TPS92560DGQ/NOPB [TI]

适用于 MR16 和 AR111 应用的简易 LED 驱动器 | DGQ | 10 | -40 to 125;
TPS92560DGQ/NOPB
型号: TPS92560DGQ/NOPB
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

适用于 MR16 和 AR111 应用的简易 LED 驱动器 | DGQ | 10 | -40 to 125

驱动 光电二极管 接口集成电路 显示驱动器 驱动程序和接口
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TPS92560  
www.ti.com  
SNVS900A DECEMBER 2012REVISED JANUARY 2013  
SIMPLE LED DRIVER FOR MR16 AND AR111 APPLICATIONS  
Check for Samples: TPS92560  
1
FEATURES  
APPLICATIONS  
Controlled peak input current to prevent over-  
stressing of the electronic transformer  
MR16/AR111 LED lamps  
Lighting system using electronic transformer  
Allows either step-up or step-up/down  
operation  
General lighting systems that require a boost /  
SEPIC LED driver  
Compatible to generic electronic transformers  
DESCRIPTION  
Compatible to magnetic transformers and DC  
power supplies  
The TPS92560 is a simple LED driver designed to  
drive high power LEDs by drawing constant current  
from the power source. The device is ideal for MR16  
and AR111 applications which need good  
compatibility to DC and AC voltages and electronic  
transformers. The hysteretic control scheme does not  
need control loop compensation while providing the  
benefits of fast transient response and high power  
factor. The patent pending feedback control method  
allows the output power to be determined by the  
number of LED used without component change. The  
TPS92560 supports both boost and SEPIC  
configurations for the use of different LED modules.  
Integrated active low-side input rectifiers  
Compact and simple circuit  
>85% efficiency (12VDC input)  
Power factor > 0.9 (full load with AC input)  
Hysteretic control scheme  
Output Over-Voltage Protection  
Over-temperature Shutdown  
10-pin mini SOIC package with exposed pad  
TYPICAL APPLICATION  
L1  
D3  
LED  
CIN  
RADJ1  
D1  
D2  
R1  
TPS92560  
COUT  
Q1  
GATE  
AC1  
PGND  
AC2  
RADJ2 CADJ  
Power  
Source  
SRC  
VCC  
SEN  
GND  
CVCC  
VP  
CVP  
ADJ  
RSEN  
Typical application circuit of the TPS92560 using boost configuration  
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of  
Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
PRODUCTION DATA information is current as of publication date.  
Copyright © 2012–2013, Texas Instruments Incorporated  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
TPS92560  
SNVS900A DECEMBER 2012REVISED JANUARY 2013  
www.ti.com  
TYPICAL APPLICATION (Continue)  
L1  
D3  
C1  
LED  
RADJ1  
COUT  
CIN  
R1  
D1  
D2  
TPS92560  
Q1  
L2  
GATE  
SRC  
VCC  
SEN  
GND  
AC1  
PGND  
AC2  
RADJ2 CADJ  
Power  
Source  
CVCC  
VP  
CVP  
ADJ  
RSEN  
D4  
Typical Application Circuit of the TPS92560 using SEPIC configuration  
2
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TPS92560  
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SNVS900A DECEMBER 2012REVISED JANUARY 2013  
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam  
during storage or handling to prevent electrostatic damage to the MOS gates.  
BLOCK DIAGRAM  
TPS92560  
VP  
VCC  
LDO  
VCC  
AC1  
AC2  
TSD  
GATE  
DRIVER  
GATE  
SRC  
TJ=165°C  
UVLO  
VCC < 4.98V  
Main Switch  
and Rectifier  
Control  
SEN  
VCC  
DRV  
VCC  
DRV  
Logic  
GND  
ADJ  
OVP  
0.384V  
PGND  
SVA-30207403  
ORDERING INFORMATION  
ORDER NUMBER  
TPS92560DGQ  
TPS92560DGQR  
PACKAGE TYPE  
NSC PACKAGE DRAWING  
SUPPLIED AS  
1000 Units on Tape and Reel  
4500 Units on Tape and Reel  
10L MINI SOIC EXP PAD  
MUC10A  
Copyright © 2012–2013, Texas Instruments Incorporated  
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TPS92560  
SNVS900A DECEMBER 2012REVISED JANUARY 2013  
www.ti.com  
10-pin mini SOIC Package  
(TOP VIEW)  
GATE  
AC1  
SRC  
VCC  
SEN  
PGND  
AC2  
VP  
GND  
ADJ  
Package Number MUC10A  
SVA-30207405  
TERMINAL FUNCTIONS  
PIN  
DESCRIPTION  
NO. NAME  
APPLICATION INFORMATION  
1
2
3
GATE  
SRC  
VCC  
Gate driver output pin  
Gate driver return  
Connect to the Gate terminal of the low-side N-channel Power FET  
Connect to the Source terminal of the low-side N-channel Power FET  
Connect 0.47μF decoupling cap from this pin to SRC pin  
VCC regulator output  
Kelvin-sense current sensing input. Should connect to the current sensing  
resistor, RSEN  
4
SEN  
Current sense pin  
.
5
6
GND  
ADJ  
Analog ground  
Reference point for current sensing.  
LED current adjust pin  
Connect to resistor divider from LED top voltage rail to set LED current  
Connect it to the LED top voltage rail (for boost) or Connect it through a diode  
from LED top voltage rail (for SEPIC)  
7
VP  
Power supply of the IC  
8
9
AC2  
Power return terminal  
Power ground  
Connect to AC or DC input terminal  
Connect to system ground plane  
PGND  
AC1  
10  
Power return terminal  
Connect to AC or DC input terminal  
Connect to system ground plane for heat dissipation  
PowerPAD Thermal DAP  
ABSOLUTE MAXIMUM RATINGS(1)  
If Military/Aerospace specified devices are required, please contact the Texas Instruments Sales Office/ Distributors for  
availability and specifications.  
VALUE  
–0.3 to 5  
–1 to 45  
UNIT  
SRC, SEN, ADJ  
V
V
AC1, AC2  
VP  
–0.3 to 45  
–0.3 to 12  
1.5  
V
VCC  
V
ESD Rating Human Body Model(2)  
kV  
°C  
°C  
Storage Temperature  
–65 to +150  
–40 to +125  
TJ  
Junction Temperature  
(1) Absolute Maximum Ratings are limits which damage to the device may occur. Operating ratings are conditions under which operation of  
the device is intended to be functional. For specified specifications and test conditions, see the electrical characteristics.  
(2) The human body model is a 100 pF capacitor discharged through a 1.5 kΩ resistor into each pin.  
4
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TPS92560  
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SNVS900A DECEMBER 2012REVISED JANUARY 2013  
RECOMMENDED OPERATING CONDITIONS  
over operating free-air temperature range (unless otherwise noted)  
MIN  
6.5  
NOM  
MAX  
42  
UNIT  
V
VP  
TJ  
Supply voltage range  
Junction temperature range  
–40  
125  
°C  
(1)  
(1)  
θJA  
θJC  
Thermal resistance, Junction to Ambient, 0 LFPM Air Flow  
Thermal resistance, Junction to Case  
48  
10  
°C/W  
°C/W  
(1) θJA and θJC measurements are performed on JEDEC boards in accordance with JESD 51-5 and JESD 51-7  
ELECTRICAL CHARACTERISTICS  
Specification with standard type are for TA=TJ= 25°C only; limits in boldface type apply over the full Operating Junction  
Temperature (TJ) range. Minimum and Maximum are specified through test, design or statistical correlation. Typical values  
represent the most likely parametric norm at TJ= 25°C, and are provided for reference purposes only. Unless otherwise stated  
the following conditions apply: VVP = 12V  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNIT  
SUPPLY  
IIN  
VIN Operating current  
6.5 V < VVP < 42 V  
0.7  
1.4  
1.95  
mA  
VCC REGULATOR  
I
CC 10mA, CVCC =0.47µF  
7.82  
8.45  
9.08  
6.18  
12V < VVP < 42V  
VCC  
VCC Regulated Voltage(1)  
V
ICC = 10mA, CVCC =0.47µF VVP = 6.5V  
ICC = 0mA, CVCC =0.47µF VVP = 2V  
VCC = 0V 6.5V < VVP < 42V  
5.22  
1.96  
21  
5.8  
2.0  
ICC-LIM  
VCC Current Limit  
30  
39  
5.76  
5.33  
640  
mA  
V
VCC-UVLO-UPTH  
VCC-UVLO-LOTH  
VCC-UVLO-HYS  
VCC UVLO Upper Threshold  
VCC UVLO Lower Threshold  
VCC UVLO Hysteresis  
5.0  
5.38  
4.98  
400  
4.63  
190  
V
mV  
MOSFET GATE DRIVER  
w.r.t. SRC  
VGATE-HIGH Gate Driver Output High  
Sinking 100mA from GATE  
Force VCC = 8.5V  
7.61  
100  
8.1  
8.5  
V
w.r.t. SRC  
Sourcing 100mA to GATE  
VGATE-LOW  
Gate Driver Output Low  
180  
290  
mV  
tRISE  
VGATE Rise Time  
CGATE = 1nF across GATE and SRC  
CGATE = 1nF across GATE and SRC  
CGATE = 1nF across GATE and SRC  
CGATE = 1nF across GATE and SRC  
22  
14  
68  
84  
ns  
ns  
ns  
ns  
tFALL  
VGATE Fall Time  
tRISE-PG-DELAY  
tFALL-PG-DELAY  
VGATE Low to High Propagation Delay  
VGATE High to Low Propagation Delay  
CURRENT SOURCE AT ADJ PIN  
IADJ-STARTUP  
IADJ-ELEC-XFR  
IADJ-MAG-XFR  
Output Current of ADJ pin at Startup  
VADJ = 0V  
16  
8
20  
11.5  
9.5  
24  
15  
12  
µA  
µA  
µA  
Output Current of ADJ pin for Electronic  
Transformers  
An Electronic Transformer is Detected  
Output Current of ADJ pin for Inductive An Magnetic Transformer is Detected  
Transformers  
7
CURRENT SENSE COMPARATOR  
VSEN-UPPER-TH VSEN Upper Threshold Over VADJ  
VSEN-LOWER-TH  
VSEN-VADJ, VADJ=0.2V, VGATE at falling  
edge  
8.9  
14.9  
20.9  
–8.8  
mV  
mV  
VSEN-VADJ, VADJ=0.2V VGATE at rising  
edge  
VSEN Lower Threshold Over VADJ  
–20.6 –14.9  
VSEN-HYS  
VSEN Hysteresis  
(VSEN-UPPER-TH - VSEN-LOWER-TH  
)
22.5  
–3.5  
29.8  
0.02  
37.5  
3.5  
mV  
mV  
VSEN-OFFSET  
VSEN Offset w.r.t. VADJ  
(VSEN-UPPER-TH + VSEN-LOWER-TH)/2  
ACTIVE low-side input rectifiers  
RACn-ON In resistance of AC1 and AC2 to GND  
IACn = 200mA  
300  
570  
mΩ  
(1) VCC provides self bias for the internal gate drive and control circuits. Device thermal limitations limit external loading.  
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SNVS900A DECEMBER 2012REVISED JANUARY 2013  
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ELECTRICAL CHARACTERISTICS (continued)  
Specification with standard type are for TA=TJ= 25°C only; limits in boldface type apply over the full Operating Junction  
Temperature (TJ) range. Minimum and Maximum are specified through test, design or statistical correlation. Typical values  
represent the most likely parametric norm at TJ= 25°C, and are provided for reference purposes only. Unless otherwise stated  
the following conditions apply: VVP = 12V  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNIT  
Turn ON Voltage Threshold of AC1 and  
AC2  
VACn-ON-TH  
VACn-OFF-TH  
VACn Decreasing  
36  
52  
67  
mV  
Turn OFF Voltage Threshold of AC1  
and AC2  
VACn Increasing  
77  
90  
104  
mV  
VACn-TH-HYS  
IACn-OFF  
Hysteresis Voltage of AC1 and AC2  
Off Current of AC1 and AC2  
VACn-OFF-TH - VACn-ON-TH  
VACn = 45V  
39  
21  
mV  
µA  
32  
OUTPUT OVER-VOLTAGE-PROTECTION (OVP)  
Output Over-Voltage-Detection Upper  
VADJ-OVP-UPTH  
Threshold  
VADJ Increasing, VGATE at falling edge  
VADJ Decreasing, VGATE at rising edge  
VADJ-OVP-UPTH - VADJ-OVP-LOTH  
0.353 0.384 0.415  
0.312 0.339 0.366  
V
V
Output Over-Voltage-Detection Lower  
VADJ-OVP-LOTH  
Threshold  
Output Over-Voltage-Detection  
VADJ-OVP-HYS  
Hysteresis  
25  
46  
67  
mV  
THERMAL SHUTDOWN  
TSD  
Thermal Shutdown Temperature  
TJ Rising  
TJ Falling  
165  
30  
°C  
°C  
Thermal Shutdown Temperature  
Hysteresis  
TSD-HYS  
6
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SNVS900A DECEMBER 2012REVISED JANUARY 2013  
TYPICAL CHARACTERISTICS  
All curves taken for the boost circuit are with 500mA nominal input current and 6 serial LEDs. All curves taken for the SEPIC  
circuit are with 500mA nominal input current and 3 serial LEDs.TA = –40°C to 125°C, unless otherwise specified.  
Operation Current vs. Temperature  
VCC vs. Temperature (ICC = 0mA)  
1.6  
1.5  
1.4  
1.3  
1.2  
1.1  
1
8.45  
8.4  
VVP=42V  
VVP=42V  
8.35  
8.3  
VVP=12V  
VVP=6.5V  
VVP=12V  
8.25  
8.2  
8.15  
-40  
-20  
0
20  
40  
60  
80  
100 120 140  
-40  
-20  
0
20  
40  
60  
80  
100 120 140  
C001  
C002  
Ambient Temperature, TA (°C)  
Ambient Temperature, TA (°C)  
Figure 1.  
Figure 2.  
VCC UVLO Rising Threshold vs. Temperature  
VVP=12V, GATE='Hi'  
VCC UVLO Falling Threshold vs. Temperature  
VVP=12V, GATE='Low'  
5.42  
5.4  
5.02  
5
5.38  
5.36  
5.34  
5.32  
5.3  
4.98  
4.96  
4.94  
4.92  
-40  
-20  
0
20  
40  
60  
80  
100 120 140  
-40  
-20  
0
20  
40  
60  
80  
100 120 140  
C003  
C004  
Ambient Temperature, TA (°C)  
Ambient Temperature, TA (°C)  
Figure 3.  
Figure 4.  
ACn Turn OFF Threshold vs. Temperature  
ACn Turn ON Threshold vs. Temperature  
140  
120  
100  
80  
80  
70  
60  
50  
40  
30  
60  
40  
-40  
-20  
0
20  
40  
60  
80  
100 120 140  
-40  
-20  
0
20  
40  
60  
80  
100 120 140  
C005  
C006  
Temperature, TA (°C)  
Ambient Temperature, TA (°C)  
Figure 5.  
Figure 6.  
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TYPICAL CHARACTERISTICS (continued)  
All curves taken for the boost circuit are with 500mA nominal input current and 6 serial LEDs. All curves taken for the SEPIC  
circuit are with 500mA nominal input current and 3 serial LEDs.TA = –40°C to 125°C, unless otherwise specified.  
Output Current (BOOST) vs. Temperature  
Output Current (SEPIC) vs. Temperature  
0.7  
0.6  
0.5  
0.4  
0.3  
0.2  
0.1  
0
0.9  
0.8  
0.7  
0.6  
0.5  
0.4  
0.3  
0.2  
0.1  
0
VIN=12V  
VIN=12V  
-40  
-40  
-40  
-20  
0
20  
40  
60  
80  
100 120 140  
-40  
-40  
-40  
-20  
0
20  
40  
60  
80  
100 120 140  
C007  
C008  
Ambient Temperature, TA (°C)  
Ambient Temperature, TA (°C)  
Figure 7.  
Figure 8.  
Output Power (BOOST) vs. Temperature  
Output Power (SEPIC) vs. Temperature  
12  
10  
8
10  
8
6
VIN=12V  
VIN=12V  
6
4
4
2
2
0
0
-20  
0
20  
40  
60  
80  
100 120 140  
-20  
0
20  
40  
60  
80  
100 120 140  
C009  
C010  
Ambient Temperature, TA (°C)  
Ambient Temperature, TA (°C)  
Figure 9.  
Figure 10.  
Efficiency (BOOST) vs. Temperature  
Efficiency (SEPIC) vs. Temperature  
100  
90  
80  
70  
60  
50  
100  
90  
80  
70  
60  
50  
VIN=18V  
VIN=15V  
VIN=18V  
VIN=15V  
VIN=12V  
VIN=12V  
VIN=9V  
VIN=6V  
VIN=9V  
VIN=6V  
-20  
0
20  
40  
60  
80  
100 120 140  
-20  
0
20  
40  
60  
80  
100 120 140  
C011  
C012  
Ambient Temperature, TA (°C)  
Ambient Temperature, TA (°C)  
Figure 11.  
Figure 12.  
8
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OVERVIEW  
The TPS92560 is a simple hysteretic control switching LED driver for MR16 or AR111 lighting applications. The  
device accepts DC voltage, AC voltage and electronic transformer as an input power source. The compact  
application circuit can fit into a generic case of MR16 lamps easily. The hysteretic inductor current control  
scheme requires no small signal control loop compensation and maintains constant average input current to  
secure high compatibility to different kinds of input power source. The TPS92560 can be configured to either a  
step-up or step-up/down LED driver for the use of different number of LEDs. The patent pending current control  
mechanism allows the use of a single set of component and PCB layout for serving different output power  
requirements by changing the number of LEDs. The integrating of the active low-side input rectifiers reduces the  
power loss for voltage rectification and saves two external diodes of a generic bridge rectifier to aim for a simple  
end application circuit. When the driver is used with an AC voltage source or electronic transformer, the current  
regulation level increases accordingly to maintain an output current close to the level that when it is used with a  
DC voltage source. With the output over-voltage protection and over-temperature shutdown functions, the  
TPS92560 is specifically suitable for the applications that are space limited and need wide acceptance to  
different power sources.  
VCC REGULATOR  
The VCC pin is the output of the internal linear regulator for providing an 8.45V typical supply voltage to the  
MOSFET driver and internal circuits. The output current of the VCC pin is limited to 30mA typical. A low ESR  
ceramic capacitor of 0.47μF or higher capacitance should be connected across the VCC and SRC pins to supply  
transient current to the MOSFET driver.  
MOSFET DRIVER  
The GATE pin is the output of the gate driver which referenced to the SRC pin. The gate driver is powered  
directly by the VCC regulator which the maximum gate driving current is limited to 30mA typical. To prevent  
hitting the VCC current limit, it is suggested to use a low gate charge MOSFET when high switching frequency is  
needed.  
THE ADJ PIN  
The voltage on the ADJ pin determines the reference voltage for the input current regulation. Typically, the ADJ  
pin voltage is divided from the output voltage of the circuit by a voltage divider, thus the average input current is  
adjusted with respect to the number of LEDs used. The voltage of the ADJ pin determines the input current  
following the expression:  
VVP  
RSEN  
RADJ2  
RADJ1 + RADJ2  
x
IIN(nom)  
=
(1)  
Output Over-Voltage-Protection  
In the TPS92560, a function of output Over-Voltage Protection (OVP) is provided to prevent damaging of the  
circuit due to an open circuit of the LED. The OVP function is implemented to the ADJ pin. When the voltage of  
the ADJ pin exceeds 0.384V typical, the OVP circuit disables the MOSFET driver and turns off the main switch to  
allow the output capacitor to discharge. As the voltage of the ADJ pin decreases to below 0.353V typical, the  
MOSFET driver is enabled and the TPS92560 returns to normal operation. The triggering threshold of the output  
voltage is determined by the value of the resistors RADJ1 and RADJ2, which can be calculated using the following  
equation:  
RADJ2  
RADJ1 + RADJ2  
VVP  
x
≤ 0.384V  
(2)  
When defining the OVP threshold voltage, it is necessary to certain that the OVP threshold voltage does not  
exceed the rated voltage of the output rectifier and capacitor to avoid damaging of the circuit.  
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THE AC1 AND AC2 PINS  
The TPS92560 provides two internal active rectifiers for input voltage rectification. Each internal rectifier connects  
across the ACn pin to GND. These internal active rectifiers function as the low-side diode rectifiers of a generic  
bridge rectifier. The integrating of the active rectifiers helps in saving two external diodes of a bridge rectifier  
along with an improvement of power efficiency. For high power applications, for instance, 12W output power,  
external diode rectifiers can be added across the ACn pin to GND to reduce heat dissipation on the TPS92560.  
DETECTION OF POWER SOURCE  
VIN (From elect. transformer)  
12V × 2  
Time  
0
Switching period  
Dead time  
of the elect. transformer  
1/50Hz or 1/60Hz  
Figure 13. The inherent dead time of the output voltage of an electronic transformer  
Both the voltages of a generic AC source (50/60Hz) and an electronic transformer carry certain amount of dead  
time inherently, as shown in Figure 13. The existing of the dead time leads to a drop of the RMS input power to  
the driver circuit. In order to compensate the drop of the RMS input power, the ADJ pin sources current to the  
resistor, RADJ2 to increase the reference voltage for the current regulation loop and in turn increase the RMS  
input power accordingly when an AC voltage source or electronic transformer is detected. The output current of  
the ADJ pin for an AC input voltage and electronic transformer are 9.5μA and 11.5μA typical respectively.  
Practically the amount of the power for compensating the dead time of the input power source differs case to  
case depending on the characteristics of the power source, the value of the RADJ1 and RADJ2 might need a fine  
adjustment in accordance to the characteristics of the power source. The additional output power for  
compensating the dead time of the power sources (ΔPLED) are calculated using the following equations:  
For 50/60Hz AC power source:  
RADJ2 ´ 9.5 mA  
DP  
= V ´  
´ h  
LED-50/60 Hz  
IN  
RSEN  
(3)  
(4)  
For electronic transformer:  
RADJ2 ´11.5 mA  
DP  
= V ´  
´ h  
LED-ELECT-XFR  
IN  
RSEN  
CURRENT REGULATION  
In the TPS92560, the input current regulation is attained by limiting the peak and valley of the inductor current.  
Practically the inductor current sensing is facilitated by detecting the voltage on the resistor, RSEN. Because the  
current flows through the RSEN is a sum total of the currents of the main switch and LEDs, the voltage drop on  
the RSEN reflects the current of the inductor that is identical to the input current to the LED driver circuit.  
Figure 14 shows the waveform of the inductor current ripple with the peak and valley values controlled.  
10  
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IL  
tON  
tOFF  
Switch off  
IL(peak)  
VSEN-UPPER-TH  
RSEN  
Time  
VSEN-LOWER-TH  
RSEN  
Switch on  
IL(valley)  
tFALL-PG-DELAY tRISE-PG-DELAY  
SVA-30207404  
Figure 14. Inductor Current Ripple in Steady State  
The voltage of the ADJ pin is determined by the forward voltage of the LED and divided from the VVP by a  
resistor divider. The equation for calculating the VADJ as shown in the following expression:  
RADJ2  
VADJ = VVP  
´
RADJ1 + RADJ2  
(5)  
In steady state, the voltage drop on the RADJ1 is identical to the forward voltage of the LED (VLED) and the voltage  
across the RADJ2 is identical to the voltage across the RSEN. The LED current, ILED is then calculated following the  
equations:  
In steady state:  
VLED = VRADJ1  
VSEN = VRADJ2  
VSEN  
(6)  
(7)  
IIN(nom)  
=
RSEN  
(8)  
(9)  
Since  
PLED = PIN x η  
where η is the conversion efficiency  
Thus,  
VLED x ILED = VIN x IIN(nom) x η  
(10)  
Put the expressions (2) to (4) into (5):  
IADJ2 x RADJ2  
ILED = VIN  
x
x η  
IADJ1 x RADJ1 x RSEN  
(11)  
Due to the high input impedance of the ADJ pin, the current flows into the ADJ pin can be neglected and thus  
IRADJ1 equals IRADJ2. The LED current is then calculated following the expressions below:  
RADJ2  
x η  
ILED = VIN  
x
RADJ1 x RSEN  
(12)  
Practically, the conversion efficiency of a boost circuit is almost a constant around 85%. Being assumed that the  
efficiency term in the ILED expression is a constant, the LED current depends solely on the magnitude of the input  
voltage, VIN. Without changing a component, the output power of the typical application circuits of the TPS92560  
is adjustable by using different number of LEDs.  
The output power is calculated by following the expression:  
RADJ2  
PLED = VLED x VIN  
x
x η  
RADJ1 x RSEN  
(13)  
11  
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SWITCHING FREQUENCY (Boost Configuration)  
In the following sections, the equations and calculations are limited to the boost configuration only (i.e. the LED  
forward voltage higher than the input voltage), unless otherwise specified. The application information for the  
SEPIC and other circuit topologies are available in separate application notes and reference designs. In the  
boost configuration, including the propagation delay of the control circuit, the ON and OFF times of the main  
switch are calculated following the expressions:  
VSEN-UPPER-TH x L  
tON  
=
+ tFALL-PG-DELAY x 2  
RSEN x [VIN - VD - IIN(nom) x (RL + RDS(ON) +RSEN + RAC-FET)]  
(14)  
VSEN-LOWER-TH x L  
tOFF  
=
+ tRISE-PG-DELAY x 2  
RSEN x [VLED - VIN - 2VD - IIN(nom) x (RL +RSEN + RAC-FET)]  
(15)  
In the above equations, the VD is the forward voltage of D3, RL is the DC resistance of L1, RDS(ON) is the ON  
resistance of Q1 and RAC-FET is the turn ON resistance of the internal active rectifier with respect to the typical  
application circuit diagram.  
Practically the resistance of the RL, RDS(on) and RAC-FET is in the order if serveral tenth of mΩ, by assuming a 0.5V  
diode forward voltage and the sum total of the RL, RDS(ON) and RAC-FET is close to 1Ω, the on and off times of Q1  
can be approximated using the following equations:  
14.9mV x L  
tON  
+ 84ns x 2  
RSEN x [VIN – 0.5V - IIN(nom) x (1 + RSEN)]  
(16)  
14.9mV x L  
tOFF  
+ 68ns x 2  
RSEN x [VLED - VIN - 1V - IIN(nom) x (1 + RSEN)]  
(17)  
With the switching on and OF times determined, the switching frequency can be calculated using the following  
equation:  
1
fSW  
=
t
ON + tOFF  
(18)  
Because of the using of hysteretic control scheme, the switching frequency of the TPS92560 in steady state is  
dependent on the input voltage, output voltage and inductance of the inductor. Generally a 1 MHz to 1.5 MHz  
switching frequency is suggested for applications using an electronic transformer as the power source.  
INDUCTOR SELECTION (Boost Configuration)  
Because of the using of the hysteretic control scheme, the switching frequency of the TPS92560 in a boost  
configuration can be adjusted in accordance to the value of the inductor being used. Derived from the equations  
(12) and (13), the value of the inductor can be determined base on the desired switching frequence by using the  
following equation:  
1
304ns ×RSEN  
fSW  
L =  
1
1
+
× 29.8mV  
V
IN 0.5V IIN(nom) ×(1+ RSEN  
)
VLED VIN 1V IIN(nom) ×(1+ RSEN )  
(19)  
When selecting the inductor, it is essential to ensure the peak inductor current does not exceed the the factory  
suggested saturation current of the inductor. The values of the peak and valley inductor current are calculated  
using the following equations:  
Peak inductor current:  
[VIN - VD - IIN(nom) x (RL + RDS(ON) +RSEN + RAC-FET)] x tON  
IL(peak)  
=
+ IIN(nom)  
2L  
(20)  
Valley inductor current:  
12  
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[VLED - VIN - 2VD - IIN(nom) x (RL +RSEN + RAC-FET)] x tOFF  
IL(valley) = IIN(nom)  
-
2L  
(21)  
Assume the total resistance of the RL, RDS(on) and RAC-FET is 1Ω and the diode drop, VD equal to 1V, the peak  
and valley currents of the inductor can be approximated using the following equations:  
[VIN – 0.5V - IIN(nom) x (1 + RSEN)] x tON  
IL(peak)  
+ IIN(nom)  
2L  
(22)  
(23)  
[VLED - VIN - 1V - IIN(nom) x (1 + RSEN)] x tOFF  
2L  
IL(valley) ≈ IIN(nom)  
-
In order not to saturate the inductor, an inductor with a factory guranteed saturation current (ISAT) 20% higher  
than the IL(peak) is suggested. Thus the ISAT of the inductor should fulfill the following requirement:  
ISAT ≥ IL(peak) x 1.2  
(24)  
THERMAL SHUTDOWN  
The TPS92560 includes a thermal shutdown circuitry that ceases the operation of the device to avoid permanent  
damage. The threshold for thermal shutdown is 165°C with a 30°C hysteresis typical. During thermal shutdown  
the VCC regulator is disabled and the MOSFET is turned off.  
INPUT SURGE VOLTAGE PROTECTION  
When use with an electronic transformer, the surge voltage across the input terminals can be sufficiently high to  
damage the TPS92560 depending on the charactistics of the electronic transformer. To against potential  
damaging due to the input surge voltage, a 36V zener diode can be connected across the input bridge rectifier as  
shown in Figure 15.  
L1  
CIN  
36V  
Zener  
Diode  
D1  
D2  
R1  
U1  
TPS92560  
AC1  
PGND  
AC2  
Power  
Source  
Figure 15. Input surge voltage protection using an external zener diode  
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EXAMPLE APPLICATION CIRCUITS  
In the applications that need true regulation of the LED current, the intrinsic input current control loop can be  
changed to monitor the LED current by adding an external LED current sensing circuit. Figure 16 and Figure 19  
show the example circuits for true LED current regulation in boost and SEPIC configurations respectively. In the  
circuits, the U3 (TL431) maintains a constant 2.5V voltage drop on the resistors, R3 and R7. Because the U2  
(TL431) maintains a constant voltage drop on the R3, the power dissipation on the output current sensing  
resistor, R7 can be minimized by setting a low voltage drop on the R7. Because the change of the current flowing  
through the R7 reflects in the change of the cathode current of U3 and eventually adjusts the ADJ pin voltage of  
the TPS92560, the LED current is regulated independent of the change of the input voltage.  
Boost Application Circuit with LED Current Regulation  
The specifications of the boost application circuit in Figure 16 are as listed below:  
Objective input voltage: 3VDC to 18VDC / 12VAC(50Hz or 60Hz) / Generic MR16 electronic transformer  
LED forward voltage: 20VDC typical  
Output current: 300mA typical (@12VDC input)  
Output power: 6W typical (@12VDC input)  
L1  
D3  
15µH  
2A 40V  
LED  
CIN  
25V  
1µF  
Z1  
VCC  
R2  
R5  
15k  
36V  
COUT1  
35V  
330µF  
COUT  
1µF  
4.02k  
R1  
105  
D1  
D2  
VCC  
2A 40V  
2A 40V  
Q1  
3A 60V  
R4  
562  
TPS92560  
R6  
40.2k  
U2  
U3  
TL431  
GATE  
AC1  
Power  
Source  
TL431  
SRC  
VCC  
SEN  
GND  
PGND  
AC2  
VP  
C1  
1µF  
R3  
4.02k  
CVCC  
1µF  
R7  
1
RADJ2  
1k  
CADJ  
4.7µF  
CVP  
47nF  
ADJ  
RSEN  
0.2  
U1  
Figure 16. Using the TPS92560 in SEPIC configuration with LED current regulation  
Typical Characteristics of the Boost Example Circuit in Figure 16  
All curves taken at VIN = 3V to 18VDC in boost configuration, with 300mA nominal output current, 6 serial LEDs.  
TA = 25°C.  
LED Current vs. Input Voltage  
Efficiency vs. Input Voltage  
350  
300  
250  
200  
150  
100  
50  
100  
90  
80  
70  
60  
50  
40  
30  
0
2
4
6
8
10  
12  
14  
16  
18  
20  
0
2
4
6
8
10  
12  
14  
16  
18  
20  
C017  
C018  
Input Voltage, VIN (V)  
Input Voltage, VIN (V)  
Figure 17.  
Figure 18.  
14  
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SEPIC Application Circuit with LED Current Regulation  
The specifications of the SEPIC application circuit in Figure 16 are as listed below:  
Objective input voltage: 3VDC to 18VDC / 12VAC(50Hz or 60Hz) / Generic MR16 electronic transformer  
LED forward voltage: 13VDC typical  
Output current: 300mA typical (@12VDC input)  
Output power: 4W typical (@12VDC input)  
C2  
L1  
D3  
15µH  
1µF  
2A 40V  
LED  
CIN  
25V  
1µF  
Z1  
VCC  
R2  
R5  
1.82k  
36V  
COUT1  
25V  
330µF  
COUT  
4.7µF  
4.02k  
L2  
15µH  
R1  
105  
D1  
D2  
VCC  
2A 40V  
2A 40V  
Q1  
3A 60V  
R4  
562  
TPS92560  
R6  
36.5k  
U2  
U3  
TL431  
GATE  
AC1  
Power  
Source  
TL431  
SRC  
VCC  
SEN  
GND  
PGND  
AC2  
VP  
C1  
1µF  
R3  
4.02k  
CVCC  
1µF  
R7  
1
RADJ2  
1k  
CADJ  
4.7µF  
CVP  
100nF  
ADJ  
RSEN  
0.3  
U1  
D4  
600mA 40V  
Figure 19. Using the TPS92560 in SEPIC configuration with LED current regulation  
Typical Characteristics of the SEPIC Example Circuit in Figure 19  
All curves taken at VIN = 3V to 18VDC in SEPIC configuration, with 300mA nominal output current, 4 serial LEDs.  
TA = 25°C.  
LED Current vs. Input Voltage  
Efficiency vs. Input Voltage  
350  
300  
250  
200  
150  
100  
50  
100  
90  
80  
70  
60  
50  
40  
30  
0
2
4
6
8
10  
12  
14  
16  
18  
20  
0
2
4
6
8
10  
12  
14  
16  
18  
20  
C019  
C020  
Input Voltage, VIN (V)  
Input Voltage, VIN (V)  
Figure 20.  
Figure 21.  
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PACKAGE OPTION ADDENDUM  
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24-Jan-2013  
PACKAGING INFORMATION  
Orderable Device  
TPS92560DGQ/NOPB  
TPS92560DGQR/NOPB  
Status Package Type Package Pins Package Qty  
Eco Plan Lead/Ball Finish  
MSL Peak Temp  
Op Temp (°C)  
-40 to 85  
Top-Side Markings  
Samples  
Drawing  
(1)  
(2)  
(3)  
(4)  
ACTIVE  
MSOP-  
PowerPAD  
DGQ  
10  
10  
1000  
3500  
Green (RoHS  
& no Sb/Br)  
CU SN  
CU SN  
Level-3-260C-168 HR  
SN3B  
SN3B  
ACTIVE  
MSOP-  
DGQ  
Green (RoHS  
& no Sb/Br)  
Level-3-260C-168 HR  
-40 to 85  
PowerPAD  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability  
information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that  
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between  
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight  
in homogeneous material)  
(3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.  
(4) Only one of markings shown within the brackets will appear on the physical device.  
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In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.  
Addendum-Page 1  
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