HIP6004CB-T [RENESAS]

SWITCHING CONTROLLER, 200kHz SWITCHING FREQ-MAX, PDSO20;
HIP6004CB-T
型号: HIP6004CB-T
厂家: RENESAS TECHNOLOGY CORP    RENESAS TECHNOLOGY CORP
描述:

SWITCHING CONTROLLER, 200kHz SWITCHING FREQ-MAX, PDSO20

开关 光电二极管
文件: 总13页 (文件大小:196K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Embedded DC-DC Converters Using the HIP6004  
and HIP6005 (HIP6004EVAL3, HIP6005EVAL3)  
Application Note  
February 1997  
AN9706  
Author: Greg J. Miller  
Introduction  
HIP6004/5 Reference Designs  
Today’s high performance microprocessors present many  
challenges to their power source. High power consumption,  
low bus voltages, and fast load changes are the principal  
characteristics which have led to the need for a switch mode  
DC-DC converter local to the microprocessor.  
The HIP6004/5EVAL3 is an evaluation board which highlights  
the operation of the HIP6004 or the HIP6005 in an embedded  
motherboard application. The evaluation board can be  
configured as either a synchronous Buck (HIP6004EVAL3) or  
standard Buck (HIP6005EVAL3) converter.  
Intel has specified a Voltage Regulator Module (VRM) for the  
Pentium Pro microprocessor [1]. This specification details  
the requirements imposed upon the input power source(s)  
by the Pentium Pro and provides the computer industry with  
a standard DC-DC converter solution. The Intersil HIP6002  
and HIP6003 pulse width modulator (PWM) controllers are  
targeted specifically for DC-DC converters powering the  
Pentium Pro and similar high performance microprocessors.  
The HIP6004 and HIP6005 PWM controllers are enhanced  
versions of the HIP6002 and HIP6003, with additional  
features specifically for next generation microprocessors,  
including Intel’s Pentium II processor.  
Common Features  
• Operates in +5V or +12V Input Systems  
• 5-Bit DAC with ±1% Accuracy  
• Overvoltage Protection via SCR and Fuse  
• Overcurrent Protection  
• Embedded Converters with Connector to accept Micro-  
processor Test Tool  
HIP6004EVAL3  
The HIP6004EVAL3 is a synchronous Buck converter  
capable of providing up to 14A of current at output voltages  
from 1.3V to 3.5V. The schematic and bill-of-materials for  
this design can be found in the appendix. The  
HIP6004EVAL3 is very similar to the HIP6002EVAL1, which  
is described in Intersil Application Note AN9668 [4]. The  
HIP6004EVAL3 contains additional input and output  
capacitors for more robust performance at processor load  
currents up to 14A.  
Intersil HIP6004 and HIP6005  
The Intersil HIP6004 and HIP6005 are voltage mode  
controllers with many functions needed for high performance  
processors. Figure 1 shows a simple block diagram of the  
HIP6004 and HIP6005. Each contains a high performance  
error amplifier, a high-resolution 5-bit digital-to-analog  
converter (DAC), a programmable free running oscillator,  
and protection circuitry. The HIP6004 has two MOSFET  
drivers for use in synchronous rectified Buck converters. The  
HIP6005 omits the lower MOSFET driver for standard Buck  
configurations. A more complete description of the parts can  
be found in their data sheets [2, 3].  
Efficiency  
Figure 2 displays the HIP6004EVAL3 efficiency versus load  
current for both 5V and 12V inputs and a 2.8V output with  
100 linear feet per minute (LFM) of airflow. The converter  
efficiency is equal to the output power divided by the input  
power, which consists of the output power plus losses. For a  
given input voltage and load condition, the losses are  
roughly constant with variations of output voltage. Thus, the  
efficiency is lower when the converter output voltage is  
lower. This can be seen when comparing Figure 2 in this  
application note to Figure 3 in AN9668.  
VCC  
18  
OVP  
19  
2
15  
14  
OCSET  
PGOOD  
SS  
12  
3
MONITOR  
AND  
PROTECTION  
BOOT  
RT 20  
4
OSC  
UGATE  
VID0  
13 PHASE  
5
6
7
8
HIP6004  
VID1  
VID2  
VID3  
VID4  
1
VSEN  
D/A  
NOT  
17  
16  
LGATE  
PGND  
-
PRESENT  
(PINS NC)  
ON HIP6005  
+
+
-
FB 10  
9
11  
COMP  
GND  
FIGURE 1. BLOCK DIAGRAM OF HIP6004 AND HIP6005  
http://www.intersil.com or 407-727-9207 | Copyright © Intersil Corporation 1998  
Pentium® is a registered trademark of Intel Corporation.  
4-26  
Application Note 9706  
design under worst-case transient loads. Testing the  
VOUT = 2.8V  
dynamic performance of the converter at 2.05V is more  
severe than at a higher output voltage and therefore still  
provides pertinent information.  
90  
85  
80  
75  
70  
VIN = 5V  
VIN = 12V  
VOUT  
(50mV/DIV)  
2.85V  
COMP  
(1V/DIV)  
1.5V  
2
4
6
8
10  
12  
14  
LOAD CURRENT (A)  
I
L
5A/DIV  
FIGURE 2. HIP6004EVAL3 EFFICIENCY vs LOAD  
For a given output voltage and load, the efficiency is lower at  
higher input voltages. This is due primarily to higher  
MOSFET switching losses and is displayed in Figure 2.  
0A  
TIME (50µs/DIV)  
FIGURE 4. 0A TO 14A LOAD TRANSIENT RESPONSE  
Transient Response  
Figures 3 and 4 show laboratory oscillograms of the  
HIP6004EVAL3 in response to a load transient application.  
The load transient applied is from 0A to 14A for both figures.  
In Figure 3, the transient is applied using an Intel test tool  
which emulates the actual dynamic performance of the  
Pentium II and other future processors. Slew rates approach  
30A/µs. The input voltage is 12V and the output voltage is  
programmed to 2.05V for this case.  
Figure 3 shows that the output voltage remains well within  
the ±5% regulation window, even at the more stringent 2.05V  
output. The additional margin allows for temperature, life,  
and sample variations. Figure 4 details the positive edge of  
the load transient application, but with different conditions.  
The 0A to 14A load transient was applied with a Hewlett  
Packard active load (HP6060B), which is limited to about  
1A/µs slew rate. In this case, the output voltage is  
programmed to a more typical value of 2.8V. The converter  
performance is very similar for both test conditions. Since  
the slew rate of the transient is slower in Figure 4, the output  
voltage drops at a slower rate but the amount of the voltage  
excursion is about the same. In addition to the output  
voltage, Figure 4 shows the error amplifier output (COMP)  
+5% REGULATION LIMIT  
2.15  
and the output inductor current (I ). Notice the rapid  
L
response of the error amplifier.  
2.05  
HIP6005EVAL3  
The HIP6005EVAL3 is a standard Buck converter capable of  
providing up to 14A of current at output voltages from 1.3V  
to 3.5V. The schematic and bill-of-materials for this design  
can be found in the appendix. The HIP6005EVAL3 differs  
from the HIP6004EVAL3 in three ways:  
1.95  
-5% REGULATION LIMIT  
TIME (100µs/DIV)  
1. U1 is a HIP6005  
FIGURE 3. HIP6004EVAL3 TRANSIENT RESPONSE TO  
INTEL TEST TOOL  
2. CR3 replaces Q2 and CR2 is changed  
3. L2 is a larger inductor  
Due to the analog nature of the HIP600x VID pins (see  
HIP6004 data sheet for details), the 5 VID pins must be  
grounded by installing jumpers JP0-4 on the evaluation  
board when the Intel test tool is used. This programs the  
converter output voltage to 2.05V, which is lower than  
present microprocessors require. However, the intent of  
using the Intel test tool is to validate the DC-DC converter  
Efficiency  
Figure 5 shows the efficiency data for the HIP6005EVAL3  
under identical conditions as Figure 2 for the  
HIP6004EVAL3. Comparing the two graphs reveals that the  
Synchronous-Buck design is a little more efficient than the  
Standard-Buck design over most of the load range.  
4-27  
Application Note 9706  
VOUT = 2.8V  
VOUT  
(50mV/DIV)  
2.85V  
90  
85  
80  
75  
70  
VIN = 5V  
COMP  
1V/DIV  
VIN = 12V  
1.5V  
I
L
5A/DIV  
2
4
6
8
10  
12  
14  
0A  
TIME (50µs/DIV)  
LOAD CURRENT (A)  
FIGURE 7. 0A TO 14A LOAD TRANSIENT RESPONSE  
FIGURE 5. HIP6005EVAL3 EFFICIENCY vs LOAD  
Transient Response  
Output Voltage Droop with Load  
Figures 6 and 7 show laboratory oscillograms of the  
Both the HIP6004EVAL3 and HIP6005EVAL3 use a droop  
function to maintain output voltage regulation through load  
transients with fewer (or less costly) output capacitors. With a  
high di/dt load transient typical of the Pentium Pro  
microprocessor, the largest deviation of the output voltage is at  
the leading edge of the transient. The droop function adds a  
voltage change as a function of load that counters the transient  
deviation.  
HIP6005EVAL3 which are similar to those shown in Figures  
3 and 4 for the HIP6004EVAL3. There are small differences  
in the transient responses of the two different evaluation  
boards. Since the HIP6005EVAL3 uses a larger output  
inductor and identical control loop compensation (R5, R8,  
C8, and C9), the closed-loop gain crossover frequency is  
lower than for the HIP6004EVAL3. Check the Feedback  
Compensation section of either data sheet for details on loop  
compensation design. Table 1 details simulated closed-loop  
bandwidth and phase margin for both reference boards at  
both +5V and +12V input sources.  
Figure 8 illustrates the static-load droop characteristic. With  
no-load the output voltage is above the nominal output level.  
The output decreases (or droops) as the load increases.  
With a dynamic load, the droop function pre-biases the  
output voltage to minimize the total deviation. Prior to the  
application of load, the output voltage is above the nominal  
level and the transient deviation results in an output lower  
than the nominal level. Figure 3 illustrates the droop function  
performance on the HIP6004EVAL3 converter. The transient  
deviation is approximately 110mV. At light load, the output  
voltage is about 50mV higher than the nominal output  
voltage of 2.05V. At full load, the output voltage is about  
60mV lower than nominal. The total deviation is within  
±60mV with the droop function compared to a deviation of  
over ±100mV without this function. Since the voltage  
excursions at the transient edges are mainly a function of the  
output capacitors, the converter uses fewer capacitors.  
+5% REGULATION LIMIT  
2.15  
2.05  
1.95  
-5% REGULATION LIMIT  
TIME (100µs/DIV)  
The HIP6004/5EVAL3 implements the droop function by  
using the average voltage drop across the output inductor.  
FIGURE 6. HIP6005EVAL3 TRANSIENT RESPONSE TO  
INTEL TEST TOOL  
TABLE 1. CONTROL LOOP CHARACTERISTICS  
HIP6004EVAL3  
HIP6005EVAL3  
IN = 5V  
IN = 12V  
IN = 5V  
IN = 12V  
f
37kHz  
74kHz  
23kHz  
48kHz  
0dB  
o
o
o
o
ϕ
68  
54  
74  
64  
MARGIN  
4-28  
Application Note 9706  
OV Protection  
The HIP6004/5EVAL3 contains circuitry to protect against  
output overvoltage (OV) conditions. When an overvoltage  
(greater than 15% over the nominal Vout) occurs, the  
HIP6004 (or HIP6005) fires an SCR (Q3) and the input fuse  
will open.  
2.85  
2.80  
2.75  
WITHOUT DROOP  
WITH DROOP  
For applications where this feature is not necessary, the  
following components may be eliminated: F1, Q3, and R4.  
0
5
10  
15  
Bulk Input Capacitors  
OUTPUT CURRENT (A)  
The HIP6004/5EVAL3 boards use five 330µF aluminum  
electrolytic capacitors to handle the high RMS current  
ratings of a buck converter in a high-performance  
microprocessor application. Each of these capacitors is  
rated for about 1A of RMS current by the manufacturer. The  
RMS current requirement of the total bulk input capacitor is  
roughly equal to 1/2 of the converter load. If the average  
processor current draw is 10A, than five input capacitors  
meet this rating.  
FIGURE 8. STATIC REGULATION OF THE HIP6004/5EVAL3  
The average voltage drop equals the DC output current times  
the DC winding resistance of the output inductor. Instead of  
straight voltage feedback, an averaging filter (R9 and C14 in  
the schematics) is added around the output inductor. This  
filter communicates both the output voltage and droop  
information back to the PWM controller. A resistor (R3)  
increases the light-load voltage above the DAC program level.  
However, the capacitor manufacturer RMS current ratings  
are based on worst-case ESR of the capacitors and are  
conservative. Exceeding the current ratings may shorten the  
life of the capacitors, but an expected life reduction from 8  
years to say 5 years, for example, may be acceptable for  
many applications.  
OC Protection  
Both the HIP6004EVAL3 and HIP6005EVAL3 have lossless  
overcurrent (OC) protection. This is accomplished via the  
current-sense function of the HIP600x family. The HIP6004  
and HIP6005 sense converter load current by monitoring the  
drop across the upper MOSFET (Q1 in the schematics). By  
selecting the appropriate value of the OCSET resistor (R6),  
an overcurrent protection scheme is employed without the  
cost and power loss associated with an external current-  
sense resistor. See the Over-Current Protection section of  
either the HIP6004 and HIP6005 data sheet for details on  
the design procedure for the OCSET resistor.  
With caution and working with the capacitor supplier, it may  
be possible to safely remove 1-2 of the bulk input capacitors.  
This action should be balanced by the relatively small cost  
savings associated with the removal of the capacitors.  
Output Capacitors  
Low-ESR aluminum electrolytic capacitors are also used on  
the output of the converter in the HIP6004/5EVAL3. This is  
not the only choice for this type of application, but it is the  
lowest cost. Refer to the Component Selection Guidelines in  
the data sheets for additional information. Nine parallel  
capacitors are used to meet Intel-specified regulation of ±5%  
over all variations including temperature, load transients, and  
component life. It is the load transient requirements which  
pose the largest challenge, as discussed earlier in this  
application note.  
Enable Function  
The HIP6004EVAL3 and HIP6005EVAL3 can be disabled by  
pulling the SS pin below 1.2V. A simple way to incorporate  
an open collector ENABLE function is shown in Figure 9.  
HIP6004  
OR  
HIP6005  
ENABLE  
SS  
NORMAL: ENABLE = OPEN  
INHIBIT: ENABLE = GND  
Figures 3-4 and 6-7 show that the reference designs meet  
±5% regulation in response to a 0A-14A load transient with  
margin. This margin is by design to allow for manufacturing  
variations in the reference voltage and the capacitors  
parasitics and temperature effects. The HIP6004 and  
HIP6005 voltage reference and DAC have an outstanding  
accuracy of ±1% over temperature.  
FIGURE 9. DIODE PROVIDES ENABLE FUNCTION  
Modifications for Lower Cost Solutions  
The HIP6004EVAL3 and HIP6005EVAL3 reference designs  
are designed with adequate margins for reliable operation  
when powering Pentium Pro and future Intel processors.  
Some system designers may wish to be more aggressive  
with the design of the DC-DC converter to have a lower cost  
solution. This section describes how the evaluation boards  
can be tailored for lower-cost systems.  
For applications where cost or volume is especially  
sensitive, and the ±5% regulation number is not critical  
over all worst-case situations, the number of output  
capacitors may be reduced. Figures 10 and 11 show the  
HIP6004EVAL3 0A-14A transient response with only five  
output capacitors. These oscillograms show that the  
4-29  
Application Note 9706  
converter still meets ±5% regulation with a 2.8V output, but  
with less margin than with all nine output capacitors. At  
lower output voltages, such as 2.0V, the converter would  
not meet the regulation requirement.  
+5% REGULATION  
2.90  
2.80  
2.70  
Figure 12 shows the HIP6005EVAL3 transient response to a  
0.2A-14A transient with only five output capacitors. Its  
response also meets the regulation requirements but with  
little margin. It is very likely that, with manufacturer  
variations, the converter will exceed the regulation window in  
response to this large of a load transient.  
Changing the output filter of the converter affects the control  
loop characteristics in general. Reducing the number of  
output capacitors from nine to five pushes the L-C break  
frequency of the output filter out slightly and increases the  
0dB crossover frequency. It also reduces the amount phase  
margin slightly, but there is still adequate phase margin with  
five output capacitors.  
-5% REGULATION  
TIME (1ms/DIV)  
FIGURE 12. HIP6004EVAL5 TRANSIENT RESPONSE WITH  
C20-23 REMOVED  
Reducing the number of output capacitors is possible but  
should be examined from a system standpoint. If the  
converter regulation requirement is firm at ±5%, and the  
microprocessor core voltage can approach 2V, and the  
transient requirements approach 12A-14A steps, than the  
unmodified reference design (with nine output capacitors)  
should be employed. If one or more of these requirements is  
relaxed, than the number of capacitors may be reduced with  
satisfactory results.  
+5% REGULATION  
2.90  
2.80  
Transient Testing with Intel Test Tool  
2.70  
When testing the transient response of the HIP6004/5EVAL3  
with an Intel-supplied test tool, some care must be taken for  
proper results. Jumpers JP0-4 must be installed on the  
evaluation board for proper operation of the converter. This  
is because the test tool uses CMOS output drivers on the  
VID signals, which are incompatible with the analog nature  
of VID0-4 on the HIP6004 and HIP6005. This is only an  
issue with the test tool and not any known microprocessor  
architecture. Grounding the five VID signals programs the  
converter output voltage to 2.05V and allows transient  
testing at this voltage. As shown in this application note,  
transient testing at this voltage level provides validation of  
the reference designs.  
-5% REGULATION  
TIME (1ms/DIV)  
FIGURE 10. HIP6004EVAL3 TRANSIENT RESPONSE WITH  
C20-23 REMOVED  
2.90  
2.80  
There is an additional jumper on the evaluation boards. JP5  
is normally installed and must be removed if the Intel test  
tool is installed and the converter input source exceeds 5.5V.  
The Intel test tool uses Vcc5 for its bias source and JP5  
connects IN of the evaluation board to Vcc5. If the evaluation  
board IN voltage is 5V, than JP5 can remain installed. If IN is  
12V, than JP5 must be removed and an external 5V must be  
applied to Vcc5. See the schematics in the appendix for  
more details.  
2.70  
-5% REGULATION  
TIME (25µs/DIV)  
FIGURE 11. EXPANDED VIEW OF LEADING EDGE OF  
0A TO 14A TRANSIENT SHOWN IN FIGURE 10  
4-30  
Application Note 9706  
Conclusion  
The HIP6004EVAL3 and HIP6005EVAL3 are reference  
designs suitable for a DC-DC converter solution for the  
Pentium Pro and other high-performance microprocessors.  
References  
For Intersil documents available on the web, see  
http://www.intersil.com/  
Intersil AnswerFAX (407) 724-7800.  
[1] Pentium-Pro Processor Power Distribution Guidelines,  
Intel Application Note AP-523, November, 1995.  
[2] HIP6004 Data Sheet, Intersil Corporation, AnswerFAX  
doc. #4275.  
[3] HIP6005 Data Sheet, Intersil Corporation, AnswerFAX  
doc. #4276.  
[4] AN9668 Application Note, Intersil Corporation, “An  
Embedded Pentium Pro Power Supply Using the  
HIP6002 PWM Controller (HIP6002EVAL1)”,  
AnswerFAX Doc. No. 99668.  
4-31  
Appendix  
VCC5  
L1 1µH  
JP5  
F1  
IN  
+
15A  
C1 - C5  
5x 330µF  
Q3  
C10, C11  
2x 1µF  
R4  
2K  
2N6394  
+12V  
GND  
GND  
CR1  
C15  
4
0.1µF  
C12  
1N4148  
1000pF  
VCC  
OVP  
19  
SOFT  
START  
TP5  
VCC5  
B109  
A12  
18  
R6  
2
12  
15  
OCSET  
PGOOD  
BOOT  
PWRGOOD  
TP7  
MONITOR  
AND  
PROTECTION  
1.1K  
SS  
3
C6  
0.1µF  
VSEN  
1
70N03  
R2  
SPARE  
C13  
RT 20  
R11  
10K  
OSC  
0.1µF  
14  
13  
UGATE  
PHASE  
ApplicationNote9706  
Q1  
L2  
3µH  
VID0  
4
5
6
7
8
PHASE  
TP2  
+VO  
TP3  
OUT  
U1  
VID1  
VID2  
VID3  
VID4  
HIP6004  
SLOT 1 EDGE  
CONNECTOR  
D/A  
70N03  
VCCP  
+
17  
CR2  
MBR340  
Q2  
LGATE  
C16 - C24  
9X 1000µF  
-
+
+
-
FB  
10  
16 PGND  
VSS  
RTN  
9
11  
R3  
619K  
R9  
12.1K  
COMP  
GND  
C9 33pF  
R5  
TP6  
COMP  
C8  
0.01µF  
B120 A120 A119 B119  
A121  
R10  
C7  
R7  
30.1K  
VID0 VID1 VID2 VID3 VID4  
SPARE  
SPARE  
SPARE  
C14  
R8  
1K  
0.1µF  
JP0  
JP1 JP2  
JP3  
JP4  
JUMPERS PROGRAMMED  
FOR 2.8VDC  
TP4  
GND  
HIP6004EVAL3 SCHEMATIC  
Application Note 9706  
Bill of Materials for HIP6004EVAL3  
PART NUMBER  
25MV330GX  
DESCRIPTION  
PACKAGE  
Radial 8 x 20  
Radial 8 x 20  
1206  
QTY  
REF  
C1 - C5  
VENDOR  
Sanyo  
330µF, 25V Aluminum Capacitor  
1000µF, 6.3V Aluminum Capacitor  
1.0µF, 16V, X7S Ceramic Capacitor  
1nF, X7R Ceramic Capacitor  
0.1µF, 25 V X7R Ceramic Capacitor  
0.01µF, X7R Ceramic Capacitor  
33pF, X7R Ceramic Capacitor  
Spare Ceramic Capacitor  
5
9
3
1
3
1
1
6MV1000GX  
1206YZ105MAT1A  
1000pF Ceramic  
0.1µF Ceramic  
0.01µF Ceramic  
33pF Ceramic  
Spare  
C16 - C24  
Sanyo  
C10, C11, C15  
AVX  
0805  
C12  
Various  
AVX/Panasonic  
Various  
Various  
0805  
C6, C13, C14  
0805  
C8  
0805  
C9  
0805  
C7  
1N4148  
Rectifier 75V  
DO35  
1
1
1
CR1  
CR2  
L2  
Various  
MBR340  
3A, 40V, Schottky  
Axial  
Motorola  
CTX09-13313-X1  
PO343  
5.3µH, 12A Inductor  
T50-52B core, 10 turns of 16 AWG wire  
Wound Toroid  
Coiltronics  
Pulse  
CTX09-13256-X1  
PO342  
1.2µH, 8A Inductor  
T50-52 core, 6 turns of 18 AWG wire  
Wound Toroid  
1
L1  
Coiltronics  
Pulse  
RFP70N03  
2N6394  
HIP6004  
10kΩ  
10m, 30V MOSFET  
TO220  
TO220  
SOIC-20  
0805  
2
1
1
1
Q1, Q2  
Intersil  
12A, 50V SCR  
Q3  
Motorola  
Intersil  
Synchronous Rectified Buck Controller  
10k, 5% 0.1W, Resistor  
Spare 0.1W, Resistor  
U1  
R11  
Various  
Spare  
0805  
R2, R7, R10  
30.1kΩ  
2kΩ  
30.1k, 5%, 0.1W, Resistor  
2k, 5% 0.1W, Resistor  
619k, 1% 0.1W, Resistor  
1k, 5% 0.1W, Resistor  
1.1k, 1% 0.1W, Resistor  
12.1k, 1% 0.1W, Resistor  
Slot 1 Edge Connector  
0805  
1
1
1
1
1
1
1
R5  
R4  
R3  
R8  
R6  
R9  
Various  
Various  
Various  
Various  
Various  
Various  
0805  
619kΩ  
1kΩ  
0805  
0805  
1.1kΩ  
0805  
12.1kΩ  
0805  
145251-1  
AMP  
71796-0001  
Molex  
314015  
15A Fuse  
3AG  
3AG  
1
2
F1  
Littelfuse  
Littelfuse  
AAVID  
102071  
Fuse Holder for 3AG Fuses  
TO-220 Clip-on Heatsink  
Terminal Post  
576802B00000  
1514-2  
2
10  
IN, 12V, GND,  
Keystone  
OUT, RTN, VCC5  
1314353-00  
Scope Probe Test Point  
Test Point  
1
5
TP3  
Tektronics  
Jolo  
SPCJ-123-01  
TP2, TP4 - TP7  
4-33  
VCC5  
L1 1µH  
JP5  
F1  
IN  
+
15A  
C1 - C5  
5x 330µF  
Q3  
C10, C11  
2x 1µF  
R4  
2K  
2N6394  
+12V  
GND  
GND  
CR1  
C15  
0.1µF  
C12  
1N4148  
1000pF  
4-3  
VCC  
OVP  
19  
SOFT  
START  
TP5  
VCC5  
B109  
A12  
18  
R6  
2
12  
15  
OCSET  
PGOOD  
BOOT  
PWRGOOD  
TP7  
MONITOR  
AND  
PROTECTION  
1.1K  
SS  
3
C6  
0.1µF  
VSEN  
1
70N03  
R2  
SPARE  
C13  
RT 20  
R11  
10K  
OSC  
0.1µF  
14  
13  
UGATE  
PHASE  
Q1  
L2  
3µH  
VID0  
4
5
6
7
8
PHASE  
TP2  
+VO  
TP3  
OUT  
U1  
HIP6005  
ApplicationNote9706  
VID1  
VID2  
VID3  
VID4  
SLOT 1 EDGE  
CONNECTOR  
D/A  
VCCP  
+
17  
CR2-3  
MSP835  
NC  
C16 - C24  
-
+
+
-
9X 1000µF  
FB  
10  
16 NC  
VSS  
RTN  
9
11  
R3  
619K  
R9  
COMP  
GND  
C9 33pF  
R5  
12.1K  
TP6  
COMP  
C8  
0.01µF  
B120 A120 A119 B119  
A121  
R10  
C7  
R7  
30.1K  
VID0 VID1 VID2 VID3 VID4  
SPARE  
SPARE  
SPARE  
C14  
R8  
1K  
0.1µF  
JP0  
JP1 JP2  
JP3  
JP4  
JUMPERS PROGRAMMED  
FOR 2.8VDC  
TP4  
GND  
HIP6005EVAL3 SCHEMATIC  
Application Note 9706  
Bill of Materials for HIP6005EVAL3  
PART NUMBER  
25MV330GX  
DESCRIPTION  
PACKAGE  
Radial 8x20  
Radial 8x20  
1206  
QTY  
REF  
C1 - C5  
VENDOR  
Sanyo  
330µF, 25V Aluminum Capacitor  
1000µF, 6.3V Aluminum Capacitor  
1.0µF, 16V, X7S Ceramic Capacitor  
1nF, X7R Ceramic Capacitor  
0.1µF, 25 V X7R Ceramic Capacitor  
0.01µF, X7R Ceramic Capacitor  
33pF, X7R Ceramic Capacitor  
Spare Ceramic Capacitor  
5
9
3
1
3
1
1
6MV1000GX  
1206YZ105MAT1A  
1000pF Ceramic  
0.1µF Ceramic  
0.01µF Ceramic  
33pF Ceramic  
Spare  
C16 - C24  
Sanyo  
C10, C11, C15  
AVX  
0805  
C12  
Various  
AVX/Panasonic  
Various  
Various  
0805  
C6, C13, C14  
0805  
C8  
0805  
C9  
0805  
C7  
1N4148  
Rectifier 75V  
DO35  
1
2
1
CR1  
CR2-3  
L2  
Various  
MSP835  
8A, 35V, Schottky  
Axial  
Microsemi  
CTX09-13337-X1  
PO345  
7µH, 12A Inductor  
T60-52 core, 14 turns of 17 AWG wire  
Wound Toroid  
Coiltronics  
Pulse  
CTX09-13256-X1  
PO342  
1.2µH, 8A Inductor  
T50-52 core, 6 turns of 18 AWG wire  
Wound Toroid  
1
L1  
Coiltronics  
Pulse  
RFP70N03  
2N6394  
HIP6005  
10kΩ  
10m, 30V MOSFET  
12A, 50V SCR  
TO220  
TO220  
SOIC-20  
0805  
1
1
1
1
Q1  
Intersil  
Q3  
Motorola  
Intersil  
Buck PWM Controller  
10k, 5% 0.1W, Resistor  
Spare 0.1W, Resistor  
30.1k, 5%, 0.1W, Resistor  
2k, 5% 0.1W, Resistor  
619k, 1% 0.1W, Resistor  
1k, 5% 0.1W, Resistor  
1.1k, 1% 0.1W, Resistor  
12.1k, 1% 0.1W, Resistor  
Slot 1 Edge Connector  
U1  
R11  
Various  
Spare  
0805  
R2, R7, R10  
30.1kΩ  
2kΩ  
0805  
1
1
1
1
1
1
1
R5  
R4  
R3  
R8  
R6  
R9  
Various  
Various  
Various  
Various  
Various  
Various  
0805  
619kΩ  
1kΩ  
0805  
0805  
1.1kΩ  
0805  
12.1kΩ  
0805  
145251-1  
AMP  
71796-0001  
Molex  
314015  
15A Fuse  
3AG  
3AG  
1
2
F1  
Littelfuse  
Littelfuse  
AAVID  
102071  
Fuse Holder for 3AG Fuses  
TO-220 Clip-on Heatsink  
Terminal Post  
576802B00000  
1514-2  
2
10  
IN, 12V, GND,  
Keystone  
OUT, RTN, VCC5  
1314353-00  
Scope Probe Test Point  
Test Point  
1
5
TP3  
Tektronics  
Jolo  
SPCJ-123-01  
TP2, TP4 - TP7  
4-35  
Application Note 9706  
Board Description  
SILK SCREEN  
COMPONENT SIDE  
4-36  
Application Note 9706  
Board Description (Continued)  
GND LAYER  
INTERNAL ONE  
4-37  
Application Note 9706  
Board Description (Continued)  
SOLDER SIDE  
All Intersil semiconductor products are manufactured, assembled and tested under ISO9000 quality systems certification.  
Intersil semiconductor products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design and/or specifications at any time with-  
out notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and  
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result  
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.  
For information regarding Intersil Corporation and its products, see web site http://www.intersil.com  
Sales Office Headquarters  
NORTH AMERICA  
EUROPE  
ASIA  
Intersil Corporation  
Intersil SA  
Mercure Center  
100, Rue de la Fusee  
1130 Brussels, Belgium  
TEL: (32) 2.724.2111  
FAX: (32) 2.724.22.05  
Intersil (Taiwan) Ltd.  
7F-6, No. 101 Fu Hsing North Road  
Taipei, Taiwan  
Republic of China  
TEL: (886) 2 2716 9310  
FAX: (886) 2 2715 3029  
P. O. Box 883, Mail Stop 53-204  
Melbourne, FL 32902  
TEL: (407) 724-7000  
FAX: (407) 724-7240  
4-38  

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