SI3402-B-GMR [SILICON]
Switching Regulator, 0.68A, 350kHz Switching Freq-Max, QFN-20;型号: | SI3402-B-GMR |
厂家: | SILICON |
描述: | Switching Regulator, 0.68A, 350kHz Switching Freq-Max, QFN-20 开关 |
文件: | 总22页 (文件大小:559K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Si3402-B
FULLY-INTEGRATED IEEE 802.3-COMPLIANT
POE PD INTERFACE AND LOW-EMI SWITCHING REGULATOR
Features
Pin-compatible replacement for
the obsolete Si3402-A
IEEE 802.3 standard-compliant
solution, including pre-standard
(legacy) PoE support
Highly-integrated IC enables
compact solution footprints
Minimal external components
Integrated diode bridges and
transient surge suppressor
Integrated switching regulator
controller with on-chip power
FET
Incorporates switcher EMI-
reduction techniques.
Supports non-isolated and
isolated switching topologies
Comprehensive protection
circuitry
Transient overvoltage
protection
Ordering Information:
Undervoltage lockout
Early power-loss indicator
Thermal shutdown protection
Foldback current limiting
Low-profile 5 x 5 mm 20-pin QFN
RoHS-compliant
See page 19.
Pin Assignments
Integrated dual current-limited
hotswap switch
5 x 5 mm QFN
(Top View)
Programmable classification
circuit
20
19
18
17
16
15
Applications
1
2
3
4
EROUT
SSFT*
14
13
12
11
CT1
Voice over IP telephones and
adapters
Wireless access points
Security cameras
Point-of-sale terminals
Internet appliances
Network devices
VNEG
(PAD)
CT2
VDD
VPOSF
ISOSSFT*
SP1
High power applications
5
6
7
8
9
10
Description
The Si3402 integrates all power management and control functions required in a
Power-over-Ethernet (PoE) powered device (PD) application. The Si3402
converts the high voltage supplied over the 10/100/1000BASE-T Ethernet
connection into a regulated, low-voltage output supply. The optimized architecture
of the Si3402 minimizes the solution footprint, reduces external BOM cost, and
enables the use of low-cost external components while maintaining high
performance. The Si3402 integrates the required diode bridges and transient
surge suppressor, thus enabling direct connection of the IC to the Ethernet RJ-45
connector. The switching power FET and all associated functions are also
integrated. The integrated switching regulator supports isolated (flyback) and non-
isolated (buck) converter topologies. The Si3402 supports IEEE 802.3 Type 1
(Class 3 and below) Powered Device applications. Standard external resistors
connected to the Si3402 provide the proper IEEE 802.3 signatures for the
detection function and programming of the requested power class. Startup circuits
ensure well-controlled initial operation of both the hotswap switch and the voltage
regulator. The Si3402 is available in a low-profile, 20-pin, 5 x 5 mm QFN package.
The Si3402-B is a pin-compatible replacement of the obsolete Si3402-A. PCB
layouts designed for Si3402-A can be reused with Si3402-B, but some component
value changes are required.
Note:
Original pin names shown for compatibil-
ity reasons, but SSFT, ISOSSFT, VPOSS,
and VSS1 are not internally connected.
Rev. 1.1 12/16
Copyright © 2016 by Silicon Laboratories
Si3402-B
Si3402-B
Functional Block Diagram
V P O S F V P O S S * R D E T
R C L
S S F T * V D D
IS O S S F T *
D etection
P W M C ontrol
and E M I
E R O U T
F B
&
C T 1
C T 2
C lassification
H otsw ap
C ontrol
&
C om m on
B ias
Lim iting
S P 1
S P 2
H otsw ap
S w itch
S w itching
F E T
S W O
&
C urrent lim it
V N E G
H S O
V S S 1*
V S S 2
P LO S S
V S S A
N o te: O riginal pin nam es show n for com patibility reasons, but S S F T , IS O S S F T ,
V P O S S , and V S S 1 are not internally connected.
2
Rev. 1.1
Si3402-B
TABLE OF CONTENTS
Section
Page
1. Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2. Typical Application Schematics* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3. Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3.2. PD Hotswap Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3.3. Isolated and Non-Isolated Application Topologies . . . . . . . . . . . . . . . . . . . . . . . . . .13
3.4. Switching Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3.5. Output Voltage and Thermal Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
4. Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5. Package Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6. Recommended Land Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
7. Ordering Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
8. Device Marking Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Document Change List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Rev. 1.1
3
Si3402-B
1. Electrical Specifications
Table 1. Recommended Operating Conditions
Description
|CT1 – CT2| or |SP1 – SP2|
Ambient Operating Temperature
Symbol
VPORT
TA
Min
2.8
Typ
—
Max
57
Units
V
–40
25
85
°C
Note: Unless otherwise noted, all voltages referenced to VNEG. All minimum and maximum specifications are guaranteed
and apply across the recommended operating conditions. Typical values apply at nominal supply voltage and ambient
temperature unless otherwise noted.
Table 2. Absolute Maximum Ratings1
Type
Description
Rating
Unit
2
2
CT1 to CT2
SP1 to SP2
VPOS
–100 to 100
–100 to 100
–0.7 to 100
–0.7 to 100
–0.7 to 100
–0.3 to 0.3
–0.7 to 100
–100 to 0.7
–0.7 to 100
–0.3 to 5.5
–5 to 5
HSO
V
V
, V
, or V
SS2 SSA
SS1
SS1
Voltage
V
to V
or V
SSA
SS2
3
SWO
PLOSS to VPOS
RDET
VDD to VSS1, VSS2, or VSSA
2
CT1, CT2, SP1, SP2
Peak Current
A
A
2
VPOS
–5 to 5
4
DC Current
CT1,CT2,SP1,SP2
Storage
–0.2 to 0.2
–65 to 150
–40 to 85
Ambient Temperature
°C
Operating
Notes:
1. Unless otherwise noted, all voltages referenced to VNEG. Permanent device damage may occur if the maximum
ratings are exceeded. Functional operation should be restricted to those conditions specified in the operational
sections of this data sheet. Exposure to absolute maximum rating conditions for extended periods may adversely affect
device reliability.
2. Si3402 provides internal protection from certain transient surge voltages on these pins. Please refer to “AN956:
Si3402-B POE PD Controller Design Guide” for details.
3. SWO is referenced to VSS2
.
4. Higher dc current is possible in the application, but only utilizing external bridge diodes. Refer to “AN956: Si3402-B-
POE-PD Controller Design Guide” for more information.
4
Rev. 1.1
Si3402-B
Table 3. Electrical Characteristics
Parameter
Description
Min
Typ
Max
Unit
1
Detection
2.7
14
—
—
—
37
11
22
42
Classification
UVLO turn-off for rising volt-
ages (switching regulator
turns ON)
VPORT
V
UVLO turn-on for falling volt-
ages (switching regulator
turns OFF)
30
—
32
36
—
Integrated Transient Surge
100
2
Clamp Voltage
Input Offset Current
VPORT < 10 V
VPORT = 57 V
Class 0
—
—
0
—
—
—
—
—
—
2
10
25
4
µA
µA
Diode Bridge Leakage
Class 1
9
12
20
30
3.1
—
680
3
3
IPORT Classification
mA
Class 2
17
26
—
—
470
1
Class 3
4
IPORT Operating Current
37 V < VPORT < 57 V
Inrush
mA
mA
mA
140
—
—
1.5
5
Current Limit
Operating
Hotswap FET On-Resistance
37 V < VPORT < 57 V
Power Loss (PLOSS) VPORT
Threshold
VPOS - (Greater of CT1 or
CT2), or VPOS - (Greater of
SP1 or SP2)
1
2
V
Switcher Frequency
—
—
—
350
50
—
75
kHz
%
V
Maximum Switcher Duty Cycle
6
—
100
Switcher Output Transient Voltage
Switching FET On-Resistance
Switching FET Peak Current
Notes:
0.3
—
0.5
—
1.3
2.4
A
1. Assumes use of internal diode bridge or external Schottky bridge.
2. Transient surge as defined in IEEE 802.3 is applied across CT1-CT2 or SP1-SP2.
3. The classification currents are guaranteed only when recommended RCLASS resistors are used, as specified in
Table 7.
4. IPORT includes full operating current of switching regulator controller.
5. The PD interface includes dual-level input current limit. At turn-on, before the HSO load capacitor is charged, the
current limit is set at the inrush level. After the capacitor has been charged within ~0.4 V of VNEG, the operating
current limit is engaged. This higher current limit remains active until the UVLO lower limit has been tripped or until the
hotswap switch is sufficiently current-limited to cause a foldback of the HSO voltage. For more information, see "3.2.5.
Dual Input Current Limit and Switcher Turn-On" on page 12.
6. For switcher output transient voltage control with isolated applications, please use a voltage snubber circuit. Refer to
“AN956: Si3402-B POE PD Controller Design Guide” for additional guidance on voltage snubber circuit design.
7. Applies to non-isolated applications only.
Rev. 1.1
5
Si3402-B
Table 3. Electrical Characteristics (Continued)
Description
Min
Typ
Max
Parameter
Unit
7
Regulated Feedback @ Pin FB
DC Avg.
1.30
1.35
1.40
V
0-5 mA and UVLO OFF
(Switching regulator ON)
VDD Accuracy
4.5
—
5.5
V
Thermal Shutdown
Thermal Shutdown Hysteresis
Notes:
Junction temperature
—
—
160
25
—
—
ºC
ºC
1. Assumes use of internal diode bridge or external Schottky bridge.
2. Transient surge as defined in IEEE 802.3 is applied across CT1-CT2 or SP1-SP2.
3. The classification currents are guaranteed only when recommended RCLASS resistors are used, as specified in
Table 7.
4. IPORT includes full operating current of switching regulator controller.
5. The PD interface includes dual-level input current limit. At turn-on, before the HSO load capacitor is charged, the
current limit is set at the inrush level. After the capacitor has been charged within ~0.4 V of VNEG, the operating
current limit is engaged. This higher current limit remains active until the UVLO lower limit has been tripped or until the
hotswap switch is sufficiently current-limited to cause a foldback of the HSO voltage. For more information, see "3.2.5.
Dual Input Current Limit and Switcher Turn-On" on page 12.
6. For switcher output transient voltage control with isolated applications, please use a voltage snubber circuit. Refer to
“AN956: Si3402-B POE PD Controller Design Guide” for additional guidance on voltage snubber circuit design.
7. Applies to non-isolated applications only.
Table 4. Total Power Dissipation
Description
Test Condition
Min
Typ
Max
Unit
—
1.2
—
W
Power Dissipation
VPORT = 50 V, V
= 5 V, 2 A
OUT
OUT
VPORT = 50 V, V
bridges bypassed
= 5 V, 2 A w/ diode
—
0.7
—
W
Power Dissipation*
*Note: It is recommended that the on-chip diode bridges be bypassed when input power requirements are >10 W or in
thermally-constrained applications. For more information, see “AN956: Si3402-B POE PD Controller Design Guide”.
Table 5. Package Thermal Characteristics
Parameter
Symbol
Test Condition
Typ
Unit
Still air; assumes a minimum of
nine thermal vias are connected
to a 2 in heat spreader plane
for the package “pad” node
(VNEG).
Thermal Resistance
(Junction to Ambient)
2
45.1
°C/W
JA
6
Rev. 1.1
Si3402-B
2. Typical Application Schematics*
*Note: These are simplified schematics. See “AN956: Si3402-B POE PD Controller Design Guide” for more information.
1
To
Ethernet
PHY
2
3
6
+
VOUT
-
FB
CT1
CT2
SP1
SP2
4
5
7
8
SWO
RDET
HSO
Si3402B
VDD
EROUT
VSS1
VSSA
VSS2
VNEG
VPOSS
SSFT
RCL
PLOSS
ISOSSFT
Figure 1. Schematic—Non-Isolated Buck Topology*
1
To
Ethernet
PHY
2
3
6
+
VOUT
-
CT1
CT2
SP1
4
5
7
8
SP2
SWO
EROUT
VDD
RDET
HSO
Si3402B
VSS1
VSSA
VSS2
VNEG
VPOSS
SSFT
RCL
PLOSS
ISOSSFT
Figure 2. Schematic—Isolated Flyback Topology
Rev. 1.1
7
Si3402-B
3. Functional Description
The Si3402 consists of two major functions: a hotswap controller/interface and a complete pulse-width-modulated
switching regulator (controller and power FET).
3.1. Overview
The hotswap interface of the Si3402 provides the complete front end of an IEEE 802.3-compliant PD. The Si3402
also includes two full diode bridges, a transient voltage surge suppressor, detection circuit, classification current
source, and dual-level hotswap current limiting switch. This high level of integration enables direct connection to
the RJ-45 connector, simplifies system design, and provides significant advantages for reliability and protection.
The Si3402 requires only four standard external components (detection resistor, optional classification resistor,
load capacitor, and input capacitor) to create a fully IEEE 802.3-compliant interface.
The Si3402 integrates a complete pulse-width modulated switching regulator that includes the controller and power
FET. The switching regulator utilizes a constant frequency pulse-width modulated controller optimized for all
possible load conditions in PoE applications. The regulator integrates a low on-resistance (Ron) switching power
MOSFET that minimizes power dissipation, increases overall regulator efficiency, and simplifies system design. An
integrated error amplifier, precision reference, and soft-start feature provide the flexibility of using a non-isolated
buck regulator topology or an isolated flyback regulator topology.
The Si3402 is designed to operate with both IEEE 802.3-compliant Power Sourcing Equipment (PSE) and pre-
standard (legacy) PSEs that do not adhere to the IEEE 802.3 specified inrush current limits. The Si3402 is
compatible with compliant and legacy PSEs because it uses two levels for the hotswap current limits. By setting the
initial inrush current limit to a low level, a PD based on the Si3402 minimizes the current drawn from either a
compliant or legacy PSE during startup. After powering up, the Si3402 automatically switches to a higher-level
current limit, thereby allowing the PD to consume up to 12.95 W (the max power allowed by the IEEE 802.3
specification).
Excessive power cycling or short circuit faults will engage the thermal overload protection to prevent the on-chip
power MOSFETs from exceeding their safe and reliable operating ranges. The switching regulator power MOSFET
has been designed and sized to withstand the high peak currents created when converting a high-voltage, low-
current supply into a low-voltage, high-current supply.
8
Rev. 1.1
Si3402-B
3.2. PD Hotswap Controller
The Si3402 hotswap controller changes its mode of operation based on the input voltage applied to the high-
voltage supply inputs (CT1, CT2, SP1, SP2), the IEEE 802.3-defined modes of operation, and internal controller
requirements. Table 6 defines the modes of operation for the hotswap interface.
Table 6. Hotswap Interface Modes
Input Voltage
Si3402 Mode
(|CT1-CT2| or |SP1-SP2|)
0 to 2.7 V
2.7 to 11 V
11 to 14 V
14 to 22 V
22 to 42 V
37 up to 57 V
Inactive
Detection signature
Transition region
Classification signature
Transition region
Switcher operating mode (hysteresis limit based
on rising input voltage)
57 down to 32 V
Switcher operating mode (hysteresis limit based
on falling input voltage)
Figure 3 provides a representation of the input lines, protection, and hotswap circuits on the Si3402.
______
PLOSS
VPOS
RDET
DETECTION
CONTROL
SWITCHER
STARTUP & BIAS
BIAS
VOLTAGES
POWER LOSS
DETECTOR
~2.7V
~11V
ON
CENTRAL BIAS
BANDGAP REF
DIODE BRIDGES
OFF
AND PROTECTION
HOTSWAP
CONTROL
CT2/SP2
CT1/SP1
CLASSIFICATION
CONTROL
ON
OFF
~37V (rising)
~32V (falling)
CURRENT
LIMIT
~14V
~22V
ON
HI/LO
OFF
VNEG
RCL
HSO
Figure 3. Input Lineside and Hotswap Block Diagram
Rev. 1.1
9
Si3402-B
3.2.1. Rectification Diode Bridges and Surge Suppressor
The IEEE 802.3 specification defines the input voltage at the RJ-45 connector of the PD with no reference to
polarity. In other words, the PD must be able to accept power of either polarity at each of its inputs. This
requirement necessitates the use of two sets of diode bridges, one for the CT1 and CT2 pins and one for the SP1
and SP2 pins to rectify the voltage. Furthermore, the standard requires that a PD withstand a high-voltage transient
surge as defined in the IEEE 802.3 specification. Typically, the diode bridge and the surge suppressor have been
implemented externally, adding cost and complexity to the PD system design.
The diode bridge* and the surge suppressor have been integrated into the Si3402, thus reducing system cost and
design complexity.
*Note: It is recommended that the on-chip diode bridges be bypassed when input power requirements are >10 W or in
thermally-constrained applications. For more information, see “AN956: Si3402-B POE PD Controller Design Guide”.
By integrating the diode bridges, the Si3402 gains access to the input side of the diode bridge. Monitoring the
voltage at the input of the diode bridges instead of the voltage across the load capacitor provides the earliest
indication of a power loss. This true early power loss indicator, PLOSS, provides the PD’s processor a bit of time to
save states and shut down gracefully before the load capacitor discharges below the minimum IEEE 802.3-
specified operating voltage of 36 V. Integration of the surge suppressor enables optimization of the clamping
voltage and guarantees protection of all connected circuitry.
As an added benefit, the transient surge suppressor, when tripped, actively disables the hotswap interface and
switching regulator, preventing downstream circuits from encountering the high-energy transients.
3.2.2. Detection
In order to identify a device as a valid PD, a PSE will apply a voltage in the range of 2.8 to 10 V on the cable and
look for a valid signature resistance. The Si3402 will react to voltages in this range by connecting the external
24.3 k detection resistor between VPOS and VNEG. This external resistor and internal low-leakage control
circuitry create the proper signature to alert the PSE that a valid PD has been detected and is ready to have power
applied. The internal hotswap switch is disabled during this time to prevent the switching regulator and attached
load circuitry from generating errors in the detection signature.
Since the Si3402 integrates the diode bridges, the IC can compensate for the voltage and resistance effects of the
diode bridges. The IEEE 802.3 specification requires that the PSE use a multi-point, V/I measurement technique
to remove the diode-induced dc offset from the signature resistance measurement. However, the specification
does not address the diode's nonlinear resistance and the error induced in the signature resistor measurement.
Since the diode's resistance appears in series with the signature resistor, the PD system must find some way of
compensating for this error. In systems where the diode bridges are external, compensation is difficult and suffers
from errors. Since the diode bridges are integrated in the Si3402, the IC can compensate for this error by offsetting
resistance across all operating conditions and thus meeting the IEEE 802.3 requirements.
10
Rev. 1.1
Si3402-B
3.2.3. Classification
Once the PSE has detected a valid PD, the PSE may classify the PD for one of five power levels or classes. A
class is based on the expected power consumption of the powered device. An external resistor sets the nominal
class current that can then be read by the PSE to determine the proper power requirements of the PD.
When the PSE presents a fixed voltage between 15.5 V and 20.5 V to the PD, the Si3402 asserts the class current
from VPOS through the RCL resistor. The resistor values associated with each class are shown in Table 7.
Table 7. Class Resistor Values
Class
Usage
Peak Power Levels
Nominal Class
Current
RCL Resistor (1%,
1/16 W)
0
Default
0.44 to 12.95 W
< 4 mA
> 681
(or open circuit)
1
2
3
Optional
Optional
Optional
0.44 to 3.84 W
3.84 to 6.49 W
6.49 to 12.95 W
10.5 mA
18.5 mA
28 mA
140
75.0
48.7
3.2.4. Under Voltage Lockout
The Si3402 incorporates an undervoltage lockout (UVLO) circuit to monitor the line voltage and determine when to
apply power to the integrated switching regulator. Before power is applied to the switching regulator, the hotswap
switch output (HSO) pin is high-impedance and typically follows VPOS as the input is ramped (due to the
discharged switcher supply capacitor). When the input voltage rises above the UVLO turn-off voltage (typicall
37 V), several things happen:
1. The Si3402 begins to turn on the internal hotswap power MOSFET (HSSW).
2. The switcher supply capacitor begins to charge up under the current limit control of the Si3402.
3. The HSO pin transitions from VPOS to VNEG.
The Si3402 includes hysteretic UVLO circuits to maintain power to the load until the input voltage falls below the
UVLO turn-on voltage (typically 32 V). Once the input voltage falls below that threshold, the HSSW is turned off
(note that the switching regulator also turns off). Figure 4 provides a visual depiction of the UVLO feature.
Regulator On
Regulator Off
UVLO OFF
UVLO OFF
UVLO ON
UVLO ON
PD Input Voltage
Typical thresholds: 32V
37V
Figure 4. UVLO Behavior and Threshold Voltages
Rev. 1.1
11
Si3402-B
3.2.5. Dual Input Current Limit and Switcher Turn-On
The Si3402 implements dual input current limits. While the HSSW is charging the switcher supply capacitor, the
Si3402 maintains a low current limit. The switching regulator is disabled until the voltage across the HSSW
becomes sufficiently low, indicating the switcher supply capacitor is almost completely charged. When this
threshold is reached, the switcher is activated, and the hotswap current limit is increased.
The Si3402 stays in the high-level input current limit mode until the input voltage drops below the UVLO turn-on
threshold or excessive power is dissipated in the hotswap switch.
An additional feature of the current limit circuitry is current limiting in the event of a fault condition. When the current
limit is switched to the higher level, 470 mA of current can be drawn by the PD. Should a fault cause more than this
current to be consumed, the HSSW goes into a temporary 10 mA current limit mode and turns off the switcher.
After 90 ms have elapsed, and if the switcher supply capacitor is recharged, the HSSW turns back on in the
470 mA limit mode, and enables the switcher.
3.2.6. Power Loss Indicator
A situation can occur in which power is lost at the input of the diode bridge and the hotswap controller does not
detect the fault due to the VPOS to VNEG capacitor maintaining the voltage. In such a situation, the PD can remain
operational for hundreds of microseconds despite the PSE having removed the line voltage. If it is recognized early
enough, the time from power loss to power failure can provide valuable time to gracefully shut down an application.
Due to integration of the diode bridges, the Si3402 is able to instantaneously detect the removal of the line voltage
and provide that early warning signal to the PD application. The PLOSS pin is an open drain output that pulls up to
VPOS when the voltage difference between VPOSS and CTx or SPx is smaller than 1.5 V. When VPOSS-CTx or
VPOSS-SPx voltage become >1.5 V, the output becomes high-impedance, allowing an external pull-down resistor
to change the logic state of PLOSS. The benefit of this indicator is that the powered device may include a
microcontroller that can quickly save its memory or operational state before draining the supply capacitors and
powering itself down. This feature can help improve overall manageability in applications, such as wireless access
points.
12
Rev. 1.1
Si3402-B
3.3. Isolated and Non-Isolated Application Topologies
Power over Ethernet (PoE) applications fall into two broad categories, isolated and non-isolated. Non-isolated
systems can be used when the powered device is self-contained and does not provide external conductors to the
user or another application. Non-isolated applications include wireless access points and security cameras. In
these applications, there is no explicit need for dc isolation between the switching regulator output and the hotswap
interface. An isolated system must be used when the powered device interfaces with other self-powered
equipment or has external conductors accessible to the user or other applications. For proper operation, the
regulated output supply of the switching regulator must not have a dc electrical path to the hotswap interface or
switching regulator primary side. Isolated applications include point-of-sale terminals where the user can touch the
grounded metal chassis.
The application determines the converter topology. An isolated application will require a flyback transformer-based
switching topology while a non-isolated application can use an inductor-based buck converter topology. In the
isolated case, dc isolation is achieved through a transformer in the forward path and a voltage reference plus opto-
isolator in the feedback path. The application circuit shown in Figure 2 is an example of such a topology. The non-
isolated application in Figure 1 makes use of a single inductor as the energy conversion element, and the feedback
signal is directly supplied into the internal error amplifier. As can be seen from the application circuits, the isolated
topology has an increased number of components, thus increasing the bill of materials (BOM) and system footprint.
To optimize cost and ease implementation, each application should be evaluated for its isolated or non-isolated
requirements.
Rev. 1.1
13
Si3402-B
3.4. Switching Regulator
Figure 5 gives a representation of the Switching Regulator.
EROUT
SWO
ERROR
AMPLIFIER
SWITCH
DRIVE
PULSE WIDTH
MODULATOR
FB
OSCILLATOR
SOFT
START
SWITCHER
VREF
STARTUP & BIAS
VDD
VSSA
VSS2
HSO
Figure 5. Switching Regulator Block Diagram
3.4.1. Switcher Startup
The switching regulator is disabled until the hotswap interface has both identified itself to the PSE and charged the
supply capacitor needed to filter the switching regulator's high-current transients. Once the supply capacitor is
charged, the hotswap controller engages the internal bias currents and supplies used by the switcher. Additionally,
the soft-start current begins to charge the internal soft-start capacitor.
Ramping this voltage slowly allows the switching regulator to bring up the regulated output voltage in a controlled
manner. Controlling the initial startup of the regulated voltage restrains power dissipation in the switching FET and
prevents overshoot and ringing in the output supply voltage and PD input current.
3.4.2. Switching Regulator Operation
The switching regulator of the Si3402 is a constant-frequency, pulse-width-modulated controller (PWM) integrated
with switching power FETs. The design is optimized for the output power range defined by the IEEE 802.3
specification.
Once the hotswap interface has ensured proper turn-on of the switching regulator controller, the switcher is fully
operational. An internal free-running oscillator and internal precision voltage reference are fed into the pulse-width
modulator. The output of the error amplifier (either internal for non-isolated applications or external for isolated
applications) is also routed into the PWM controller.
The PWM controls the switching FET drive circuitry. A significant advantage of integrating the switching power FET
onto the same monolithic IC as the switching regulator controller is the ability to precisely adjust the drive strength
and timing, resulting in high regulator efficiency. Furthermore, current-limiting circuitry protects the switching FET.
Thermal overload protection provides a secondary level of protection.
The flexibility of the Si3402's switching regulator allows the system designer to realize either the isolated or non-
isolated application circuitry using a single device. In operation, the integration of the switching FET allows tighter
control and more efficient operation than a general-purpose switching regulator coupled with a general-purpose
external FET.
3.4.3. Flyback Snubber
Large voltage transients can be generated by the inductive kick associated with the leakage inductance of the
primary side of the flyback transformer used in isolated applications. A snubber is necessary to limit these voltage
transients. Refer to “AN956: Si3402-B PoE PD Design Guide” for more information on the snubber.
14
Rev. 1.1
Si3402-B
3.5. Output Voltage and Thermal Considerations
The Si3402-B supports a wide range of output voltages for IEEE 802.3-compliant Class 0-3 designs. Because the
Si3402-B integrates the switching FET and HSSW, the case temperature of the Si3402-B will depend heavily on
the output power and the thermal relief provided in the PCB design. For a given output power, the integrated
HSSW will dissipate more power when configured for lower output voltages because the current passing through it
is higher.
The user should closely follow the hardware design guidelines provided in “AN956: Si3402-B PoE PD Controller
Design Guide” to ensure a robust PoE PD solution, particularly for low output voltage Class 3 designs.
Rev. 1.1
15
Si3402-B
4. Pin Descriptions
20
19
18
17
16
15
1
2
3
4
EROUT
SSFT*
14
13
12
11
CT1
VNEG
(PAD)
CT2
VDD
VPOSF
ISOSSFT*
SP1
5
6
7
8
9
10
Table 8. Si3402 Pin Descriptions (Top View)
Pin#
Name
Description
1
EROUT Error-amplifier output and PWM input; directly connected to opto-coupler in isolated application.
The non-isolated soft-start function is internal on the Si3402-B. Therefore, this pin is not internally con-
nected.
2
SSFT*
3
4
5
6
7
8
VDD
5 V supply rail for switcher; provides drive for opto-coupler.
ISOSSFT* The isolated soft-start function is internal on the Si3402-B. Therefore, this pin is not internally connected.
PLOSS Early power loss indicator; open drain output is pulled to VPOS when VPORT is applied.
RDET
HSO
RCL
Input pin for external precision detection resistor; also used for establishing absolute current reference.
Hotswap switch output; connects to VNEG through hotswap switch.
Input pin for external precision classification resistor; float if optional RCLASS is unused.
Rectified high-voltage supply, negative rail. Must be connected to thermal PAD node (VNEG) on package
bottom. This thermal pad must be connected to VNEG (pin #9) as well as a 2 in2 heat spreader plane using
a minimum of nine thermal vias.
9,
Pad
VNEG
10
11
12
13
14
SP2
SP1
High-voltage supply input from spare pair; polarity-insensitive.
High-voltage supply input from spare pair; polarity-insensitive.
VPOSF Rectified high-voltage supply, positive rail (force node)
CT2
CT1
High-voltage supply input from center tap of Ethernet transformer; polarity-insensitive.
High-voltage supply input from center tap of Ethernet transformer; polarity-insensitive.
Analog ground. In new designs, VSSA can be left floating for easier PCB layout, and VSS2 used as analog
ground. VSSA is internally connected to VSS2.
15
16
17
VSSA
VPOSS*
VSS1*
The positive rail sense node function is no longer implemented. Therefore, this pin is not internally con-
nected.
This former negative supply rail pin is no longer implemented. Therefore, this pin is not internally con-
nected.
18
19
20
SWO
VSS2
FB
Switching transistor output; drain of switching N-FET.
Negative supply rail for switcher; externally tied to HSO.
Regulated feedback input in non-isolated application.
Note: * Si3402-A legacy pin only, shown for compatibility and comparison purposes. Legacy components and connections for
this pin are harmless and can be either retained or deleted.
16
Rev. 1.1
Si3402-B
5. Package Outline
Figure 6 illustrates the package details for the Si3402. Table 9 lists the values for the dimensions shown in the
illustration.
Figure 6. 20-Lead Quad Flat No-Lead Package (QFN)
Table 9. Package Dimensions
Dimension
Min
0.80
0.00
0.25
Nom
0.85
Max
0.90
0.05
0.35
A
A1
b
0.02
0.30
D
5.00 BSC.
2.70
D2
e
2.60
2.80
0.80 BSC.
5.00 BSC.
2.70
E
E2
L
2.60
0.50
0.00
—
2.80
0.60
0.10
0.10
0.10
0.08
0.10
0.55
L1
aaa
bbb
ccc
ddd
—
—
—
—
—
—
—
—
Notes:
1. All dimensions shown are in millimeters (mm) unless otherwise noted.
2. Dimensioning and tolerancing per ANSI Y14.5M-1994.
3. This drawing conforms to the JEDEC Solid State Outline MO-220, Variation VHHB-1.
Rev. 1.1
17
Si3402-B
6. Recommended Land Pattern
Figure 7. Si3402 Recommended Land Pattern
Table 10. PCB Land Pattern Dimensions
Symbol
P1
Min
Nom
2.75
2.75
0.30
0.95
4.70
4.70
0.80
Max
2.80
2.80
0.35
1.00
2.70
2.70
0.25
0.90
P2
X1
Y1
C1
C2
E
Notes:
General
1. All dimensions shown are in millimeters (mm) unless otherwise noted.
2. Dimensioning and Tolerancing is per the ANSI Y14.5M-1994 specification.
3. This Land Pattern Design is based on the IPC-7351 guidelines.
Solder Mask Design
4. All metal pads are to be non-solder mask defined (NSMD). Clearance between the solder mask and the
metal pad is to be 60 µm minimum, all the way around the pad.
Stencil Design
5. A stainless steel, laser-cut and electro-polished stencil with trapezoidal walls should be used to assure
good solder paste release.
6. The stencil thickness should be 0.125 mm (5 mils).
7. The ratio of stencil aperture to land pad size should be 1:1 for all perimeter pins.
8. A 2x2 array of 1.2 mm square openings on 1.4 mm pitch should be used for the center ground pad.
Card Assembly
9. A No-Clean, Type-3 solder paste is recommended.
10. The recommended card reflow profile is per the JEDEC/IPC J-STD-020 specification for Small Body
Components.
18
Rev. 1.1
Si3402-B
7. Ordering Guide
1,2
Package
Temp Range
Part Number
Si3402-B-GM
20-pin QFN,
–40 to 85 °C
Pb-free; RoHS compliant
Notes:
1. “X” denotes product revision.
2. Add an “R” at the end of the part number to denote tape and reel option.
Rev. 1.1
19
Si3402-B
8. Device Marking Diagram
Figure 8. Device Marking Diagram
Table 11. Device Marking Table
Line #
Text Value
Description
Base part number. This is not the “Ordering Part Number” since it does
not contain a specific revision. Refer to "7. Ordering Guide" on page 19
for complete ordering information.
1
Si3402
B = Device Revision B
2
3
B-GM
G = Extended temperature range.
M = QFN package.
TTTTTT
Trace code (assigned by the assembly subcontractor).
Pin 1 identifier.
Circle = 20 mils Diameter
(Bottom-Left Justified)
4
YY
Assembly year.
Assembly week.
WW
20
Rev. 1.1
Si3402-B
DOCUMENT CHANGE LIST
Revision 0.4 to Revision 1.0
Updated Table 2 on page 4 to reflect improvements and clarifications for several parameters.
Updated Table 3 on page 5 to reflect detailed Si3402-B behaviors, while retaining system-level compatibility
with Si3402-A.
Updated Table 7, “Component Listing—Class 0 with 5 V Output,” on page 8 and Table 8, “Components—Class
1 with Isolated 5.0 V Output,” on page 9 to reflect component values that must be changed at the board level to
maintain Si3402–A compatibility when using Si3402-B.
Updated Table 8, “Si3402 Pin Descriptions (Top View),” on page 16 and related diagrams to indicate 4 pins that
are not internally connected on Si3402-B (SSFT, ISOSSFT, VPOSS, VSS1) vs. Si3402-A.
Revision 1.0 to Revision 1.1
Deleted Surge Immunity Ratings table. This data is now contained in the Qualification Summary and “AN956:
Si3402-B POE PD Controller Design Guide”.
Updated "2. Typical Application Schematics*" on page 7.
Added new section, "3.5. Output Voltage and Thermal Considerations" on page 15.
Deleted references to Class 4 operation.
Updated Figure 3, “Input Lineside and Hotswap Block Diagram,” on page 9
Added Figure 4, “UVLO Behavior and Threshold Voltages,” on page 11.
Updated Figure 5, “Switching Regulator Block Diagram,” on page 14 (formerly Figure 4).
Rev. 1.1
21
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intending to use the Silicon Labs products. Characterization data, available modules and peripherals, memory sizes and memory addresses refer to each specific device, and "Typical"
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