STK554U392A-E [ONSEMI]

智能功率模块 (IPM),600V,15A;
STK554U392A-E
型号: STK554U392A-E
厂家: ONSEMI    ONSEMI
描述:

智能功率模块 (IPM),600V,15A

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STK554U392A-E  
Intelligent Power Module (IPM)  
600 V, 15 A  
Overview  
This “Inverter IPM” is highly integrated device containing all High  
Voltage (HV) control from HV-DC to 3-phase outputs in a single small SIP  
module. Output stage uses IGBT / FRD technology and implements Under  
Voltage Protection (UVP) and Over Current Protection (OCP) with a Fault  
Detection output flag. Internal Boost diodes are provided for high side gate  
boost drive.  
www.onsemi.com  
PACKAGE PICTURE  
Function  
Single control power supply due to Internal bootstrap circuit for high  
side pre-driver circuit  
All control inputs and status outputs are at low voltage levels directly  
compatible with microcontrollers.  
A single power supply drive is enabled through the use of bootstrap  
circuits for upper power supplies  
Built-in dead-time for shoot-thru protection  
Having open emitter output for low side IGBTs; individual shunt  
resistor per phase for OCP  
SIP29 56x21.8  
Externally accessible embedded thermistor for substrate temperature  
measurement  
Shutdown function ‘ITRIP’ to disable all operations of the 6 phase  
output stage by external input  
Certification  
UL1557 (File number : E339285)  
Specifications  
Absolute Maximum Ratings at Tc = 25C  
Parameter  
Symbol  
Remarks  
V+ to U-, V-, W-, surge < 500 V  
V+ to U, V, W or U, V, W, to U-, V-, W-  
V+,U-,V-,W-,U,V,W terminal current  
V+,U-,V-,W-,U,V,W terminal current, Tc = 100C  
V+,U-,V-,W-,U,V,W terminal current, P.W. = 1 ms  
VB1 to U, VB2 to V, VB3 to W, VDD to VSS  
HIN1, 2, 3, LIN1, 2, 3  
Ratings  
Unit  
V
V
V
Supply voltage  
*1  
450  
600  
CC  
Collector-emitter voltage  
Output current  
V
CE  
±15  
A
Io  
±8  
A
Output peak current  
Pre-driver voltage  
Iop  
±30  
A
VD1, 2, 3, 4  
*2  
20  
V
0.3 to V  
0.3 to V  
Input signal voltage  
VIN  
VFLTEN  
Pd  
V
DD  
DD  
FLTEN terminal voltage  
Maximum power dissipation  
Junction temperature  
Storage temperature  
Operating case temperature  
Tightening torque  
FLTEN terminal  
V
IGBT per 1 channel  
35  
W
Tj  
IGBT, FRD, Pre-Driver IC  
150  
C  
C  
C  
Nm  
VRMS  
Tstg  
Tc  
40 to +125  
40 to +100  
0.9  
IPM case  
A screw part  
*3  
*4  
Withstand voltage  
Vis  
50 Hz sine wave AC 1 minute  
2000  
Reference voltage is “V ” terminal voltage unless otherwise specified.  
SS  
*1 : Surge voltage developed by the switching operation due to the wiring inductance between + and U- (V-, W-) terminal.  
*2 : VD1 = VB1 to U, VD2 = VB2 to V, VD3 = VB3 to W, VD4 = V to V terminal voltage.  
DD  
SS  
*3 : Flatness of the heat-sink should be less than 50m to +100m.  
*4 : Test conditions : AC 2500 V, 1 second  
Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality should not be assumed,  
damage may occur and reliability may be affected.  
ORDERING INFORMATION  
See detailed ordering and shipping information on page 15 of this data sheet.  
© Semiconductor Components Industries, LLC, 2016  
December 2016 - Rev. 2  
1
Publication Order Number :  
STK554U392C-E/D  
STK554U392C-E  
Electrical Characteristics at Tc = 25C, VD1, VD2, VD3, VD4 = 15 V  
Test  
circuit  
Parameter  
Power output section  
Symbol  
Conditions  
Min  
Typ  
Max  
Unit  
I
V
= 600 V  
CE  
Collector-emitter cut-off current  
Bootstrap diode reverse current  
-
-
-
-
-
-
-
-
-
-
100  
100  
2.4  
-
μA  
μA  
CE  
IR(BD)  
Fig.1  
Fig.2  
Fig.3  
-
VR(BD) = 600 V  
Ic = 15 A, Tj = 25C  
Ic = 8 A, Tj = 100C  
IF = 15 A, Tj = 25C  
IF = 8 A, Tj = 100C  
IGBT  
1.7  
1.4  
1.9  
1.4  
-
V
V
(SAT)  
Collector to emitter saturation voltage  
Diode forward voltage  
V
V
CE  
F
2.6  
-
θj-c(T)  
θj-c(D)  
3.5  
5
Junction to case thermal resistance  
Control (Pre-driver) section  
Pre-driver power dissipation  
C/W  
FWD  
-
VD1, 2, 3 = 15 V  
VD4 = 15 V  
-
0.08  
1.6  
-
0.4  
4
ID  
Fig.4  
mA  
-
2.5  
-
-
-
-
-
High level Input voltage  
Vin H  
Vin L  
IIN+  
-
V
V
HIN1, HIN2, HIN3,  
LIN1, LIN2, LIN3 to V  
SS  
Low level Input voltage  
-
0.8  
143  
2
Logic 1 input leakage current  
Logic 0 input leakage current  
FLTEN terminal sink current  
FLTEN clearance delay time  
VIN = +3.3 V  
VIN = 0 V  
-
100  
-
μA  
μA  
mA  
ms  
V
IIN-  
-
IoSD  
FLTCLR  
VEN+  
VEN-  
VITRIP  
tITRIP  
FAULT : ON / VFLTEN = 0.1 V  
From time fault condition clear  
-
-
-
-
-
-
-
-
2
-
1.55  
-
1.9  
-
2.25  
2.5  
-
VEN rising  
FLTEN Threshold  
VEN falling  
0.8  
0.44  
340  
250  
-
V
ITRIP threshold voltage  
ITRIP(16) to VSS(29)  
0.49  
550  
350  
0.54  
800  
-
V
ITRIP to shutdown propagation delay  
ITRIP blanking time  
ns  
ns  
tITRIPBL  
V
and V  
supply undervoltage  
supply undervoltage  
supply undervoltage  
BS  
VCCUV+  
VBSUV+  
CC  
protection reset  
and V  
BS  
-
-
-
-
10.5  
10.3  
0.14  
42.3  
11.1  
10.9  
0.2  
11.7  
11.5  
-
V
V
V
VCCUV-  
VBSUV-  
CC  
protection set  
and V  
BS  
V
VCCUVH  
VBSUVH  
CC  
hysteresis  
V
Thermistor for substrate temperature  
Monitor  
Resistance between  
TH(27) and VSS(29)  
Rt  
47  
51.7  
kΩ  
Reference voltage is “V ” terminal voltage unless otherwise specified.  
SS  
www.onsemi.com  
2
STK554U392C-E  
Test  
circuit  
Parameter  
Switching Character  
Symbol  
Conditions  
Min  
Typ  
Max  
Unit  
t ON  
t OFF  
Eon  
-
-
-
-
-
-
-
-
-
-
0.45  
0.55  
410  
-
-
-
-
-
-
-
-
-
-
Io = 15 A  
Inductive load  
Switching time  
Fig.5  
Fig.5  
μs  
Io = 15 A, V+ = 300 V,  
Turn-on switching loss  
μJ  
μJ  
μJ  
μJ  
μJ  
μJ  
μJ  
ns  
-
V
= 15 V, L = 3.9 mH  
Turn-off switching loss  
Eoff  
390  
DD  
Tc = 25C  
Total switching loss  
Etot  
800  
Io = 8 A, V+ = 300 V,  
Turn-on switching loss  
Eon  
270  
V
= 15 V, L = 3.9 mH  
Turn-off switching loss  
Eoff  
Fig.5  
280  
DD  
Tc = 100C  
Total switching loss  
Etot  
550  
Io = 8 A, V+ = 400 V, V  
= 15 V,  
Diode reverse recovery energy  
Diode reverse recovery time  
Reverse bias safe operating area  
Short circuit safe operating area  
Erec  
Trr  
-
-
-
-
12  
DD  
L=3.9mH, Tc=100C  
54  
Io = 30 A, V  
= 450 V  
RBSOA  
SCSOA  
Full square-  
-
CE  
= 400 V, Tc = 100C  
V
4
-
μs  
CE  
Between U(V,W) to  
U-(V-,W-)  
Allowable offset voltage slew rate  
dv/dt  
-
-
50  
V/ns  
50  
Reference voltage is “V ” terminal voltage unless otherwise specified.  
SS  
Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product performance may not be  
indicated by the Electrical Characteristics if operated under different conditions.  
Notes  
1. The pre-drive power supply low voltage protection has approximately 200 mV of hysteresis and operates as follows.  
Upper side :  
The gate is turned off and will return to regular operation when recovering to the normal voltage, but the latch will  
continue till the input signal will turn ‘low’.  
Lower side :  
The gate is turned off and will automatically reset when recovering to normal voltage. It does not depend on input  
signal voltage.  
2. When assembling the IPM on the heat sink the tightening torque range is 0.6 Nm to 0.9 Nm.  
3. The pre-drive low voltage protection protects the device when the pre-drive supply voltage falls due to an operating malfunction.  
4. When use the over-current protection with external shunt resistor, please set the current protection level to be equal to or less than the  
rating of output peak current (Iop).  
www.onsemi.com  
3
STK554U392C-E  
Module Pin-Out Description  
Pin  
Name  
Description  
1
VB3  
High Side Floating Supply Voltage 3  
Output 3 - High Side Floating Supply Offset Voltage  
Without pin  
2
3
4
5
6
7
8
9
W, VS3  
-
-
Without pin  
VB2  
High Side Floating Supply voltage 2  
Output 2 - High Side Floating Supply Offset Voltage  
Without pin  
V,VS2  
-
-
Without pin  
VB1  
High Side Floating Supply voltage 1  
Output 1 - High Side Floating Supply Offset Voltage  
Without pin  
10 U,VS1  
11  
12  
-
-
Without pin  
13 V+  
Positive Bus Input Voltage  
14  
15  
-
-
Without pin  
Without pin  
16 ITRIP  
17 U-  
Current protection pin  
Low Side Emitter Connection - Phase U  
Enable input / Fault output  
18 FLTEN  
19 V-  
Low Side Emitter Connection - Phase V  
Logic Input High Side Gate Driver - Phase U  
Low Side Emitter Connection - Phase W  
Logic Input High Side Gate Driver - Phase V  
Logic Input High Side Gate Driver - Phase W  
Logic Input Low Side Gate Driver - Phase U  
Logic Input Low Side Gate Driver - Phase V  
Logic Input Low Side Gate Driver - Phase W  
Thermistor output  
20 HIN1  
21 W-  
22 HIN2  
23 HIN3  
24 LIN1  
25 LIN2  
26 LIN3  
27 TH  
28 VDD  
29 VSS  
+15 V Main Supply  
Negative Main Supply  
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4
STK554U392C-E  
Equivalent Block Diagram  
VB3( 1)  
W,VS3( 2)  
VB2( 5)  
V,VS2( 6)  
VB1( 9)  
U,VS1(10)  
V+ (13)  
DB DB DB  
U.V.  
U.V.  
U.V.  
U- (17)  
V- (19)  
W- (21)  
Level  
Level  
Shifter  
Level  
Shifter  
Shifter  
HIN1(20)  
HIN2(22)  
HIN3(23)  
LIN1(24)  
Logic  
Logic  
Logic  
LIN2(25)  
LIN3(26)  
Thermistor  
TH(27)  
Shutdown  
ITRIP(16)  
VDD(28)  
VSS(29)  
S
R
Q
+
-
Under voltage  
Detect  
Timer  
Enable/Disable  
Vref  
Latch time about 2ms  
FLTEN(18)  
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5
STK554U392C-E  
Test Circuit  
The tested phase : U+ shows the upper side of the U phase and U- shows the lower side of the U phase.  
I  
/ IR(BD)  
CE  
ICE  
U+  
13  
10  
V+  
13  
6
W+  
13  
2
U-  
10  
17  
V-  
6
19  
W-  
2
21  
M
N
VD1=15V  
VD2=15V  
VD3=15V  
VD4=15V  
U(BD)  
9
29  
V(BD)  
W(BD)  
1
29  
VCE  
M
N
5
29  
Fig.1  
V (SAT) (Test by pulse)  
CE  
U+  
13  
10  
20  
V+  
13  
6
W+  
13  
2
U-  
10  
17  
24  
V-  
6
19  
25  
W-  
2
21  
26  
VD1=15V  
VD2=15V  
VD3=15V  
M
N
m
22  
23  
Ic  
VCE(SAT)  
VD4=15V  
5V  
Fig.2  
V (Test by pulse)  
F
U+  
13  
10  
V+  
13  
6
W+  
13  
2
U-  
10  
17  
V-  
6
19  
W-  
2
21  
M
N
VF  
IF  
Fig.3  
ID  
VD1  
9
10  
VD2  
5
6
VD3  
1
2
VD4  
28  
29  
ID  
M
N
VD*  
Fig.4  
www.onsemi.com  
6
STK554U392C-E  
Switching time (The circuit is a representative example of the lower side U phase.)  
Input signal  
(0 to 5 V)  
VD1=15V  
VD2=15V  
VD3=15V  
Vcc  
90%  
Io  
CS  
10%  
VD4=15V  
Io  
tOFF  
tON  
Input signal  
Fig.5  
RB-SOA (The circuit is a representative example of the lower side U phase.)  
Input signal  
(0 to 5 V)  
VD1=15V  
VD2=15V  
Vcc  
Io  
CS  
VD3=15V  
VD4=15V  
Io  
Input signal  
Fig.6  
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7
STK554U392C-E  
Input / Output Timing Chart  
VBS undervoltage protection reset signal  
ON  
HIN1,2,3  
OFF  
LIN1,2,3  
VDD undervoltage protection reset voltage  
*2  
VDD  
VBS undervoltage protection reset voltage  
*3  
VB1,2,3  
VIT0.54V  
*4  
ITRIP terminal  
Voltage  
VIT<0.44V  
FLTEN  
ON  
*1  
*1  
Upper  
U, V, W  
OFF  
Lower  
U ,V, W  
Automatically reset after protection  
(typ.2ms)  
Fig. 7  
Notes  
*1 : Shows the prevention of shoot-thru via control logic, however, more dead time must be added to account for switching delay externally.  
*2 : When V  
decreases all gate output signals will go low and cut off all 6 IGBT outputs. When V  
rises the operation will resume  
DD  
DD  
immediately.  
*3 : When the upper side voltage at VB1, VB2 and VB3 drops only the corresponding upper side output is turned off. The outputs return to  
normal operation immediately after the upper side gate voltage rises.  
*4 : When VITRIP exceeds threshold all IGBT’s are turned off and normal operation resumes 2 ms (typ) after over current condition is  
removed.  
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8
STK554U392C-E  
Logic level table  
V+  
Ho  
FLTEN  
1
Itrip  
0
HIN1,2,3  
LIN1,2,3  
U,V,W  
Vbus  
0
HIN1,2,3  
1
0
0
1
X
X
0
1
0
1
X
X
(15,16,17)  
1
0
IC  
U,V,W  
(8,5,2)  
Driver  
1
1
1
0
0
Off  
LIN1,2,3  
0
Off  
(18,19,20)  
1
Off  
Lo  
X
Off  
Fig. 8  
Sample Application Circuit  
STK554U392A-E  
VB1: 9  
CB1  
CB2  
CB3  
U,VS1:10  
V+:3  
CI  
CS  
VB2: 5  
Vcc  
V,VS2: 6  
U-:7  
RSU  
RSV  
RSW  
VB3: 1  
V-:19  
W-:21  
W,VS3: 2  
Op-Amp,  
Controller  
HIN1:20  
HIN2:22  
U,VS1:10  
V,VS2: 6  
W,VS3: 2  
HIN3:23  
LIN1:24  
LIN2:25  
LIN3:26  
TH:27  
Control  
Circuit  
(5V)  
FLTEN:18  
ITRIP:16  
RS,  
Controller  
RP  
RTH  
VDD:28  
VSS:29  
CD4  
VD4=15V  
Fig. 9  
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9
STK554U392C-E  
Recommended Operating Condition at Tc = 25C  
Item  
Symbol  
Conditions  
Min  
Typ  
Max  
Unit  
V
Supply voltage  
V
V+ to U-(V-,W-)  
VB1 to U, VB2 to V, VB3 to W  
to V  
0
280  
15  
450  
17.5  
16.5  
CC  
VD1, 2, 3  
VD4  
12.5  
13.5  
Pre-driver  
V
V
V
*1  
15  
supply voltage  
DD  
SS  
ON-state input voltage  
OFF-state input voltage  
PWM frequency  
VIN(ON)  
VIN(OFF)  
fPWM  
3.0  
0
-
-
-
-
-
-
5.0  
0.3  
20  
-
HIN1, HIN2, HIN3,  
LIN1, LIN2, LIN3  
1
kHz  
μs  
Dead time  
DT  
Turn-off to turn-on (external)  
ON and OFF  
0.5  
1
Allowable input pulse width  
Tightening torque  
PWIN  
-
μs  
‘M3’ type screw  
0.6  
0.9  
Nm  
*1 : Pre-drive power supply (VD4 = 15 ±1.5 V) must have the capacity of Io = 20 mA (DC), 0.5 A (Peak).  
Functional operation above the stresses listed in the Recommended Operating Ranges is not implied. Extended exposure to stresses beyond the Recommended  
Operating Ranges limits may affect device reliability.  
Usage Precaution  
1. This IPM includes internal bootstrap diode and resistor. By adding a bootstrap capacitor “CB”, a high side drive voltage is generated;  
each phase requires an individual bootstrap capacitor. The recommended value of CB is in the range of 1 to 47 μF, however, this value  
needs to be verified prior to production. If selecting the capacitance more than 47 μF (±20%), connect a resistor (about 20 ) in series  
between each 3-phase upper side power supply terminals (VB1, 2, 3) and each bootstrap capacitor.  
When not using the bootstrap circuit, each upper side pre-drive power supply requires an external independent power supply.  
2. It is essential that wirning length between terminals in the snubber circuit be kept as short as possible to reduce the effect of surge  
voltages. Recommended value of “CS” is in the range of 0.1 to 10 μF.  
3. The “FLTEN” terminal (Pin 18) is I/O terminal; Fault output / Enable input. It is used to indicate an internal fault condition of the module  
and also can be used to disable the module operation.  
4. Inside the IPM, a thermistor used as the temperature monitor for internal subatrate is connected between V  
terminal and TH  
SS  
terminal, therefore, an external pull up resistor connected between the TH terminal and an external power supply should be used. The  
temperature monitor example application is as follows, please refer the Fig.10, and Fig.11 below.  
5. The pull-down resistor (: 33 k(typ)) is connected with the inside of the signal input terminal, but please connect the pull-down  
resistor(about 2.2 to 3.3 k) outside to decrease the influence of the noise by wiring etc.  
6. As protection of IPM to the unusual current by a short circuit etc., it recommends installing shunt resistors and an over-current protection  
circuit outside. Moreover, for safety, a fuse on Vcc line is recommended.  
7. Disconnection of terminals U, V, or W during normal motor operation will cause damage to IPM, use caution with this connection.  
.
8. The “ITRIP” terminal (Pin 16) is the input terminal to shut down. When VITRIP exceeds threshold (0.44 V to 0.54 V) all IGBT’s are  
turned off. And normal operation resumes 2 ms (typ) after over current condition is removed. Therefore, please turn all the input  
signals off (Low) in case of detecting error at the “FLTEN” terminal.  
9. When input pulse width is less than 1 μs, an output may not react to the pulse. (Both ON signal and OFF signal)  
This data shows the example of the application circuit and does not guarantee a design as the mass production set.  
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10  
STK554U392C-E  
The characteristic of thermistor  
Parameter  
Resistance  
Symbol  
R25  
Condition  
Min  
44.6  
1.28  
4010  
40  
Typ.  
47.0  
1.41  
4050  
Max  
49.4  
1.53  
4091  
+125  
Unit  
kΩ  
kΩ  
K
T = 25C  
T = 125C  
Resistance  
R125  
B
B-Constant (25 to 50C)  
Temperature Range  
C  
Fig. 10 Variation of thermistor resistance with temperature  
Condition  
Pull-up resistor = 4.7k phm  
Pull-up voltage of TH = 5 V  
Fig. 11 Variation of temperature sense voltage with thermistor temperature  
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11  
STK554U392C-E  
Maximum Phase current  
Fig. 12 Maximum sinusoidal phase current as function of switching frequency  
At Tc = 100C, V = 300 V  
CC  
Switching waveform  
X:100 ns/div  
Ic: 5 A/div  
Vce: 100 V/div  
Fig. 13 IGBT Turn-on. Typical turn-on waveform at Tc = 100C, V  
CC  
= 300 V, Ic = 15 A  
X:100 ns/div  
Vce: 100 V/div  
Ic: 5 A/div  
Fig. 14 IGBT Turn-off. Typical turn-off waveform Tc = 100C, V  
CC  
= 300 V, Ic = 15 A  
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12  
STK554U392C-E  
CB capacitor value calculation for bootstrap circuit  
Calculate condition  
Item  
Symbol  
VBS  
Value  
15  
Unit  
V
Upper side power supply  
Total gate charge of output power IGBT at 15 V  
Upper side power supply low voltage protection  
Upper side power dissipation  
Qg  
132  
12  
nC  
V
UVLO  
IDmax  
Ton-max  
400  
-
μA  
s
ON time required for CB voltage to fall from 15V to UVLO  
Capacitance calculation formula  
CB must not be discharged below to the upper limit of the UVLO - the maximum allowable on-time (Ton-max) of the upper side is  
calculated as follows:  
VBS CB – Qg – IDmax Ton-max = UVLO CB  
CB = (Qg + IDmax Ton-max) / (VBS – UVLO)  
The relationship between Ton-max and CB becomes as follows. CB is recommended to be approximately 3 times the value calculated  
above. The recommended value of CB is in the range of 1 to 47 μF, however, the value needs to be verified prior to production.  
Cb vs Tonmax  
Ton-max[ms]  
Fig. 15 Ton-max vs CB characteristic  
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13  
STK554U392C-E  
PACKAGE DIMENSIONS  
unit : mm  
SIP29 56x21.8  
CASE 127BW  
ISSUE O  
missing pin : 3,4,7,8,11,12,14,15  
56.0  
R1.7  
1
29  
+0 . 2  
0.05  
3.2  
6.7+00.5. 1  
0.6−  
1.27  
1.27 × 28=35.56  
46.2  
50.0  
62.0  
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14  
STK554U392C-E  
ORDERING INFORMATION  
Device  
Package  
Shipping (Qty / Packing)  
8 / Tube  
SIP29 56x21.8  
(Pb-Free)  
STK554U392A-E  
ON Semiconductor and the ON Semiconductor logo are trademarks of Semiconductor Components Industries, LLC dba ON Semiconductor or its subsidiaries  
in the United States and/or other countries. ON Semiconductor owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other  
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Semiconductor reserves the right to make changes without further notice to any products herein. ON Semiconductor makes no warranty, representation or  
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15  

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