LM5041SDX/NOPB [TI]

Cascaded PWM Controller;
LM5041SDX/NOPB
型号: LM5041SDX/NOPB
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

Cascaded PWM Controller

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LM5041  
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SNVS248D AUGUST 2003REVISED MARCH 2013  
LM5041 Cascaded PWM Controller  
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1
FEATURES  
PACKAGES  
2
Internal Start-up Bias Regulator  
TSSOP-16  
Programmable Line Under-Voltage Lockout  
(UVLO) with Adjustable Hysteresis  
WSON-16 (5x5 mm) Thermally Enhanced  
DESCRIPTION  
Current Mode Control  
The LM5041 PWM controller contains all of the  
features necessary to implement either current-fed or  
voltage-fed push-pull or bridge power converters.  
These “Cascaded” topologies are well suited for  
multiple output and higher power applications. The  
LM5041’s four control outputs include: the buck stage  
controls (HD and LD) and the push-pull control  
outputs (PUSH and PULL). Push-pull outputs are  
driven at 50% nominal duty cycle at one half of the  
switching frequency of the buck stage and can be  
configured for either a specified overlap time (for  
current-fed applications) or a specified both-off time  
(for voltage-fed applications). Push-pull stage  
MOSFETs can be driven directly from the internal  
gate drivers while the buck stage requires an external  
driver such as the LM5102. The LM5041 includes a  
high-voltage start-up regulator that operates over a  
wide input range of 15V to 100V. The PWM controller  
is designed for high-speed capability including an  
oscillator frequency range up to 1 MHz and total  
propagation delays of less than 100ns. Additional  
features include: line Under-Voltage Lockout (UVLO),  
soft-start, an error amplifier, precision voltage  
reference, and thermal shutdown.  
Internal Error Amplifier with Reference  
Dual Mode Over-Current Protection  
Leading Edge Blanking  
Programmable Push-Pull Overlap or Dead  
Time  
Internal 1.5A Push-Pull Gate Drivers  
Programmable Soft-start  
Programmable Oscillator with Sync Capability  
Precision Reference  
Thermal Shutdown  
APPLICATIONS  
Telecommunication Power Converters  
Industrial Power Converters  
Multi-Output Power Converters  
+42V Automotive Systems  
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of  
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
2
All trademarks are the property of their respective owners.  
PRODUCTION DATA information is current as of publication date.  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
Copyright © 2003–2013, Texas Instruments Incorporated  
LM5041  
SNVS248D AUGUST 2003REVISED MARCH 2013  
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Typical Application Circuit  
VOUT  
33 - 76V  
VDD  
HB  
HO  
HS  
VCC  
VIN  
HI  
LI  
HD  
LD  
LO  
RT  
2
VSS  
LM5102  
LM5041  
RT1 RT2  
PUSH  
FEED  
BACK  
PULL  
FB  
Figure 1. Simplified Cascaded Push-Pull Power Converter  
Connection Diagram  
1
16  
VIN  
FB  
UVLO  
RT  
15  
14  
13  
12  
11  
10  
9
2
3
COMP  
TIME  
SS  
4
5
REF  
HD  
CS  
AGND  
PGND  
6
7
8
LD  
VCC  
PUSH  
PULL  
Figure 2. 16-Lead TSSOP, WSON  
Package Number PW, NHQ0016A  
2
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PIN DESCRIPTION  
PIN  
1
NAME  
VIN  
DESCRIPTION  
APPLICATION INFORMATION  
Source Input Voltage  
Input to start-up regulator. Input range 15V to 100V.  
2
FB  
Feedback Signal  
Inverting input for the internal error amplifier. The non-  
inverting input is connected to a 0.75V reference.  
3
4
COMP  
REF  
Output of the Internal Error Amplifier  
Precision 5 volt reference output  
There is an internal 5kresistor pull-up on this pin. The  
error amplifier provides an active sink.  
Maximum output current: 10mA. Locally decouple with a  
0.1µF capacitor. Reference stays low until the line UV and  
the VCC UV are satisfied.  
5
HD  
Main Buck PWM control output  
Sync Switch control output  
Buck switch PWM control output. The maximum duty cycle  
clamp for this output corresponds to an off time of typically  
240ns per cycle. The LM5101 or LM5102 Buck stage gate  
driver can be used to level shift and drive the Buck switch.  
6
7
LD  
Sync Switch control output. Inversion of HD output. The  
LM5101 or LM5102 lower drive can be used to drive the  
synchronous rectifier switch.  
VCC  
Output from the internal high voltage start-up  
regulator. Regulated to 9 volts.  
If an auxiliary winding raises the voltage on this pin above  
the regulation setpoint, the internal start-up regulator will  
shutdown, reducing the IC power dissipation.  
8
9
PUSH  
PULL  
Output of the push-pull drivers  
Output of the push-pull drivers  
Output of the push-pull gate driver. Output capability of  
1.5A peak .  
Output of the push-pull gate driver. Output capability of  
1.5A peak.  
10  
11  
12  
PGND  
AGND  
CS  
Power ground  
Connect directly to analog ground.  
Connect directly to power ground.  
Analog ground  
Current sense input  
Current sense input to the PWM comparator (CM control).  
There is a 50ns leading edge blanking on this pin. Using  
separate dedicated comparators, if CS exceeds 0.5V the  
outputs will go into cycle by cycle current limit. If CS  
exceeds 0.6V the outputs will be disabled and a soft-start  
commenced.  
13  
14  
SS  
Soft-start control  
An external capacitor and an internal 10uA current source,  
set the soft-start ramp. The controller will enter a low  
power state if the SS pin is below the shutdown threshold  
of 0.45V  
TIME  
Push-Pull overlap and dead time control  
An external resistor (RSET) sets the overlap time or dead  
time for the push-pull outputs. A resistor connected  
between TIME and GND produces overlap. A resistor  
connected between TIME and REF produces dead time.  
15  
16  
RT / SYNC  
UVLO  
Oscillator timing resistor pin and sync  
Line Under-Voltage Shutdown  
An external resistor sets the oscillator frequency. This pin  
will also accept an external oscillator.  
An external divider from the power converter source sets  
the shutdown levels. Threshold of operation equals 2.5V.  
Hysteresis is set by a switched internal current source  
(20µA).  
WSON  
DAP  
SUB  
Die substrate  
The exposed die attach pad on the WSON package should  
be connected to a PCB thermal pad at ground potential.  
For additional information on using Texas Instruments' No  
Pull Back WSON package, please refer to LLP Application  
Note AN-1187 SNOA401.  
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Block Diagram  
Figure 3. Simplified Block Diagram  
9V SERIES  
VCC  
VIN  
REGULATOR  
5V  
VREF  
REFERENCE  
VCC  
ENABLE  
UVLO  
UVLO  
+
-
LOGI  
C
2.5V  
UVLO  
HYSTERESIS  
(20mA)  
45mA  
CLK  
HD  
LD  
5V  
SLOPE COMP  
RAMP  
GENERATOR  
COMP  
FB  
Q
S
5k  
PWM  
0.75V  
100k  
+
-
+
-
R
Q
1.4V  
50k  
LOGIC  
SS  
PGND  
AGND  
CS  
+
-
0.5V  
2k  
+
-
0.6V  
CLK + LEB  
10mA  
SS  
SS  
TIME  
+
-
ENABLE  
VCC  
0.45V  
SHUTDOWN  
COMPARATOR  
PUSH  
DRIVE  
R
OSC  
CLK  
OVERLAP  
OR  
DEAD TIME  
CONTROL  
RT / SYNC  
OSCILLATOR  
DIVIDE BY 2  
VCC  
PULL  
DRIVE  
R
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam  
during storage or handling to prevent electrostatic damage to the MOS gates.  
4
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SNVS248D AUGUST 2003REVISED MARCH 2013  
Absolute Maximum Ratings(1)(2)  
VIN to GND  
100V  
VCC to GND  
16V  
All Other Inputs to GND  
Junction Temperature  
Storage Temperature Range  
ESD Rating  
-0.3 to 7V  
150°C  
-65°C to +150°C  
2 kV  
Lead temperature(3)  
Wave  
4 seconds  
10 seconds  
75 seconds  
260°C  
240°C  
219°C  
Infrared  
Vapor Phase  
(1) Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which  
operation of the device is intended to be functional. For verified specifications and test conditions, see the Electrical Characteristics.  
(2) If Military/Aerospace specified devices are required, please contact the Texas Instruments Sales Office/Distributors for availability and  
specifications.  
(3) For detailed information on soldering plastic TSSOP and WSON packages, refer to the Packaging Data Book available from Texas  
Instruments.  
Operating Ratings(1)  
VIN  
15 to 90V  
Junction Temperature  
-40°C to +125°C  
(1) Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which  
operation of the device is intended to be functional. For verified specifications and test conditions, see the Electrical Characteristics.  
Electrical Characteristics  
Specifications with standard typeface are for TJ = 25°C, and those with boldface type apply over full Operating Junction  
Temperature range. VIN = 48V, VCC = 10V, RT = 26.7k, RSET = 20k) unless otherwise stated.(1)  
Symbol  
Parameter  
Conditions  
Min  
Typ  
Max  
Units  
Startup Regulator  
VCC Reg  
I-VIN  
VCC Regulation  
open circuit  
See(2)  
8.7  
15  
9
9.3  
V
VCC Current Limit  
25  
mA  
µA  
Startup Regulator  
Leakage (external Vcc  
Supply)  
VIN = 100V  
145  
500  
Shutdown Current (Iin)  
UVLO = 0V, VCC = open  
350  
450  
µA  
V
VCC Supply  
VCC Under-voltage  
Lockout Voltage (positive  
VCC Reg -  
400mV  
VCC Reg - 275mV  
going Vcc  
)
VCC Under-voltage  
Hysteresis  
1.7  
2.1  
3
2.6  
4
V
Supply Current (ICC  
)
CL = 0  
mA  
Error Amplifier  
GBW Gain Bandwidth  
3
80  
0.75  
8
MHz  
dB  
DC Gain  
Input Voltage  
VFB = COMP  
0.735  
4
0.765  
V
COMP Sink Capability  
VFB = 1.5V, COMP= 1V  
mA  
(1) All limits are specified. All electrical characteristics having room temperature limits are tested during production with TA = TJ = 25°C. All  
hot and cold limits are verified by correlating the electrical characteristics to process and temperature variations and applying statistical  
process control.  
(2) Device thermal limitations may limit usable range.  
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Electrical Characteristics (continued)  
Specifications with standard typeface are for TJ = 25°C, and those with boldface type apply over full Operating Junction  
Temperature range. VIN = 48V, VCC = 10V, RT = 26.7k, RSET = 20k) unless otherwise stated.(1)  
Symbol  
Parameter  
Conditions  
Min  
4.85  
15  
Typ  
Max  
Units  
Reference Supply  
VREF  
Ref Voltage  
IREF = 0 mA  
5
5.15  
50  
V
Ref Voltage Regulation  
Ref Current Limit  
IREF = 0 to 10mA  
25  
20  
mV  
mA  
Current Limit  
ILIM Delay to Output  
CS Step from 0 to 0.6V  
Time to Onset of OUT  
Transition (90%)  
CL = 0  
40  
ns  
Cycle by Cycle Threshold  
Voltage  
0.45  
0.55  
0.5  
0.6  
50  
5
0.55  
0.65  
V
V
Cycle Skip Threshold  
Voltage  
Resets SS capacitor; auto  
restart  
Leading Edge Blanking  
Time  
ns  
mA  
CS Sink Current (clocked) CS = 0.3V  
2
Soft-Start  
Oscillator  
Soft-start Current Source  
Soft-start to COMP Offset  
Shutdown Threshold  
7
10  
0.55  
0.5  
13  
µA  
V
0.35  
0.25  
0.75  
0.75  
V
Frequency1 (RT =  
26.7K)  
TJ = 25°C  
180  
175  
200  
600  
3
220  
225  
kHz  
kHz  
V
Frequency2 (RT =  
7.87K)  
515  
685  
Sync threshold  
3.5  
PWM Comparator  
Delay to Output  
COMP set to 2V  
25  
ns  
CS stepped 0 to 0.4V, Time  
to onset of OUT transition  
low  
Max Duty Cycle  
Min Duty Cycle  
TS = Oscillator Period  
COMP = 0V  
(Ts-240ns)/Ts)  
%
%
0
COMP to PWM  
Comparator Gain  
0.32  
4.8  
1
COMP Open Circuit  
Voltage  
FB = 0V  
4.1  
0.6  
5.5  
1.4  
V
COMP Short Circuit  
Current  
FB = 0V, COMP = 0V  
mA  
Slope Compensation  
Slope Comp Amplitude  
Delta increase at PWM  
Comparator to CS  
110  
mV  
UVLO Shutdown  
Under-voltage Shutdown  
2.44  
16  
2.5  
20  
2.56  
24  
V
Under-voltage Shutdown  
Hysteresis Current  
Source  
µA  
Buck Stage Outputs  
Output High level  
5 (VREF  
0.5  
)
V
V
Output High Saturation  
IOUT = 10mA  
REF = VOUT  
1
6
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Electrical Characteristics (continued)  
Specifications with standard typeface are for TJ = 25°C, and those with boldface type apply over full Operating Junction  
Temperature range. VIN = 48V, VCC = 10V, RT = 26.7k, RSET = 20k) unless otherwise stated.(1)  
Symbol  
Parameter  
Output Low Saturation  
Rise Time  
Conditions  
IOUT = 10mA  
Min  
Typ  
0.5  
10  
Max  
1
Units  
V
CL = 100pF  
CL = 100pF  
ns  
Fall Time  
10  
ns  
Push-Pull Outputs  
Overlap Time  
RSET = 20kConnected to  
GND, 50% to 50%  
Transitions  
60  
65  
90  
95  
120  
125  
ns  
ns  
V
Dead Time  
RSET = 20kConnected to  
REF, 50% to 50%  
Transitions  
Output High Saturation  
IOUT = 50mA  
VCC - VOUT  
0.25  
0.5  
1
Output Low Saturation  
Rise Time  
IOUT = 100mA  
CL = 1nF  
0.5  
20  
20  
V
ns  
ns  
Fall Time  
CL = 1nF  
Thermal Shutdown  
TSD  
Thermal Shutdown Temp.  
165  
25  
°C  
°C  
Thermal Shutdown  
Hysteresis  
Thermal Resistance  
PW Package  
125  
32  
°C/W  
°C/W  
θJA Junction to Ambient  
NHQ0016A Package  
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Typical Performance Characteristics  
VCC and VIN  
VCC  
vs  
ICC  
vs  
VIN  
20  
15  
10  
5
10  
8
V
IN  
VIN = 15V  
6
V
CC  
4
2
0
0
0
5
10  
15  
20  
0
5
10  
15  
20  
25  
ICC (mA)  
V
IN  
(V)  
Figure 4.  
Figure 5.  
SS Pin Current  
Frequency  
vs  
vs  
Temp  
RT  
13  
12  
11  
10  
9
1000  
8
100  
7
-25  
25  
75  
125  
10000  
100000  
1000  
TEMPERATURE (oC)  
RT (W)  
Figure 6.  
Figure 7.  
Overlap Time  
Dead Time  
vs  
vs  
RSET  
RSET  
500  
400  
300  
200  
100  
0
500  
400  
300  
200  
100  
0
10  
30  
50  
70  
90  
110  
10  
30  
50  
70  
90  
110  
R
(kW)  
R
(kW)  
SET  
SET  
Figure 8.  
Figure 9.  
8
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Typical Performance Characteristics (continued)  
Overlap Time  
Dead Time  
vs  
Temp  
vs  
Temp  
120  
110  
130  
120  
110  
100  
100  
90  
R
= 20kW  
SET  
R
= 20kW  
SET  
80  
90  
80  
70  
70  
60  
-25  
75  
125  
-25  
75  
125  
25  
25  
TEMPERATURE (oC)  
TEMPERATURE (oC)  
Figure 10.  
Figure 11.  
Error Amplifier Gain Phase  
Figure 12.  
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DETAILED OPERATING DESCRIPTION  
The LM5041 PWM controller contains all of the features necessary to implement either current-fed or voltage-fed  
push-pull or bridge power converters. These “Cascaded” topologies are well suited for multiple output and higher  
power applications. The LM5041’s four control outputs include: the buck stage controls (HD and LD) and the  
push-pull control outputs (PUSH and PULL). Push-pull outputs are driven at 50% nominal duty cycle at one half  
of the switching frequency of the buck stage and can be configured for either a specified overlap time (for  
current-fed applications) or a specified both-off time (for voltage-fed applications). Push-pull stage MOSFETs can  
be driven directly from the internal gate drivers while the buck stage requires an external driver such as the  
LM5102. The LM5041 includes a high-voltage start-up regulator that operates over a wide input range of 15V to  
100V. The PWM controller is designed for high-speed capability including an oscillator frequency range up to 1  
MHz and total propagation delays of less than 100ns. Additional features include: line Under-Voltage Lockout  
(UVLO), soft-start, an error amplifier, precision voltage reference, and thermal shutdown.  
High Voltage Start-Up Regulator  
The LM5041 contains an internal high-voltage start-up regulator, thus the input pin (Vin) can be connected  
directly to the line voltage. The regulator output is internally current limited to 15mA. When power is applied, the  
regulator is enabled and sources current into an external capacitor connected to the Vcc pin. The recommended  
capacitance range for the Vcc regulator is 0.1uF to 100uF. When the voltage on the Vcc pin reaches the  
regulation point of 9V and the internal voltage reference (REF) reaches its regulation point of 5V, the controller  
outputs are enabled. The Buck stage outputs will remain enabled until Vcc falls below 7V or the line Under-  
Voltage Lockout detector indicates that Vin is out of range. The push-pull outputs continue switching until the  
REF pin voltage falls below approximately 3V. In typical applications, an auxiliary transformer winding is  
connected through a diode to the Vcc pin. This winding must raise the Vcc voltage above 9.3V to shut off the  
internal start-up regulator. Powering VCC from an auxiliary winding improves efficiency while reducing the  
controller's power dissipation. The recommended capacitance range for the Vref regulator output is 0.1uF to  
10uF.  
The external VCC capacitor must be sized such that the capacitor maintains a VCC voltage greater than 7V during  
the initial start-up. During a fault mode when the converter auxiliary winding is inactive, external current draw on  
the VCC line should be limited so the power dissipated in the start-up regulator does not exceed the maximum  
power dissipation of the controller.  
An external start-up or other bias rail can be used instead of the internal start-up regulator by connecting the VCC  
and the VIN pins together and feeding the external bias voltage into the two pins.  
Line Under-Voltage Detector  
The LM5041 contains a line Under-Voltage Lockout (UVLO) circuit. An external set-point resistor divider from VIN  
to ground sets the operational range of the converter. The divider must be designed such that the voltage at the  
UVLO pin will be greater than 2.5V when VIN is in the desired operating range. If the Under-Voltage threshold is  
not met, all functions of the controller are disabled and the controller will enter a low-power state with input  
current <300µA. ULVO hysteresis is accomplished with an internal 20µA current source that is switched on or off  
into the impedance of the set-point divider. When the UVLO threshold is exceeded, the current source is  
activated to instantly raise the voltage at the UVLO pin. When the UVLO pin falls below the 2.5V threshold, the  
current source is turned off causing the voltage at the UVLO pin to fall. The UVLO pin can also be used to  
implement a remote enable / disable function. By shorting the UVLO pin to ground, the converter can be  
disabled. The controller can also be disabled through the soft-start pin (SS). The controller will enter a low-power  
off state if the SS pin is forced below the 0.45V shutdown threshold.  
Buck Stage Control Outputs  
The LM5041 Buck switch maximum duty cycle clamp ensures that there will be sufficient off time each cycle to  
recharge the bootstrap capacitor used in the high side gate driver. The Buck switch is specified to be off, and the  
sync switch on, for at least 250ns per switching cycle. The Buck stage control outputs (LD and HD) are CMOS  
buffers with logic levels of 0 to 5V.  
During any fault state or Under-Voltage off state, the buck stage control outputs will default to HD low and LD  
high.  
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Push-Pull Outputs  
The push pull outputs operate continuously at a nominal 50% duty cycle. A distinguishing feature of the LM5041  
is the ability to accurately configure either dead time (both-off) or overlap time (both-on) on the complementary  
push-pull outputs. The overlap/dead time magnitude is controlled by a resistor connected to the TIME pin on the  
controller. The TIME pin holds one end of the resistor at 2.5V and the other end of the resistor should be  
connected to either REF for dead time control setting or to GND for overlap control. The polarity of the current in  
the TIME is detected by the LM5041 The magnitude of the overlap/dead time can be calculated as follows:  
Overlap Time (ns) = (3.66 x RSET) + 7  
Overlap Time in ns, RSET connected to GND, RSET in k  
Dead Time (ns) = (3.69 x RSET) + 21  
Dead Time in ns, RSET connected to REF, RSET in kΩ  
Recommended RSET programming range: 10kto 100kΩ  
Current-fed designs require a period of overlap to insure there is a continuous path for the buck inductor current.  
Voltage-fed designs require a period of dead time to insure there is no time when the push-pull transformer acts  
as a shorted turn to the low impedance sourcing node. The push-pull outputs alternate continuously under all  
conditions provided REF the voltage is greater than 3V.  
K1 * RSET  
PUSH  
DEADTIME  
K1 * RSET  
WAVEFORMS  
PULL  
K2 * RSET  
PUSH  
PULL  
OVERLAP  
WAVEFORMS  
K2 * RSET  
PWM Comparator  
The PWM comparator compares the slope compensated current ramp signal to the loop error voltage from the  
internal error amplifier (COMP pin). This comparator is optimized for speed in order to achieve minimum  
controllable duty cycles. The comparator polarity is such that 0V on the COMP pin will produce zero duty cycle in  
the buck stage.  
Error Amplifier  
An internal high gain wide-bandwidth error amplifier is provided within the LM5041. The amplifier’s non-inverting  
input is tied to a 0.75V reference. The inverting input is connected to the FB pin. In non-isolated applications the  
power converter output is connected to the FB pin via the voltage setting resistors. Loop compensation  
components are connected between the COMP and FB pins. For most isolated applications the error amplifier  
function is implemented on the secondary side of the converter and the internal error amp is not used. The  
internal error amplifier is configured as an open drain output and can be disabled by connecting the FB pin to  
ground. An internal 5kpull-up resistor between the 5V reference and COMP can be used as the pull-up for an  
opto-coupler in isolated applications.  
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Current Limit/Current Sense  
The LM5041 contains two levels of over-current protection. If the voltage at the CS pin exceeds 0.5V the present  
buck stage duty cycle is terminated (cycle by cycle current limit). If the voltage at the CS pin overshoots the 0.5V  
threshold and exceeds 0.6V, then the controller will terminate the present cycle and fully discharge the soft-start  
capacitor. A small RC filter located near the controller is recommended to filter current sense signals at the CS  
pin. An internal MOSFET discharges the external CS pin for an additional 50ns at the beginning of each cycle to  
reduce the leading edge spike that occurs when the buck stage MOSFET is turned on.  
The LM5041 current sense and PWM comparators are very fast, and may respond to short duration noise  
pulses. Layout considerations are critical for the current sense filter and sense resistor. The capacitor associated  
with the CS filter must be placed close to the device and connected directly to the pins of the controller (CS and  
GND). If a current sense transformer is used, both leads of the transformer secondary should be routed to the  
sense resistor, which should also be located close to the IC. A resistor may be used for current sensing instead  
of a transformer, located in the push-pull transistor sources, but a low inductance type of resistor is required.  
When designing with a sense resistor, all of the noise sensitive low power grounds should be connected together  
around the IC and a single connection should be made to the high current power ground (sense resistor ground  
point).  
The second level current sense threshold is intended to protect the power converter by initiating a low duty cycle  
hick-up mode when abnormally high currents are sensed. If the second level threshold is reached, the soft-start  
capacitor will be discharged and a start-up sequence will commence when the soft-start capacitor is determined  
to be fully discharged. The second level threshold will only be reached when a high dV/dt is present at the  
current sense pin. The current sense transient must be fast enough to reach the second level threshold before  
the first threshold detector turns off the buck stage driver. Very high current sense dV/dt can occur with a  
saturated power inductor or shorted load. Excessive filtering on the CS pin such as an extremely low value  
current sense resistor or an inductor that does not saturate with excessive loading, may prevent the second level  
threshold from being reached. If the second level threshold is never exceeded during an overload condition, the  
first level current sense will continue cycle by cycle limiting and the output characteristic of the converter will be  
that of a current source. However, a sustained overload current level can cause excessive temperatures in the  
power train especially the output rectifiers.  
Oscillator and Sync Capability  
The LM5041 oscillator is set by a single external resistor connected between the RT pin and GND. To set a  
desired oscillator frequency (F), the necessary RT resistor can be calculated from:  
(1/F) - 235 x 10-9  
RT =  
W
182 x 10-12  
(1)  
The buck stage will switch at the oscillator frequency and each push-pull output will switch at half the oscillator  
frequency in a push-pull configuration. The LM5041 can also be synchronized to an external clock. The external  
clock must have a higher frequency than the free running frequency set by the RT resistor. The clock signal  
should be capacitively coupled into the RT pin with a 100pF capacitor. A peak voltage level greater than 3V is  
required for detection of the sync pulse. The sync pulse width should be set in the 15 to 150ns range by the  
external components. The RT resistor is always required, whether the oscillator is free running or externally  
synchronized. The voltage at the RT pin is internally regulated to 2V. The RT resistor should be located very  
close to the device and connected directly to the pins of the IC (RT and GND).  
Slope Compensation  
The PWM comparator compares the current sense signal to the voltage at the COMP pin. The output stage of  
the internal error amplifier generally drives the COMP pin. At duty cycles greater than 50 percent, current mode  
control circuits are subject to sub-harmonic oscillation. By adding an additional fixed ramp signal (slope  
compensation) to the current sense ramp, oscillations can be avoided. The LM5041 integrates this slope  
compensation by buffering the internal oscillator ramp and summing a current ramp generated by the oscillator  
internally with the current sense signal. Additional slope compensation may be provided by increasing the source  
impedance of the current sense signal.  
12  
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SNVS248D AUGUST 2003REVISED MARCH 2013  
Soft-start and Shutdown  
The soft-start feature allows the power converter to gradually reach the initial steady state operating point,  
thereby reducing start-up stresses and surges. At power on, a 10uA current is sourced out of the soft-start pin  
(SS) to charge an external capacitor. The capacitor voltage will ramp up slowly and will limit the maximum duty  
cycle of the buck stage. In the event of a fault as indicated by VCC Under-voltage, line Under-voltage or second  
level current limit, the output drivers are disabled and the soft-start capacitor is discharged to ground. When the  
fault condition is no longer present, a soft-start sequence will begin again and buck stage duty cycle will  
gradually increase as the soft-start capacitor is charged. The SS pin also serves as an enable input. The  
controller will enter a low power state if the SS pin is forced below the 0.45V threshold.  
Thermal Protection  
Internal Thermal Shutdown circuitry is provided to protect the integrated circuit in the event that the maximum  
junction temperature is exceeded. When activated, typically at 165 degrees Celsius, the controller is forced into a  
low-power standby state, disabling the output drivers and the bias regulator. This feature is provided to prevent  
catastrophic failures from accidental device overheating.  
Typical Application  
VOUT  
T1  
L1  
33 - 76V  
VDD  
HB  
HO  
VDD  
HB  
HO  
HS  
VCC  
VIN  
HI  
LI  
+
+
HI  
LI  
HD  
LD  
T1  
HS  
LO  
LO  
LM5100  
LM5102  
RT1  
LM5041  
VSS  
RT2  
PUSH  
PULL  
COMP  
FEED  
BACK  
Figure 13. Simplified Cascaded Half-Bridge  
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SNVS248D AUGUST 2003REVISED MARCH 2013  
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Application Circuit: Input 35-80V, Output 2.5V, 50A  
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LM5041  
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SNVS248D AUGUST 2003REVISED MARCH 2013  
REVISION HISTORY  
Changes from Revision C (March 2013) to Revision D  
Page  
Changed layout of National Data Sheet to TI format .......................................................................................................... 13  
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PACKAGE OPTION ADDENDUM  
www.ti.com  
1-Nov-2013  
PACKAGING INFORMATION  
Orderable Device  
LM5041MTC/NOPB  
LM5041MTCX  
Status Package Type Package Pins Package  
Eco Plan  
Lead/Ball Finish  
MSL Peak Temp  
Op Temp (°C)  
-40 to 125  
Device Marking  
Samples  
Drawing  
Qty  
(1)  
(2)  
(6)  
(3)  
(4/5)  
ACTIVE  
TSSOP  
TSSOP  
TSSOP  
PW  
16  
16  
16  
92  
Green (RoHS  
& no Sb/Br)  
CU SN  
Call TI  
CU SN  
Level-1-260C-UNLIM  
LM5041  
MTC  
NRND  
PW  
PW  
2500  
2500  
TBD  
Call TI  
-40 to 125  
LM5041  
MTC  
LM5041MTCX/NOPB  
ACTIVE  
Green (RoHS  
& no Sb/Br)  
Level-1-260C-UNLIM  
-40 to 125  
LM5041  
MTC  
LM5041SD  
NRND  
WSON  
WSON  
NHQ  
NHQ  
16  
16  
1000  
1000  
TBD  
Call TI  
CU SN  
Call TI  
-40 to 125  
-40 to 125  
5041SD  
5041SD  
LM5041SD/NOPB  
ACTIVE  
Green (RoHS  
& no Sb/Br)  
Level-1-260C-UNLIM  
LM5041SDX/NOPB  
ACTIVE  
WSON  
NHQ  
16  
4500  
Green (RoHS  
& no Sb/Br)  
CU SN  
Level-1-260C-UNLIM  
-40 to 125  
5041SD  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability  
information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that  
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between  
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight  
in homogeneous material)  
(3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.  
(4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.  
(5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation  
of the previous line and the two combined represent the entire Device Marking for that device.  
Addendum-Page 1  
PACKAGE OPTION ADDENDUM  
www.ti.com  
1-Nov-2013  
(6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish  
value exceeds the maximum column width.  
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information  
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and  
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.  
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.  
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.  
Addendum-Page 2  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
11-Oct-2013  
TAPE AND REEL INFORMATION  
*All dimensions are nominal  
Device  
Package Package Pins  
Type Drawing  
SPQ  
Reel  
Reel  
A0  
B0  
K0  
P1  
W
Pin1  
Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant  
(mm) W1 (mm)  
LM5041MTCX  
LM5041MTCX/NOPB  
LM5041SD  
TSSOP  
TSSOP  
WSON  
WSON  
WSON  
PW  
PW  
16  
16  
16  
16  
16  
2500  
2500  
1000  
1000  
4500  
330.0  
330.0  
178.0  
178.0  
330.0  
12.4  
12.4  
12.4  
12.4  
12.4  
6.95  
6.95  
5.3  
8.3  
8.3  
5.3  
5.3  
5.3  
1.6  
1.6  
1.3  
1.3  
1.3  
8.0  
8.0  
8.0  
8.0  
8.0  
12.0  
12.0  
12.0  
12.0  
12.0  
Q1  
Q1  
Q1  
Q1  
Q1  
NHQ  
NHQ  
NHQ  
LM5041SD/NOPB  
LM5041SDX/NOPB  
5.3  
5.3  
Pack Materials-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
11-Oct-2013  
*All dimensions are nominal  
Device  
Package Type Package Drawing Pins  
SPQ  
Length (mm) Width (mm) Height (mm)  
LM5041MTCX  
LM5041MTCX/NOPB  
LM5041SD  
TSSOP  
TSSOP  
WSON  
WSON  
WSON  
PW  
PW  
16  
16  
16  
16  
16  
2500  
2500  
1000  
1000  
4500  
367.0  
367.0  
210.0  
210.0  
367.0  
367.0  
367.0  
185.0  
185.0  
367.0  
35.0  
35.0  
35.0  
35.0  
35.0  
NHQ  
NHQ  
NHQ  
LM5041SD/NOPB  
LM5041SDX/NOPB  
Pack Materials-Page 2  
MECHANICAL DATA  
NHQ0016A  
SDA16A (Rev A)  
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