SM72441MT [TI]

Programmable Maximum Power Point Tracking Controller for Photovoltaic Solar Panels; 可编程最大功率点跟踪控制器,用于光伏太阳能电池板
SM72441MT
型号: SM72441MT
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

Programmable Maximum Power Point Tracking Controller for Photovoltaic Solar Panels
可编程最大功率点跟踪控制器,用于光伏太阳能电池板

电池 控制器
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中文:  中文翻译
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SM72441  
SM72441 Programmable Maximum Power Point Tracking Controller for  
Photovoltaic Solar Panels  
Literature Number: SNOSB64F  
November 20, 2011  
SM72441  
Programmable Maximum Power Point Tracking Controller  
for Photovoltaic Solar Panels  
General Description  
Features  
The SM72441 is a programmable MPPT controller capable of  
controlling four PWM gate drive signals for a 4-switch buck-  
boost converter. Along with SM72295 (Photovoltaic Full  
Bridge Driver) it creates a solution for an MPPT configured  
DC-DC converter with efficiencies up to 98.5%. Integrated in-  
to the chip is an 8-channel, 12 bit A/D converter used to sense  
input and output voltage and current, as well as board con-  
figuration. Externally programmable values include maximum  
output voltage and current as well as different settings on slew  
rate, and soft-start.  
Renewable Energy Grade  
Programmable maximum power point tracking  
Photovoltaic solar panel voltage and current diagnostic  
Single inductor four switch buck-boost converter control  
VOUT Overvoltage protection  
Over-current protection  
Package  
TSSOP-28  
Block Diagram  
30134202  
FIGURE 1. Block Diagram  
© 2011 Texas Instruments Incorporated  
301342  
www.ti.com  
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2
 
Connection Diagram  
30134203  
Top View  
TSSOP-28  
Ordering Information  
Order Number  
Description  
NSC Package Drawing  
Supplied As  
Package Top Mark  
SM72441MTX  
TSSOP-28  
TSSOP-28  
TSSOP-28  
MTC28  
2500 Units in Tape and  
Reel  
S72441  
SM72441MTE  
SM72441MT  
MTC28  
MTC28  
250 Units in Tape and  
Reel  
S72441  
S72441  
48 Units in rail  
3
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Pin Descriptions  
Pin  
1
Name Description  
RST Active low signal. External reset input signal to the digital circuit.  
NC1 No Connect. This pin should be grounded.  
2
3
VDDD Digital supply voltage. This pin should be connected to a 5V supply, and bypassed to VSSD with a 0.1uF monolithic  
ceramic capacitor.  
4
5
VSSD Digital ground. The ground return for the digital supply and signals.  
NC2 No Connect. This pin should be pulled up to the 5V supply using 10k resistor.  
NC3 No Connect. This pin should be grounded using a 10k resistor.  
NC4 No Connect. This pin should be grounded using a 10k resistor.  
NC5 No Connect. This pin should be pulled up to 5V supply using 10k resistor.  
NC6 No Connect. This pin should be pulled up to 5V supply using 10k resistor.  
NC7 No Connect. This pin should be grounded.  
6
7
8
9
10  
11  
12  
LED LED pin outputs a pulse during normal operation.  
VDDA Analog supply voltage. This voltage is also used as the reference voltage. This pin should be connected to a 5V supply,  
and bypassed to VSSA with a 1uF and 0.1uF monolithic ceramic capacitor.  
13  
14  
VSSA Analog ground. The ground return for the analog supply and signals.  
A0  
A/D Input Channel 0. Connect a resistor divider to 5V supply to set the maximum output voltage. Please refer to  
application section for more information on setting the resistor value.  
15  
16  
AVIN A/D Input to sense input voltage.  
A2  
A/D Input Channel 2. Connect a resistor divider to 5V supply to set MPPT update rate. Please refer to application  
section for more information on setting the resistor value.  
17  
18  
AVOUT A/D Input to sense the output voltage.  
A4  
A/D Input Channel 4. Connect a resistor divider to 5V supply to set the maximum output current. Please refer to  
application section for more information on setting the resistor value.  
19  
20  
AIIN A/D Input to sense input current.  
A6  
A/D Input Channel 6. Connect a resistor divider to 5V supply to set the maximum output voltage slew rate. Please  
refer to application section for more information on setting the resistor value.  
21  
22  
23  
24  
25  
26  
27  
28  
AIOUT A/D Input to sense the output current.  
NC8 No Connect. This pin should be grounded using a 10k resistor.  
NC9 No Connect. This pin should be connected with 150k pull-up resistor to 5V supply.  
LIB  
HIB  
HIA  
LIA  
Low side boost PWM output.  
High side boost PWM output.  
High side buck PWM output.  
Low side buck PWM output.  
OVP Overvoltage Protection Pin. Active Low. SM72441 will reset once voltage on this pin drops below its threshold voltage.  
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4
Absolute Maximum Ratings (Note 1)  
If Military/Aerospace specified devices are required,  
please contact the Texas Instruments Sales Office/  
Distributors for availability and specifications.  
Recommended Operating  
Conditions  
Operating Temperature  
-40°C to 105°C  
VA Supply Voltage  
VD Supply Voltage  
Digital Input Voltage  
Analog Input Voltage  
Junction Temperature  
+4.75V to +5.25V  
+4.75V to VA  
0 to VA  
Analog Supply Voltage VA  
(VDDA -VSSA)  
Analog Supply Voltage VD  
(VDDD -VSSD)  
-0.3 to 6.0V  
-0.3 to VA +0.3V  
max 6.0V  
-0.3 to VA +0.3V  
0 to VA  
Voltage on Any Pin to GND  
-40°C to 125°C  
Input Current at Any Pin (Note 3)  
Package Input Current (Note 3)  
Storage Temperature Range  
ESD Rating (Note 2)  
±10 mA  
±20 mA  
-65°C to +150°C  
Human Body Model  
2 kV  
Specifications in standard typeface are for TJ = 25°C, and those in boldface type apply over the full operating junction temperature  
range.(Note 3)  
Symbol  
Parameter  
Conditions  
Min  
Typ  
Max  
Units  
ANALOG INPUT CHARACTERISTICS  
AVin, AIin  
0 to VA  
Input Range  
AVout, AIout  
-
-
V
IDCL  
DC Leakage Current  
-
-
-
-
±1  
-
µA  
pF  
pF  
Track Mode  
Hold Mode  
33  
3
CINA  
Input Capacitance(Note 4)  
-
DC Voltage Measurement  
Accuracy  
VERR  
0.1  
%
DIGITAL INPUT CHARACTERISTICS  
VIL  
VIH  
Input Low Voltage  
Input High Voltage  
-
-
-
0.8  
V
V
2.8  
-
Digital Input Capacitance(Note  
4)  
CIND  
-
-
2
4
pF  
µA  
IIN  
Input Current  
±0.01  
±1  
DIGITAL OUTPUT CHARACTERISTICS  
VOH  
VOL  
ISOURCE = 200 µA VA = VD = 5V  
VD-0.5  
Output High Voltage  
Output Low Voltage  
-
-
-
V
V
ISINK = 200 µA to 1.0 mA VA = VD = 5V  
-
0.4  
Hi-Impedance Output Leakage  
Current  
IOZH , IOZL  
COUT  
VA = VD = 5V  
±1  
4
µA  
pF  
Hi-Impedance Output  
Capacitance (Note 4)  
2
5
POWER SUPPLY CHARACTERISTICS (CL = 10 pF)  
Analog and Digital Supply  
VA ,VD  
4.75  
5.25  
V
VA VD  
Voltages  
IA + ID  
PC  
VA = VD = 4.75V to 5.25V  
VA = VD = 4.75V to 5.25V  
Total Supply Current  
Power Consumption  
7
10  
50  
15  
78  
mA  
mW  
PWM OUTPUT CHARACTERISTICS  
fPWM  
PWM switching frequency  
Dead time  
210  
38  
kHz  
ns  
tDEAD  
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the component may occur. Operating Ratings are conditions under which operation  
of the device is guaranteed. Operating Ratings indicate conditions for which the device is intended to be functional, but does not guarantee specific performance  
limits. For guaranteed performance limits and associated test conditions, see the Electrical Characteristics tables.  
Note 2: The human body model is a 100 pF capacitor discharged through a 1.5 kresistor into each pin.  
Note 3: Min and Max limits are 100% production tested at 25°C. Limits over the operating temperature range are guaranteed through correlation using Statistical  
Quality Control (SQC) methods. Limits are used to calculate National’s Average Outgoing Quality Level (AOQL).  
Note 4: Not tested. Guaranteed by design.  
5
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photovoltaic module. MPPT performance is very fast. Con-  
vergence to the maximum power point of the module typically  
occurs within 0.01s. This enables the controller to maintain  
optimum performance under fast-changing irradiance condi-  
tions.  
Operation Description  
OVERVIEW  
The SM72441 is a programmable MPPT controller capable of  
outputting four PWM gate drive signals for a 4-switch buck-  
boost converter. The typical application circuit is shown in  
Figure 2.  
Transitions between buck, boost, and buck-boost modes are  
smoothed, and advanced digital PWM dithering techniques  
are employed to increase effective PWM resolution. Output  
voltage and current limiting functionality are integrated into  
the digital control logic. The controller is capable of handling  
both shorted and no-load conditions and will recover smoothly  
from both.  
The SM72441 uses an advanced digital controller to generate  
its PWM signals. A maximum power point tracking (MPPT)  
algorithm monitors the input current and voltage and controls  
the PWM duty cycle to maximize energy harvested from the  
30134204  
FIGURE 3. High Level State Diagram for Startup  
STARTUP  
SM72441 has a soft start feature that will ramp its output volt-  
age for a fixed time of 250ms. MPPT mode will be entered  
during soft start if the load current exceeded the minimum  
current threshold. Otherwise, buck-boost operation is entered  
after soft-start is finished where the ratio between input and  
output voltage is 1:1. Refer to Figure 3 for a high level state  
diagram of startup. The current threshold to transition be-  
tween MPPT to standby (buck-boost) mode and vice versa  
can be set by feeding the output of current sensing amplifier  
(Figure 2) to the AIIN and AIOUT pin. For an appropriate volt-  
age level, refer to AIIN and AIOUT section of this datasheet.  
30134205  
FIGURE 4. Start-Up Waveforms of Controlled Output  
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6
 
MAXIMUM OUTPUT VOLTAGE  
Current limit is triggered when AIOUT (pin 21) voltage is equal  
to A4 (pin 18).  
Maximum output voltage on the SM72441 is set by resistor  
divider ratio on pin A0. (Please refer to Figure 2 Typical Ap-  
plication Circuit).  
AVIN PIN  
AVIN pin is an A/D input to sense the input voltage of  
SM72441. A resistor divider can be used to scale the max  
voltage to about 4V, which is 80% of the full scale of the A/D  
input.  
CONFIGURABLE SETTINGS  
Where RT1 and RB1 are the resistor divider on the ADC pin  
A0 and RFB1 and RFB2 are the output voltage feedback re-  
sistors. A typical value for RFB2 is about 2 kΩ.  
The voltage on A0 sets the max output voltage; whereas the  
voltage on A2 enables MPPT update rate and limits the max  
boost ratio when output current is below the standby thresh-  
old. Output current limit is set by the voltage on A4 and output  
voltage slew rate limit is set on A6. In order to set a slew rate  
limit of 125V/sec, the ratio of the two resistors in A6 should  
be 9:1.  
CURRENT LIMIT SETTING  
Maximum output current can be set by changing the resistor  
divider on A4 (pin 18). (Refer to Figure 2 ). Overcurrent at the  
output is detected when the voltage on AIOUT (pin 21) equals  
to the voltage on A4 (pin 18). The voltage on A4 can be set  
by a resistor divider connected to 5V whereas a current sense  
amplifier output can be used to set the voltage on AIOUT.  
The low current condition is detected if the voltage on AIIN is  
less than 0.488V (rising) and 0.293 (falling) + ΔI or if the volt-  
age on AIOUT is less than 0.488 V (rising) and 0.293 (falling)  
+ ΔI. If low current is detected, the converter operates in  
standby mode and limit the maximum duty cycle to either a 1  
(buck-boost), 1.15 (boost) or 1.25 (boost) conversion ratio  
(programmable). In this case no MPPT will be performed.  
AIIN AND AIOUT PIN  
These two pins are used to set current threshold from standby  
(buck-boost mode) to MPPT mode and from MPPT mode into  
standby mode.  
The actual value of current will depend on the gain of the cur-  
rent sensing amplifier circuitry that feeds the AIIN and AIOUT  
pins.  
In order to transition from standby to MPPT mode, the follow-  
ing conditions have to be satisfied:  
1) AIIN and AIOUT voltage > 0.488V  
2) Iout < Iout_max  
For more complete information on the various settings based  
on the voltage level of A2, please refer to Table 1 below. Vfs  
denotes the full scale voltage of the ADC which is equal to  
VDDA where VDDA is a reference voltage to analog ground.  
On the other hand, in order to transition from MPPT to standby  
mode, the following condition have to be satisfied:  
A typical value for top configuration resistors (RT1 to RT4)  
should be 20 kΩ.  
1) AIIN and AIOUT voltage < 0.293V  
2) Iout < Iout_max  
TABLE 1. List of configurable modes on ADC Channel 2  
ADC Channel 2  
MPPT Update Time  
Slew Rate  
Detection  
Low Current  
Detection  
Initial Boost Ratio  
Delta I  
0 < VADC2 < Vfs/16  
1.2 ms  
38 ms  
77 ms  
38 ms  
38 ms  
38 ms  
38 ms  
38 ms  
38 ms  
38 ms  
77 ms  
77 ms  
77 ms  
77 ms  
77 ms  
77 ms  
Disabled  
Disabled  
Disabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Disabled  
Disabled  
Disabled  
Disabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
Enabled  
N/A  
N/A  
N/A  
N/A  
1Vfs/16 < VADC2 <2Vfs/16  
2Vfs/16 < VADC2 <3Vfs/16  
3Vfs/16 < VADC2 <4Vfs/16  
4Vfs/16 < VADC2 <5Vfs/16  
5Vfs/16 < VADC2 <6Vfs/16  
6Vfs/16 < VADC2 <7Vfs/16  
7Vfs/16 < VADC2 <8Vfs/16  
8Vfs/16 < VADC2 <9Vfs/16  
9Vfs/16 < VADC2 <10Vfs/16  
10Vfs/16 < VADC2 <11Vfs/16  
11Vfs/16 < VADC2 <12Vfs/16  
12Vfs/16 < VADC2 <13Vfs/16  
13Vfs/16 < VADC2 <14Vfs/16  
14Vfs/16 < VADC2 <15Vfs/16  
15Vfs/16 < VADC2 <16Vfs/16  
N/A  
N/A  
N/A  
N/A  
1.15  
1.15  
1.15  
1.25  
1.25  
1.25  
1.15  
1.15  
1.15  
1.25  
1.25  
1.25  
60 (0.3 A)  
90 (0.45 A)  
120(0.6 A)  
60  
90  
120  
60  
90  
120  
60  
90  
120  
7
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RESET PIN  
puts is 0V to VA. Going beyond this range will cause the ESD  
diodes to conduct and result in erratic operation.  
When the reset pin is pulled low, the chip will cease its normal  
operation and turn-off all of its PWM outputs. Below is an os-  
cilloscope capture of a forced reset condition.  
The capacitor C1 in Figure 6 has a typical value of 3 pF and  
is mainly the package pin capacitance. Resistor R1 is the on  
resistance of the multiplexer and track / hold switch; it is typ-  
ically 500. Capacitor C2 is the ADC sampling capacitor; itis  
typically 30 pF. The ADC will deliver best performance when  
driven by a low-impedance source (less than 100). This is  
especially important when sampling dynamic signals. Also  
important when sampling dynamic signals is a band-pass or  
low-pass filter which reduces harmonic and noise in the input.  
These filters are often referred to as anti-aliasing filters.  
30134208  
FIGURE 5. Reset Operational Behavior  
30134209  
As seen in Figure 5, the initial value for output voltage and  
load current are 28V and 1A respectively. After the reset pin  
is grounded, both the output voltage and load current de-  
creases immediately. MOSFET switching on the buck-boost  
converter also stops immediately. VLOB indicates the low side  
boost output from the SM72295.  
FIGURE 6. Equivalent Input Circuit  
DIGITAL INPUTS and OUTPUTS  
The digital input signals have an operating range of 0V to  
VA, where VA = VDDA - VSSA. They are not prone to latch-  
up and may be asserted before the digital supply VD, where  
VD = VDDD - VSSD, without any risk. The digital output sig-  
nals operating range is controlled by VD. The output high  
voltage is VD – 0.5V (min) while the output low voltage is 0.4V  
(max).  
ANALOG INPUT  
An equivalent circuit for one of the ADC input channels is  
shown in Figure 6. Diode D1 and D2 provide ESD protection  
for the analog inputs. The operating range for the analog in-  
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8
 
 
Physical Dimensions inches (millimeters) unless otherwise noted  
NS Package Drawing MTC28  
9
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