
When the capacitor voltage exceeds the 0.3 V offset of the  
PWM comparator, the PWM control loop will allow  
switching to occur. The upper gate driver GATE(H) is now  
activated, turning on the upper MOSFET. The output current  
then ramps up through the main inductor and linearly  
powers the output capacitors and load. When the regulator  
2
inductor, which causes the V control scheme to compensate  
the duty cycle. Since any variation in inductor current  
modifies the ramp signal, as in current mode control, the V  
control scheme offers the same advantages in line transient  
response. A variation in load current will affect the output  
voltage, modifying the ramp signal. A load step immediately  
changes the state of the comparator output, which controls  
2
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8
NCP5425  
Transient Response  
output voltage exceeds the COMP pin voltage, minus the  
0.3 V PWM comparator offset threshold and the artificial  
ramp, the PWM comparator terminates the initial pulse.  
The 200 ns reaction time of the control loop provides fast  
transient response to any variations in input voltage or  
output current. Pulse−by−pulse adjustment of duty cycle is  
provided to quickly ramp the inductor current to the required  
level. Since the inductor current cannot be changed  
instantaneously, regulation is maintained by the output  
capacitors during the time required to slew the inductor  
current. For better transient response, a combination of  
several high frequency and bulk output capacitors are  
typically used.  
V
IN  
4.2 V  
V
COMP  
V
FB  
0.3 V  
Out−of−Phase Synchronization  
GATE(H)1  
GATE(H)2  
The turn−on of the second channel is delayed by half the  
switching cycle. This delay is supervised by the oscillator,  
which supplies a clock signal to the second channel that is  
180° out of phase with the clock signal of the first channel.  
Advantages of out−of−phase synchronization are many.  
Since the input current pulses are interleaved with one  
another, the overlap time is reduced. Overlap reduction  
reduces the input filter requirement, allowing the use of  
smaller components. In addition, since peak current occurs  
during a shorter time period, emitted EMI is also reduced,  
potentially reducing shielding requirements. Interleaving  
the phases in a two phase application reduces ripple voltage  
and allows supplies with tighter tolerances to be built.  
UVLO STARTUP  
NORMAL OPERATION  
t
s
Figure 4. Idealized Start Up Waveforms  
Normal Operation  
During normal operation, the duty cycle remains  
approximately constant as the V control loop maintains  
regulated output voltage under steady state conditions.  
Variations in supply line or output load conditions will result  
in changes in duty cycle to maintain regulation.  
2
Overvoltage Protection  
Gate Charge Effect on Switching Times  
Overvoltage Protection (OVP) is provided as  
a
When using the on board gate drivers, the gate charge has  
an important effect on the switching times of the FETs. A  
finite amount of time is required to charge the effective  
capacitor seen at the gate of the FET. Therefore, the rise and  
fall times rise linearly with increased capacitive loading,  
according to the following graphs.  
2
consequence of the normal operation of the V control  
method, and requires no additional external components to  
implement. The control loop responds to an overvoltage  
condition within 200 ns, turning off the upper MOSFET and  
disconnecting the regulator from its input voltage. This  
results in a crowbar action to clamp the output voltage,  
preventing damage to the load. The regulator remains in this  
state until the overvoltage condition clears.  
90  
80  
70  
Low Noise Disable Mode  
Average Rise Time  
A PWM converter operating at a constant frequency  
concentrates its noise output over a small frequency band. In  
noise−sensitive applications, this frequency can be chosen  
to prevent interference with other system functions. Some  
applications may have even more stringent requirements,  
where absolutely no noise may be emitted for a short period  
of time.  
60  
50  
40  
Average Fall Time  
30  
20  
10  
0
The user may disable the clock during noise sensitive  
periods to temporarily inhibit switching noise by  
0
0
2
3
4
5
6
7
8
disconnecting or pulling the R  
pin to 3.3 V. This disables  
OSC  
both gate drivers, leaving the switch node floating, and  
discharges the internal ramp.  
The control circuitry remains enabled while the clock and  
drivers are disabled, so the COMP pins will charge up to a  
higher voltage. The COMP pins are clamped to prevent  
excessive overshoot when switching is resumed.  
LOAD (nF)  
Figure 5. Average Rise and Fall Times  
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9
NCP5425  
Current Sharing  
Channel 1 is connected to the reference input of the Channel  
2 error amplifier. Current information from Channel 2 is fed  
back to the error amplifier’s inverting input. Channel 2 will  
therefore act to adjust its current to match the current  
information fed to its reference input from Channel 1. If this  
information is one−half the voltage developed across the  
Channel 1 output inductor, Channel 2 will run at half the  
current and supply a approximately 33% of the total load  
current. This application is illustrated in Figure 7.  
When used in a two separate input to a single output mode,  
the NCP5425 dual controller can provide input power  
sharing in either of two ways:  
A preset ratio. For example, Channel 1 could provide  
70% of the load current, and Channel 2, the remaining  
30%. Practical ratios for Channel 1/Channel 2  
contribution to total load current range from 50%−50%  
to 80%−20%.  
In some applications the power supply designer may not  
only wish to draw a known percentage of power from one  
source, but also limit the power drawn from that source. The  
current limit amplifier on Channel 2 can be programmed to  
budget the maximum input power into Channel 2 and all  
power in excess of that limit will be supplied solely by  
Channel 1. This is accomplished by setting the Channel 2  
cycle−by−cycle current limit in conjunction with  
programming the current ratio as described above.  
A preset ratio up to a specific current contribution from  
Channel 2. In excess of that limit, all of the additional  
load current would be supplied by Channel 1. Figure 7  
depicts the actual performance of a NCP5425  
configured in a 70%−30% share ratio, with Channel 2  
output current limited to 5.0 Amps.  
The availability both Channel 2 error amplifier inputs  
(signal and reference) at device pins is key to programmable  
current ratio sharing. Current sense information from  
V
V
in  
in  
Q1  
Q2  
Q3  
Q4  
L1  
L2  
V
out  
R3  
R4  
R1  
R
C3  
C
C2  
C
R2  
R
R
C1  
C
Master  
Slave  
Error Amp  
V
V
FB2  
Error Amp  
R
FB1  
+
+
U2  
U2  
V
REF2  
Internal  
Reference  
0.8 V  
Figure 6. Two Phase Current Sharing Circuit  
14.00  
12.00  
10.00  
8.00  
Channel 1 output current  
share begins to increase  
Iout(1)  
Channel 2 output current  
begins to level off at 5  
Amps  
6.00  
Iout(2)  
4.00  
Iin(1)  
Iin(2)  
2.00  
0.00  
0
5
10  
15  
20  
TOTAL OUTPUT CURRENT, AMPS  
Figure 7. 70%/30% Current Sharing with Channel 2 Current Limiting  
NOTE: Channel 1 input voltage = Channel 2 input voltage = 5.0 V  
Output voltage = 1.5 V  
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NCP5425  
Inductor Current Sensing  
current sense signal will have the same wave shape as the  
inductor current and the voltage signal on C1 will represent  
the instantaneous value of inductor current. The voltage  
across C1 can be used as though it were a sense resistor with  
the same value as the inductor’s ESR, thus avoiding a sense  
resistor’s power loss.  
Examples of lossless current sensing across an output  
inductor are shown in Figure 8. Lx is the output inductance  
and Rx represents its equivalent series resistance. To  
compensate the current sense signal, the values of R1 and C1  
are chosen so that Lx/Rx = R1 x C1. With these values, the  
Switch  
Node  
Switch  
Node  
R1  
C1  
R1  
Lx  
Lx  
+ls  
−ls  
+ls  
Rx*I *R2  
+
+
Rx  
Rx  
L
Rx X I  
C1  
R2  
L
(R1 + R2)  
_
_
+
+
−ls  
DC  
DC  
70 mV  
70 mV  
Output  
Output  
(8A)  
(8B)  
Switch  
Node  
Switch  
Node  
R1  
C1  
R1  
Lx  
Lx  
+ls  
−ls  
+ls  
+
+
Rx  
Rx  
(Rx*I ) + (E  
)
L
R3  
Rx X I  
C1  
L
_
_
+
+
−ls  
DC  
Output  
R3  
R3  
DC  
Output  
R4  
70 mV  
70 mV  
E
R3  
= (Vo*R3)/R3 + R4)  
(8C)  
(8D)  
Figure 8. Inductor Current Sensing − Circuit Configurations  
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11  
 
NCP5425  
Figure 8A − Basic Current Sensing  
Figure 8D – Decreasing the Current Threshold  
Represents a basic inductor sensing configuration. When  
the voltage at pin +Is exceeds the voltage at pin –Is by 70 mV  
(nominal), the internal current sense comparator offset will  
be overcome. For this case, the current limit threshold is  
equal to (70 mV/Rx) amps. An obvious disadvantage of the  
basic configuration is the power supply designer has no  
control over the 70 mV offset, and limited control over the  
value of Rx. Therefore, he or she has little flexibility to set  
a specific current limit. Configurations (8B) and (8D) depict  
techniques to increase and decrease, respectively, the  
threshold current.  
A voltage divider comprised of R3 and R4 is introduced  
to develop, by scaling the output voltage, a small voltage  
drop across R3 that opposes the internal current sense  
comparator offset. For example, if Vout = 1.2 V, R3 = 200 W,  
and R4 = 11.8 K, a DC voltage drop of 20 mV will be  
established across R3. The polarity of that voltage is such  
that it opposes the internal 70 mV offset, effectively  
reducing it to 50 mV. The current threshold is now given by  
(50 mV/Rx) instead of (70 mV/Rx).  
Current Limiting  
Both channels of the NCP5425 employ identical  
Cycle−by−Cycle current limiting. Comparators with  
internal 70 mV offsets provide the references for setting  
current limit. Once a voltage greater than 70 mV is applied  
to the current limiting comparator, it resets that channel’s  
output RS flip flop. This terminates the PWM pulse for the  
cycle and limits the energy delivered to the load. One  
advantage of this current limiting scheme is that the  
NCP5425 will limit large transient currents yet resume  
normal operation on the following cycle. A second benefit  
of limiting the PWM pulse width is, in an input power  
sharing application, one controller can be current limiting  
while the other supplies the remaining load current.  
Figure 8B – Increasing the Current Threshold  
Addition of resistor R2 forms a voltage divider such that  
only a portion of the voltage across Rx appears across C1.  
If, for example, R1 = R2, it will require a 140 mV drop  
across Rx to overcome the internal 70 mV current sense  
comparator offset. For optimum compensation with this  
configuration, R1 and R2 should be selected such that Rx is  
equal to their equivalent parallel resistance.  
Figure 8C – Bias Current Compensation  
Configurations 8A, 8B and 8D all introduce a potential  
error, since the bias currents of the current sense comparator  
inputs flow through unbalanced resistance paths. The  
addition of R3 in configuration 8C, where R3 = R1, restores  
a balanced input resistance, such that any voltage drops  
introduced by bias currents will cancel (assuming the +Is  
and –Is bias currents are equal). In the case of configuration  
8B, R3 would be made equal to the equivalent resistance of  
R1 and R2 in parallel.  
Output Enable  
On/Off control of the regulator outputs can be  
implemented by pulling the COMP pins low. Driving the  
COMP pins below the 0.20 V PWM comparator offset  
voltage disables switching of the GATE drivers.  
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12  
NCP5425  
Calculating Duty Cycle  
DESIGN GUIDELINES  
The duty cycle of a buck converter (including parasitic  
losses) is given by the formula:  
General  
The output voltage tolerance can be affected by any or all  
of the following:  
V
) (V  
) V )  
L
OUT  
) V  
HFET  
+ V  
Duty Cycle + D +  
V
+ V  
L
IN  
LFET  
HFET  
1. Buck regulator output voltage set point accuracy.  
2. Output voltage change due to discharging or  
charging of the bulk decoupling capacitors during  
a load current transient.  
3. Output voltage change due to the ESR and ESL of  
the bulk and high frequency decoupling capacitors,  
circuit traces, and vias.  
where:  
V
V
= buck regulator output voltage;  
OUT  
= high side FET voltage drop due to RDS(ON);  
HFET  
V = output inductor voltage drop due to inductor wire  
L
DC resistance;  
V
V
= buck regulator input voltage;  
IN  
4. Output voltage ripple and noise.  
= low side FET voltage drop due to RDS(ON).  
LFET  
Budgeting the tolerance is left to the designer who must  
consider all of the above effects and provide an output  
voltage that will meet the specified tolerance at the load. The  
designer must also ensure that the regulator component  
temperatures are kept within the manufacturer’s specified  
ratings at full load and maximum ambient temperature.  
Switching Frequency Select and Set  
Selecting the switching frequency is a trade−off between  
component size and power losses. Operation at higher  
switching frequencies allows the use of smaller inductor and  
capacitor values. Nevertheless, it is common to select lower  
frequency operation because a higher frequency also  
diminishes efficiency due to MOSFET gate charge losses.  
Additionally, low value inductors at higher frequencies  
result in higher ripple current, higher output voltage ripple,  
and lower efficiency at light load currents. The value of the  
oscillator resistor is designed to be linearly related to the  
switching period. If the designer prefers not to use Figure 10  
to select the appropriate resistance, the following equation  
is a suitable alternative:  
Selecting Feedback Divider Resistors  
V
OUT  
R1  
V
FB  
R2  
21700 * f  
SW  
R
+
OSC  
2.31 f  
SW  
Figure 9. Feedback Divider Resistors  
where:  
R
= oscillator resistor in kW;  
= switching frequency in kHz.  
OSC  
The feedback pins (VFB1(2)) are connected to external  
resistor dividers to set the output voltages. The error  
amplifier is referenced to 0.8 V and the output voltage is  
determined by selecting resistor divider values. Resistor R1  
is selected based on a design trade−off between efficiency  
and output voltage accuracy. The output voltage error  
resulting from the bias current of the error amplifier can be  
estimated, neglecting resistor tolerance, from the following  
equation:  
f
SW  
800  
700  
600  
500  
400  
300  
200  
100  
0
−6  
%Error + (100)(1   10 )(R1)ń0.8  
−4  
Rearranging, R1 + (%Error)(0.8)ń(1   10  
)
After R1 has been chosen, R2 can be calculated from:  
R2 + (R1)ń((V  
ń0.8 V) * 1)  
OUT  
Example:  
60  
70  
10  
30  
40  
20  
50  
Assume the desired V  
= 1.2 V, and the tolerable error  
OUT  
R
(kW)  
OSC  
due to input bias current is 0.2%.  
Figure 10. Switching Frequency vs. ROSC  
−4  
R1 + (0.2)(0.8)ń(1   10 ) + 1.6 K  
R2 + 1.6 Kń((1.2ń0.8) * 1) + 1.6 Kń0.5 + 3.2 K  
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NCP5425  
Output Inductor Selection  
The number of output capacitors is determined by:  
The inductor should be selected based on the criteria of  
inductance, current capability, and DC resistance.  
Increasing the inductor value will decrease output voltage  
ripple, but degrade transient response. There are many  
factors to consider in selecting inductors including cost,  
efficiency, EMI and ease of manufacture. The inductor must  
be able to handle the peak current at the switching frequency  
without saturating, and the copper resistance in the winding  
should be kept as low as possible to minimize resistive  
power loss.  
There are a variety of materials and types of magnetic  
cores that could be used, such as ferrites, molypermalloy  
cores (MPP), and amorphous and powdered iron cores.  
Powdered iron cores are particularly suitable due to high  
saturation flux density and low loss at high frequencies, a  
distributed gap, and they produce very low EMI. The  
minimum value of inductance to prevent inductor  
saturation, or exceeding the rated FET current, can be  
calculated as follows:  
ESR  
ESR  
CAP  
MAX  
Number of capacitors +  
where:  
ESR  
= maximum ESR per capacitor  
CAP  
(specified in manufacturer’s data sheet).  
The designer must also verify that the inductor value  
yields reasonable inductor peak and valley currents (the  
inductor current is a triangular waveform):  
DI  
2
DI  
L
2
L
I
+ I  
OUT  
)
I
+ I )  
OUT  
L(PEAK)  
L(VALLEY)  
where:  
I
I
I
= inductor peak current;  
L(PEAK)  
= inductor valley current;  
L(VALLEY)  
= load current;  
DI = inductor ripple current.  
OUT  
L
Output Capacitor Selection  
These components must be selected and placed carefully  
to yield optimal results. Capacitors should be chosen to  
provide acceptable ripple on the regulator output voltage.  
Key specifications for output capacitors are ESR  
(Equivalent Series Resistance) and ESL (Equivalent Series  
Inductance). For best transient response, a combination of  
low value/high frequency and bulk capacitors placed close  
to the load will be required. To determine the number of  
output capacitors the maximum voltage transient allowed  
during load transitions has to be specified. The output  
capacitors must hold the output voltage within these limits  
since the inductor current can not change at the required slew  
rate. The output capacitors must therefore have a very low  
ESL and ESR.  
(V  
* V  
)V  
OUT OUT  
  I  
SW(MAX)  
IN(MIN)  
  V  
L
MIN  
+
f
SW  
IN(MIN)  
where:  
L
= minimum inductance value;  
V (MIN) = minimum design input voltage;  
MIN  
IN  
V
OUT  
= output voltage;  
= switching frequency;  
(MAX) = maximum design switch current.  
f
I
SW  
SW  
The inductor ripple current can then be determined by:  
V
  (1 * D)  
OUT  
DI  
+
L
L   f  
SW  
where:  
The voltage change during the load current transient is  
given by:  
D
IL  
= inductor ripple current;  
V
= output voltage;  
OUT  
t
ESL  
Dt  
TR  
ǒ
Ǔ
DV  
+ DI  
OUT  
 
) ESR )  
L = inductor value;  
D = duty cycle;  
OUT  
C
OUT  
where:  
f
= switching frequency.  
SW  
DI  
DI  
/DD = load current slew rate;  
After inductor selection, the designer can verify if the  
number of output capacitors will provide an acceptable  
output voltage ripple (1.0% of output voltage is common).  
The formula below is used;  
OUT  
= load transient;  
OUT  
Dt = load transient duration time;  
ESL = Maximum allowable ESL including capacitors,  
circuit traces, and vias;  
ESR = Maximum allowable ESR including capacitors  
and circuit traces;  
DV  
OUT  
ESR  
DI  
L
+
MAX  
where:  
t
TR  
= output voltage transient response time;  
C = output capacitance.  
OUT  
ESR  
= maximum allowable ESR;  
MAX  
DV  
= 1.0% VOUT = maximum allowable output  
voltage ripple (budgeted by the designer);  
The designer must independently assign values for the  
change in output voltage due to ESR, ESL, and output  
capacitor discharging or charging. Empirical data indicates  
that most of the output voltage change (droop or spike,  
depending on the load current transition) results from the  
total output capacitor ESR.  
OUT  
DI = inductor ripple current;  
L
V
OUT  
= output voltage.  
Rearranging, we have:  
DV  
OUT  
DI  
ESR  
+
MAX  
L
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14  
NCP5425  
Maximum allowable ESR can then be determined  
according to the formula:  
double−pole network with a slope of −2.0, a roll−off rate of  
−40 dB/decade, and a corner frequency given by:  
1
DV  
DI  
ESR  
OUT  
f
C
+
ESR  
+
MAX  
Ǹ
2p   LC  
where:  
L = input inductor;  
C = input capacitor(s).  
where:  
DV  
=change in output voltage due to ESR  
(assigned by the designer)  
ESR  
Once the maximum allowable ESR is determined, the  
number of output capacitors can be calculated:  
POWER FET SELECTION  
FET Basics  
ESR  
ESR  
CAP  
MAX  
Number of capacitors +  
The use of a MOSFET as a power switch is compelled by  
two reasons: 1) high input impedance; and 2) fast switching  
times. The electrical characteristics of a MOSFET are  
considered to be nearly those of a perfect switch. Control  
and drive circuitry power is therefore reduced. Because the  
input impedance is so high, it is voltage driven. The input of  
the MOSFET acts as if it were a small capacitor, which the  
driving circuit must charge at turn on. The lower the drive  
where:  
ESR  
= maximum ESR per capacitor  
(specified in manufacturer’s data sheet);  
= maximum allowable ESR.  
CAP  
ESR  
MAX  
The actual output voltage deviation due to ESR can then  
be verified and compared to the value assigned by the  
designer:  
impedance, the higher the rate of rise of V , and the faster  
GS  
the turn−on time. Power dissipation in the switching  
MOSFET consists of: (1) conduction losses, (2) leakage  
losses, (3) turn−on switching losses, (4) turn−off switching  
losses, and (5) gate−transitions losses. The latter three losses  
are all proportional to frequency. The most important aspect  
of FET performance is the Static Drain−to−Source  
DV  
+ DI   ESR  
OUT MAX  
ESR  
Similarly, the maximum allowable ESL is calculated from  
the following formula:  
DV  
  Dt  
ESL  
ESL  
MAX  
+
DI  
On−Resistance (R ), which affects regulator  
DS(ON)  
Input Inductor Selection  
efficiency and FET thermal management requirements. The  
On−Resistance determines the amount of current a FET can  
handle without excessive power dissipation that may cause  
overheating and potentially catastrophic failure. As the  
drain current rises, especially above the continuous rating,  
the On−Resistance also increases. Its positive temperature  
coefficient is between +0.6%/_C and +0.85%/_C. The  
higher the On−Resistance, the larger the conduction loss is.  
Additionally, the FET gate charge should be low in order to  
minimize switching losses and reduce power dissipation.  
Both logic level and standard FETs can be used. Voltage  
applied to the FET gates depends on the application circuit  
used. Both upper and lower gate driver outputs are specified  
to drive to within 1.5 V of ground when in the low state and  
to within 2.0 V of their respective bias supplies when in the  
high state. In practice, the FET gates will be driven  
rail−to−raildue to overshoot caused by the capacitive load  
they present to the controller IC.  
A common requirement is that the buck controller must  
not disturb the input voltage. One method of achieving this  
is by using an input inductor and a bypass capacitor. The  
input inductor isolates the supply from the noise generated  
in the switching portion of the buck regulator and also limits  
the inrush current into the input capacitors during power up.  
The inductor’s limiting effect on the input current slew rate  
becomes increasingly beneficial during load transients. The  
worst case is when the load changes from no load to full load  
(load step), a condition under which the highest voltage  
change across the input capacitors is also seen by the input  
inductor. An input inductor successfully blocks the ripple  
current while placing the transient current requirements on  
the input bypass capacitor bank, which has to initially  
support the sudden load change. The minimum value for the  
input inductor is:  
DV  
L
IN  
+
(dlńdt)  
MAX  
Switching (Upper) FET Selection  
where:  
= input inductor value;  
DV =voltage seen by the input inductor during a full load  
The designer must ensure that the total power dissipation  
in the FET switch does not cause the power component’s  
junction temperature to exceed 150_C. The maximum RMS  
current through the switch can be determined by the  
following formula:  
L
IN  
swing;  
(dI/dt)  
= maximum allowable input current slew rate.  
MAX  
The designer must select the LC filter pole frequency such  
that a minimum of 40 dB attenuation is obtained at the  
regulator switching frequency. The LC filter is a  
ƪ
2
2
) ) I  
L(VALLEY)  
ƫ
  D  
I
) (I  
  I  
L(PEAK)  
L(PEAK)  
L(VALLEY)  
3
+ Ǹ  
I
RMS(H)  
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15  
NCP5425  
Synchronous (Lower) FET Selection  
where:  
The switch conduction losses for the lower FET are  
calculated as follows:  
I
I
I
= maximum switching MOSFET RMS current;  
= inductor peak current;  
RMS(H)  
L(PEAK)  
2
= inductor valley current;  
P
+ I  
RMS  
  R  
L(VALLEY)  
RMS(L)  
DS(ON)  
D = duty cycle.  
Ǹ
2
+ ƪI  
  (1 * D)ƫ  
  R  
OUT  
DS(ON)  
Once the RMS current through the switch is known, the  
switching MOSFET conduction losses can be calculated by:  
where:  
2
P
= lower MOSFET conduction losses;  
= load current;  
P
+ I  
RMS(H)  
  R  
RMS(L)  
RMS(H)  
DS(ON)  
I
OUT  
where:  
P
D = Duty Cycle;  
= lower FET drain−to−source on−resistance.  
= switching MOSFET conduction losses;  
= maximum switching MOSFET RMS current;  
= FET drain−to−source on−resistance.  
R
RMS(H)  
DS(ON)  
I
RMS(H)  
The synchronous MOSFET has no switching losses,  
except for losses in the internal body diode, because it turns  
on into near zero voltage conditions. The MOSFET body  
diode will conduct during the non−overlap time and the  
resulting power dissipation (neglecting reverse recovery  
losses) can be calculated as follows:  
R
DS(ON)  
Upper MOSFET switching losses occur during MOSFET  
switch−on and switch−off, and can be calculated by:  
P
+ P  
) P  
SWH  
SWH(ON)  
  I  
SWH(OFF)  
  (t ) t )  
FALL  
V
IN  
OUT  
RISE  
6T  
+
P
+ V  
  I  
SD LOAD  
  non−overlap time   f  
SW  
SWL  
where:  
where:  
P = lower FET switching losses;  
SWL  
P
P
V
= upper MOSFET switch−on losses;  
= upper MOSFET switch−off losses;  
= input voltage;  
= load current;  
SWH(ON)  
SWH(OFF)  
V
SD  
= lower FET source−to−drain voltage;  
I
= load current;  
LOAD  
IN  
Non−overlap time = GATE(L)−to−GATE(H) or  
I
OUT  
GATE(H)−to−GATE(L) delay  
(from NCP5425 data sheet  
Electrical Characteristics section);  
T
=MOSFET rise time (from FET manufacturer’s  
switching characteristics performance curve);  
RISE  
TFALL = MOSFET fall time (from FET manufacturer’s  
switching characteristics performance curve);  
f
= switching frequency.  
SW  
T = 1/f = period.  
The total power dissipation in the synchronous (lower)  
MOSFET can then be calculated as:  
SW  
The total power dissipation in the switching MOSFET can  
then be calculated as:  
P
+ P  
) P  
RMS(L) SWL  
LFET(TOTAL)  
P
+ P  
RMS(H)  
) P  
SWH(ON)  
) P  
SWH(OFF)  
HFET(TOTAL)  
where:  
where:  
P
P
P
= Synchronous (lower) FET total losses;  
= Switch Conduction Losses;  
RMS(L)  
= Switching losses.  
SWL  
LFET(TOTAL)  
P
P
P
P
= total switching (upper) MOSFET losses;  
= upper MOSFET switch conduction Losses;  
= upper MOSFET switch−on losses;  
HFET(TOTAL)  
RMS(H)  
Once the total power dissipation in the synchronous FET  
is known the maximum FET switch junction temperature  
can be calculated:  
SWH(ON)  
SWH(OFF)  
= upper MOSFET switch−off losses.  
Once the total power dissipation in the switching FET is  
known, the maximum FET switch junction temperature can  
be calculated:  
T + T ) [P  
  R  
]
qJA  
J
A
LFET(TOTAL)  
where:  
T = MOSFET junction temperature;  
[
]
T + T ) P  
  R  
qJA  
J
A
HFET(TOTAL)  
J
where:  
T = FET junction temperature;  
T = ambient temperature;  
A
P
= total synchronous (lower) FET losses;  
= lower FET junction−to−ambient thermal  
resistance.  
LFET(TOTAL)  
J
R
qJA  
T = ambient temperature;  
A
P
R
= total switching (upper) FET losses;  
= upper FET junction−to−ambient thermal  
resistance.  
HFET(TOTAL)  
qJA  
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16  
NCP5425  
Control IC Power Dissipation  
Sense Resistor  
The power dissipation of the IC varies with the MOSFETs  
used, VCC, and the NCP5425 operating frequency. The  
average MOSFET gate charge current typically dominates  
the control IC power dissipation, and is given by:  
A sense resistor can be added in series with the inductor.  
When the voltage drop across the sense resistor exceeds the  
internal voltage threshold of 70 mV, a limit condition is set.  
The sense resistor value is calculated by:  
P
+ I  
) P  
V
) I  
V
0.070 V  
CONTROL(IC)  
CC1 CC1  
BST BST  
R
+
SENSE  
I
LIMIT  
) P  
) P  
GATE(H)1  
GATE(H)2  
GATE(L)1  
GATE(L)2  
In a high current supply, the sense resistor will be a very  
low value, typically less than 10 mW. Such a resistor can be  
either a discrete component or a PCB trace. The resistance  
of a discrete component can be more precise than a PCB  
trace, but the cost is also greater. Setting the current limit  
using an external sense resistor is very precise because all  
the values can be designed to specific tolerances. However,  
the disadvantage of using a sense resistor is its additional  
constant power loss and heat generation. Trace resistance  
can vary as much as "10% due to copper plating variations.  
) P  
where:  
P
I
V
P
P
= control IC power dissipation;  
CONTROL(IC)  
= IC quiescent supply current;  
CC1  
= IC supply voltage;  
CC1  
= upper MOSFET gate driver (IC) losses;  
= lower MOSFET gate driver (IC) losses.  
GATE(H)  
GATE(L)  
The upper (switching) MOSFET gate driver (IC) losses  
are given by:  
P
+ Q  
  f   V  
SW BST  
GATE(H)  
GATE(H)  
Inductor ESR  
Another means of sensing current is to use the intrinsic  
resistance of the inductor. A model of an inductor reveals  
that the windings have an effective series resistance (ESR).  
The voltage drop across the inductor ESR can be measured  
with a simple parallel circuit: an RC integrator. If the value  
of RS1 and C are chosen such that:  
where:  
P
= upper MOSFET gate driver (IC) losses;  
= total upper MOSFET gate charge at VCC;  
= switching frequency.  
GATE(H)  
Q
GATE(H)  
f
SW  
The lower (synchronous) MOSFET gate driver (IC)  
losses are:  
L
+ R  
C
S1  
ESR  
P
+ Q  
  f   V  
SW CC  
GATE(L)  
GATE(L)  
then the voltage measured across the capacitor C will be:  
where:  
V
+ ESR   I  
LIM  
C
P
= lower MOSFET gate driver (IC) losses;  
= total lower MOSFET gate charge at VCC;  
= switching frequency.  
GATE(L)  
Q
GATE(L)  
Inductor Sensing Component Selection  
Select the capacitor C first. A value of 0.1 mF is  
recommended. The value of RS1 can be calculated by:  
f
SW  
The junction temperature of the control IC is primarily a  
function of the PCB layout, since most of the heat is removed  
through the traces connected to the pins of the IC.  
L
R
+
S1  
ESR   C  
Typical values for inductor ESR range in the low  
milliohms; consult manufacturer’s data sheets for specific  
values. Selection of components at these values will result  
in a current limit of:  
CURRENT SENSING AND CURRENT SHARING  
Current Sharing Errors  
The three main errors in current are from board layout  
imbalances, inductor mismatch, and input offsets in the error  
amplifiers. The first two sources of error can be controlled  
through careful component selection and good layout  
practice. With a 4.0 mW (parasitic winding resistance)  
inductor, for example, one mV of input offset error will  
represent 0.25 A of measurement error. One way to diminish  
this effect is to use higher resistance inductors, but the  
penalty is higher power losses in the inductors.  
0.070 V  
ESR  
I
+
LIM  
L
ESR  
C
V
CC  
Co  
RS1  
GATE(H)  
GATE(L)  
IS+  
Current Limiting Options  
The current supplied to the load can be sensed using the  
IS+ and IS− pins. These pins sense a voltage, proportional  
to the output current, and compare it to a fixed internal  
voltage threshold. When the differential voltage exceeds  
70 mV, the internal overcurrent protection system goes into  
a cycle−by−cycle limiting mode. Two methods for sensing  
the current are available.  
IS−  
Figure 11. Inductor ESR Current Sensing  
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17  
NCP5425  
Master  
Switch  
Node  
Slave  
Switch  
Node  
Given an ESR value of 3.5 mW, the current limit becomes  
20 A. If an increased current limit is required, a resistor  
divider can be added (see Figure 8). Advantages of setting  
the current limit by using the winding resistance of the  
inductor (relative to a sense resistor) are higher efficiency  
and lower heat generation. The tolerance of the inductor  
ESR must be factored into the design of the current limit.  
Finally, one or two more components are required for this  
approach than with resistor sensing.  
Slave  
Error  
Amp  
Lx  
Lx  
R1  
R2  
C1  
Rx  
Rx  
C1  
R3  
Selecting and Configuring Current Sharing for a 2  
Phase Single Output Application  
When the two controllers are connected as a single output  
two phase Buck Converter, they are in a Master−Slave  
configuration. The Slave controller on the right side of  
Figure 6 tries to follow information provided by the Master  
controller, on the left. This circuit uses inductor current  
sensing, in which the parasitic resistances (LSR) of the  
controllers’ output chokes are used as current sensing  
elements. On the Slave side (Controller Two), both Error  
Amplifier inputs are brought to external pins so the  
reference is available. The RC network in parallel with the  
output inductor on the Master side (Controller One)  
generates the reference for the Slave. Current information  
from the Slave is fed back to the error amplifier’s inverting  
input. In this configuration, the Slave tries to adjust its  
current to match the current information fed to its reference  
input from the Master Controller. If 50−50 current sharing  
is needed, then Figure 8a is used for both sides to generate  
the reference and the inverting signals. The values for both  
sides should be calculated with the following equation:  
DC  
Output  
Figure 12. 40%/60% Current Sharing  
Master  
Switch  
Node  
Slave  
Switch  
Node  
Slave  
Error  
Amp  
Lx  
Lx  
R2  
R1  
Rx  
Rx  
C1  
C1  
R3  
DC  
Output  
Lx  
R1 +  
, where,  
C1 · Rx  
Figure 13. 66.7%/33.3% Current Sharing  
L = Inductor value, both controllers should use the same  
x
inductor.  
R = Internal resistance of L, from the inductor data sheet.  
C1 = Select a value such that R1 is less than 15 KW.  
x
Example 1  
Assume we have elected to source 40% of the output  
current from the master controller, and 60% from the Slave.  
Figure 12 shows the configuration of the inductor sense  
networks and Slave error amplifier. The ratio of  
Slave−to−Masterload current is 60%/40%, or 1.5:1. R2 and  
R3 must be chosen to satisfy two conditions:  
With the RC time constant selected to equal the L /R time  
x
x
constant, the voltage across the capacitor will be equal to the  
voltage drop across the internal resistance of the inductor.  
For proper sharing, the inductors on both Master and Slave  
side should be the identical.  
If a current share ratio other than 50−50 is desired,  
inductor sense resistor network selection is a three step  
process:  
A parallel equivalent resistance equal to R1, and,  
A ratio such that the drop across the parasitic resistance of  
the Slave inductor is 1.5 times the drop across the parasitic  
resistance of the Master inductor when the inputs to the  
Slave error amplifier are equal (assumes the inductors are  
identical). The optimum value of R1 is described by the  
equation:  
1. Decide how the total load current will be budgeted  
between the two controllers.  
2. Calculate the value of R1 for the controller with  
the lesser current share.  
3. Calculate the current sense resistor network  
(2 resistors) for the controller with the greater  
current share.  
R1 + Lxń(C1 * Rx)  
In the two examples that follow, the inductor sense  
resistors are designated R1, R2, and R3, as depicted in  
Figures 12 and 13.  
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18  
 
NCP5425  
The values of R2 and R3 can be found by solving two  
simultaneous equations:  
The values of R2 and R3 can be found by solving two  
simultaneous equations:  
R2 + R3  
R1 + (R2 * R3)ń(R2 ) R3)  
Solving for R2 and R3 yields:  
R2 + 2R1  
R2 + R3ń2  
R1 + (R2 * R3)ń(R2 ) R3)  
Solving for R2 and R3 yields:  
R2 + 1.5R1  
R3 + 2R1  
R3 + 3R1  
Note that the Mode pin must be floating for a two−phase,  
single output design. This disables the internal Error  
Amplifier Reference clamp, and increases its common mode  
range.  
Example 2  
Assume we have elected to source 66.7% output current  
from the Master controller, and 33.3% from the Slave.  
Figure 13 shows the configuration of the inductor sense  
networks and Slave error amplifier for this case. The ratio of  
Master−to−Slaveload current is equal to 66.7%/33.3%, or  
2:1. Therefore R2 and R3 must be chosen to satisfy two  
conditions:  
No Load Zero Balance  
To improve current matching, a low pass filter can be  
inserted between the Master controller inductor sensing RC  
network and the Slave controller Vref2 input pin (see  
Figure 14). This will attenuate the amplitude of the  
out−of−phaseripple current signal superimposed on the DC  
current signal, providing a smoother Slave Error Amplifier  
reference input.  
A parallel equivalent resistance equal to R1, and,  
A ratio such that the drop across the parasitic resistance of  
the Master inductor is 2 times the drop across the parasitic  
resistance of the Slave inductor when the inputs to the  
Slave error amplifier are equal (assumes the inductors are  
identical). The optimum value of R1 is described by the  
equation:  
R1 + Lxń(C1 * Rx)  
Vin  
Vout  
Q1  
Q2  
Q3  
L1  
L2  
C1  
C2  
Q4  
R1  
R2  
R3  
R4  
C3  
Vfb1  
Vfb2  
+
+
Vref2  
Master  
Error Amp  
Slave  
Error Amp  
R
F
Low Pass  
Filter  
C
F
Internal  
0.8 V Ref.  
Figure 14. Addition of a Low Pass Filter to the Current Sense Reference Input  
Configuring a Dual Output Application  
With the value of R set to approximately two times the  
F
To configure the NCP5425 for a dual output application:  
value of R1, Cf can be calculated as follows:  
The Mode pin must be grounded  
Cf + 1ń(2p · f · R ), where :  
F
An external voltage reference must be provided for  
Controller 2, via the Vref2 pin  
f = operating frequency of the controller  
When a filter is added, the response delay introduced by  
the RC time constant must be considered.  
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19  
 
NCP5425  
Grounding the Mode pin enables an internal clamp to limit  
The simplest way to provide a Controller 2 reference is by  
using the Controller 1 feedback voltage. This will provide a  
0.8 V reference for regulation, and also causes the  
Controller 2 output to track the Controller 1 output during  
transients. With a voltage reference established and the  
Mode pin floating, Controller 2 can function as an  
independent Buck regulator.  
the Comp 2 voltage excursions during overcurrent faults.  
Without this clamp, the output voltage (Vout1 and Vout2)  
can overshoot the regulated output voltages when the fault  
is removed. For a single output two−phase application the  
Mode pin must be floating, which disables the clamp and  
permits a larger current−sharing reference voltage range.  
The Comp1 pin is always clamped, because it is regulated to  
a fixed internal voltage (0.8 V).  
Vin  
Q1  
Q3  
Vout1  
Vout2  
L1  
L2  
Q4  
C1  
C2  
Q2  
R1  
R2  
R3  
R4  
Vfb1  
Vfb2  
+
+
Vref1  
Vref2  
Master  
Error Amp  
Slave  
Error Amp  
Internal  
0.8 V Ref.  
Figure 15. Dual Output Configuration  
Adding External Slope Compensation  
t = RC constant determined by C1 and the parallel  
combination of R1, R2 neglecting the low driver  
output impedance.  
Today’s voltage regulators are expected to meet very  
stringent load transient requirements. One of the key factors  
in achieving tight dynamic voltage regulation is low ESR.  
Low ESR at the regulator output results in low output  
voltage ripple. The consequence is, however, that very little  
voltage ramp exists at the control IC feedback pin (VFB),  
resulting in increased regulator sensitivity to noise and the  
potential for loop instability. In applications where the  
internal slope compensation is insufficient, the performance  
of the NCP5425−based regulator can be improved through  
the addition of a fixed amount of external slope  
compensation at the output of the PWM Error Amplifier (the  
COMP pin) during the regulator off−time. Referring to  
Figure 8, the amount of voltage ramp at the COMP pin is  
dependent on the gate voltage of the lower (synchronous)  
FET and the value of resistor divider formed by R1and R2.  
COMP  
NCP5425  
C1  
R2  
R1  
GATE(L)  
To Synchronous  
FET  
Figure 16. RC Filter Provides the Proper Voltage  
Ramp at the Beginning of each On−Time Cycle  
R2  
R1 ) R2  
−1  
ǒ
Ǔ
V
+ V  
 
GATE(L)  
  (1−e  
)
t
SLOPECOMP  
The artificial voltage ramp created by the slope  
compensation scheme results in improved control loop  
stability provided that the RC filter time constant is smaller  
than the off−time cycle duration (time during which the  
lower MOSFET is conducting). It is important that the series  
combination of R1 and R2 is high enough in resistance to  
avoid loading the GATE(L) pin. Also, C1 should be very  
small (less than a few nF) to avoid heating the part.  
where:  
V
V
= amount of slope added;  
= lower MOSFET gate voltage;  
SLOPECOMP  
GATE(L)  
R1, R2 = voltage divider resistors;  
t = t or t (switch off−time);  
ON  
OFF  
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20  
NCP5425  
EMI MANAGEMENT  
the optimum approach to reducing susceptibility to  
noise. Use the two internal layers as the power and  
GND planes, the top layer for power connections  
and component vias, and the bottom layers for the  
noise sensitive traces.  
As a consequence of large currents being turned on and off  
at high frequency, switching regulators generate noise  
during normal operation. When designing for compliance  
with EMI/EMC regulations, additional components may be  
necessary to reduce noise emissions. These components are  
not required for regulator operation and experimental results  
may allow them to be eliminated. The input filter inductor  
may not be required because bulk filter and bypass  
capacitors, as well as other loads located on the board will  
tend to reduce regulator di/dt effects on the circuit board and  
input power supply. Placement of the power components to  
minimize routing distance will also help to reduce  
emissions.  
6. Keep the inductor switching node small by placing  
the output inductor, switching and synchronous  
FETs close together.  
7. The MOSFET gate traces to the IC must be short,  
straight, and wide as possible.  
8. Use fewer, but larger output capacitors, keep the  
capacitors clustered, and use multiple layer traces  
with wide, thick copper to keep the parasitic  
resistance low.  
9. Place the switching MOSFET as close to the input  
capacitors as possible.  
10. Place the output capacitors as close to the load as  
possible.  
11. Place the COMP capacitor as close as possible to  
the COMP pin.  
12. Connect the filter components of pins ROSC, VFB,  
VOUT, and COMP, to the GND pin with a single  
trace, and connect this local GND trace to the  
output capacitor GND.  
13. Place the VCC bypass capacitors as close as possible  
to the IC.  
14. Place the ROSC resistor as close as possible to the  
ROSC pin.  
15. Assign the output with lower duty cycle to  
channel 2, which has inherently better noise  
immunity.  
LAYOUT GUIDELINES  
When laying out a buck regulator on a printed circuit  
board, the following checklist should be used to ensure  
proper operation of the NCP5425.  
1. Rapid changes in voltage across parasitic capacitors  
and abrupt changes in current in parasitic inductors  
are major concerns.  
2. Keep high currents out of sensitive ground  
connections.  
3. Avoid ground loops as they pick up noise. Use star  
or single point grounding.  
4. For high power buck regulators on double−sided  
PCB’s a single ground plane (usually the bottom)  
is recommended.  
5. Even though double sided PCB’s are usually  
sufficient for a good layout, four−layer PCB’s are  
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21  
NCP5425  
PACKAGE DIMENSIONS  
TSSOP−20  
DB SUFFIX  
CASE 948E−02  
ISSUE B  
NOTES:  
1. DIMENSIONING AND TOLERANCING  
PER ANSI Y14.5M, 1982.  
2. CONTROLLING DIMENSION:  
MILLIMETER.  
3. DIMENSION A DOES NOT INCLUDE  
MOLD FLASH, PROTRUSIONS OR GATE  
BURRS. MOLD FLASH OR GATE BURRS  
SHALL NOT EXCEED 0.15 (0.006) PER  
SIDE.  
20X K REF  
M
S
S
V
0.10 (0.004)  
T U  
S
0.15 (0.006) T U  
K
K1  
20  
11  
2X L/2  
4. DIMENSION B DOES NOT INCLUDE  
INTERLEAD FLASH OR PROTRUSION.  
INTERLEAD FLASH OR PROTRUSION  
SHALL NOT EXCEED 0.25 (0.010) PER  
SIDE.  
5. DIMENSION K DOES NOT INCLUDE  
DAMBAR PROTRUSION. ALLOWABLE  
DAMBAR PROTRUSION SHALL BE 0.08  
(0.003) TOTAL IN EXCESS OF THE K  
DIMENSION AT MAXIMUM MATERIAL  
CONDITION.  
J J1  
B
L
−U−  
PIN 1  
IDENT  
SECTION N−N  
1
10  
0.25 (0.010)  
N
6. TERMINAL NUMBERS ARE SHOWN FOR  
REFERENCE ONLY.  
S
0.15 (0.006) T U  
7. DIMENSION A AND B ARE TO BE  
DETERMINED AT DATUM PLANE −W−.  
M
A
−V−  
MILLIMETERS  
DIM MIN MAX  
INCHES  
MIN  
MAX  
0.260  
0.177  
0.047  
0.006  
0.030  
N
A
B
6.40  
4.30  
−−−  
6.60 0.252  
4.50 0.169  
F
C
1.20  
−−−  
D
0.05  
0.50  
0.15 0.002  
0.75 0.020  
DETAIL E  
F
G
H
0.65 BSC  
0.026 BSC  
−W−  
0.27  
0.09  
0.09  
0.19  
0.19  
0.37  
0.011  
0.015  
0.008  
0.006  
0.012  
0.010  
C
J
0.20 0.004  
0.16 0.004  
0.30 0.007  
0.25 0.007  
J1  
K
G
D
H
K1  
L
DETAIL E  
6.40 BSC  
0 8 0 8  
0.252 BSC  
0.100 (0.004)  
−T− SEATING  
M
_
_
_
_
PLANE  
2
V is a trademark of Switch Power, Inc.  
ON Semiconductor and  
are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice  
to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability  
arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages.  
“Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All  
operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights  
nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications  
intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should  
Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates,  
and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death  
associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal  
Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner.  
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For additional information, please contact your  
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NCP5425/D  

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