UC2848DW [TI]

2.2A SWITCHING CONTROLLER, 1000kHz SWITCHING FREQ-MAX, PDSO16;
UC2848DW
型号: UC2848DW
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

2.2A SWITCHING CONTROLLER, 1000kHz SWITCHING FREQ-MAX, PDSO16

控制器
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UC1848  
UC2848  
UC3848  
Average Current Mode PWM Controller  
BLOCK DIAGRAM  
FEATURES  
Practical Primary Side Control of  
Isolated Power Supplies with DC  
Control of Secondary Side Current  
Accurate Programmable Maximum  
Duty Cycle Clamp  
Maximum Volt-Second Product Clamp  
to Prevent Core Saturation  
Practical Operation Up to 1MHz  
High Current (2A Pk) Totem Pole  
Output Driver  
Wide Bandwidth (8MHz) Current Error  
Amplifier  
Under Voltage Lockout Monitors VCC,  
VIN and VREF  
Output Active Low During UVLO  
Low Startup Current (500µA)  
Precision 5V Reference (1%)  
UDG-93003-1  
DESCRIPTION  
The UC3848 family of PWM control ICs makes primary output driver. The current error amplifier easily interfaces  
side average current mode control practical for isolated with an optoisolator from a secondary side voltage sens-  
switching converters. Average current mode control in- ing circuit.  
sures that both cycle by cycle peak switch current and  
A full featured undervoltage lockout (UVLO) circuit is con-  
maximum average inductor current are well defined and  
tained in the UC3848. UVLO monitors the supply voltage  
will not run away in a short circuit situation. The UC3848  
to the controller (VCC), the reference voltage (VREF),  
can be used to control a wide variety of converter topolo-  
and the input line voltage (VIN). All three must be good  
before soft start commences. If either VCC or VIN is low,  
gies.  
In addition to the basic functions required for pulse width  
modulation, the UC3848 implements a patented tech-  
nique of sensing secondary current in an isolated buck  
derived converter from the primary side. A current wave-  
form synthesizer monitors switch current and simulates  
the inductor current down slope so that the complete cur-  
rent waveform can be constructed on the primary side  
without actual secondary side measurement. This infor-  
mation on the primary side allows for full DC control of  
output current.  
the supply current required by the chip is only 500µA and  
the output is actively held low.  
Two on board protection features set controlled limits to  
prevent transformer core saturation. Input voltage is mon-  
itored and pulse width is constrained to limit the maxi-  
mum volt-second product applied to the transformer. A  
unique patented technique limits maximum duty cycle  
within 3% of a user programmed value.  
These two features allow for more optimal use of trans-  
formers and switches, resulting in reduced system size  
and cost.  
The UC3848 circuitry includes a precision reference, a  
wide bandwidth error amplifier for average current con-  
trol, an oscillator to generate the system clock, latching  
PWM comparator and logic circuits, and a high current  
Patents embodied in the UC3848 belong to Lambda  
Electronics Incorporated and are licensed for use in ap-  
plications employing these devices.  
4/96  
UC1848  
UC2848  
UC3848  
ABSOLUTE MAXIMUM RATINGS  
Supply Voltage (Pin 15). . . . . . . . . . . . . . . . . . . . . . . . . . . . 22V  
Output Current, Source or Sink (Pin 14)  
DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5A  
Pulse (0.5 s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2A  
Power Ground to Ground (Pin 1 to Pin 13) . . . . . . . . . . . ± 0.2V  
Analog Input Voltages  
Analog Output Currents, Source or Sink (Pins 5 & 10) . . . 5mA  
Power Dissipation at TA = 60°C . . . . . . . . . . . . . . . . . . . . . . 1W  
Storage Temperature Range . . . . . . . . . . . . . . . −65°C to +150°C  
Lead Temperature (Soldering 10 seconds) . . . . . . . . . . +300°C  
Notes: All voltages are with respect to ground (DIL and SOIC  
Pin 1). Currents are positive into the specified terminal. Pin  
numbers refer to the 16 pin DIL and SOIC packages. Consult  
Packaging Section of Databook for thermal limitations and  
considerations of packages.  
(Pins 3, 4, 7, 8, 12, 16) . . . . . . . . . . . . . . . . . . . . . –0.3 to 7V  
Analog Input Currents, Source or Sink  
(Pins 3, 4, 7, 8, 11, 12, 16) . . . . . . . . . . . . . . . . . . . . . . 1mA  
CONNECTION DIAGRAMS  
PACKAGE PIN FUNCTION  
DIL-16, SOIC-16 (Top View)  
J, N, or DW Packages  
PLCC-20 & LCC-20  
(Top View)  
Q & L Packages  
FUNCTION  
N/C  
PIN  
1
GND  
VREF  
NI  
2
3
4
INV  
5
N/C  
6
CAO  
CT  
7
8
VS  
9
DMAX  
N/C  
CDC  
CI  
IOFF  
ION  
N/C  
PGND  
OUT  
VCC  
UV  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
ELECTRICAL CHARACTERISTICS: Unless otherwise stated, all specifications are over the junction temperature range  
of 55°C to +125°C for the UC1848, 40°C to +85°C for the UC2848, and 0°C to +70°C for the UC3848. Test conditions are: VCC  
= 12V, CT = 400pF, CI = 100pF, IOFF = 100µA, CDC = 100nF, Cvs = 100pF, and Ivs = 400µA, TA = TJ.  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX UNITS  
Real Time Current Waveform Synthesizer  
Ion Amplifier  
Offset Voltage  
Slew Rate (Note 1)  
lib  
0.95  
20  
1
1.05  
-20  
V
25  
-2  
V/µs  
µA  
IOFF Current Mirror  
Input Voltage  
Current Gain  
Current Error Amplifier  
AVOL  
0.95  
0.9  
1
1
1.05  
1.1  
V
A/A  
60  
3
100  
dB  
mV  
µA  
Vio  
12V VCC 20V, 0V VCM 5V  
10  
-3  
lib  
-0.5  
3.3  
0.3  
1.6  
8
Voh  
IO = 200µA  
IO = 200µA  
VO = 1V  
V
Vol  
0.6  
2.0  
V
Source Current  
GBW Product  
Slew Rate (Note 1)  
1.4  
5
mA  
MHz  
V/µs  
f = 200kHz  
8
10  
2
UC1848  
UC2848  
UC3848  
ELECTRICAL CHARACTERISTICS: Unless otherwise stated, all specifications are over the junction temperature range  
of 55°C to +125°C for the UC1848, 40°C to +85°C for the UC2848, and 0°C to +70°C for the UC3848. Test conditions are: VCC  
= 12V, CT = 400pF, CI = 100pF, IOFF = 100µA, CDC = 100nF, Cvs = 100pF, and Ivs = 400µA, TA = TJ.  
PARAMETER  
TEST CONDITIONS  
MIN  
TYP  
MAX UNITS  
Oscillator  
Frequency  
TA = 25°C  
240  
235  
1.5  
250  
260  
265  
1.8  
kHz  
kHz  
V
Ramp Amplitude  
Duty Cycle Clamp  
Max Duty Cycle  
Volt Second Clamp  
Max On Time  
1.65  
76.5  
V(DMAX) = 0.75 VREF  
73.5  
900  
79.5  
1100  
14  
%
ns  
VCC Comparator  
Turn-on Threshold  
Turn-off Threshold  
Hysteresis  
13  
10  
3
V
V
V
9
2.5  
3.5  
UV Comparator  
Turn-on Threshold  
RHYSTERESIS  
4.1  
77  
4.35  
90  
4.6  
V
Vuv = 4.2V  
103  
kΩ  
Reference  
VREF  
TA = 25°C  
4.95  
4.93  
5
5.05  
5.07  
15  
V
0 < IO < 10mA, 12 < VCC < 20  
12 < VCC < 20V  
0 < IO < 10mA  
V
Line Regulation  
Load Regulation  
4
3
mV  
mV  
mA  
15  
Short Circuit Current  
Output Stage  
VREF = 0V  
30  
50  
70  
Rise & Fall Time (Note 1)  
Output Low Saturation  
Cl = 1nF  
20  
0.25  
1.2  
2.0  
0.8  
45  
0.4  
2.2  
3.0  
1.2  
ns  
V
IO = 20mA  
IO = 200mA  
IO = -200mA  
IO = 20mA  
V
Output High Saturation  
V
UVLO Output Low Saturation  
V
ICC  
ISTART  
VCC = 12V  
0.2  
0.5  
22  
0.4  
1
mA  
mA  
mA  
ICC (pre-start)  
ICC (run)  
VCC = 15V, V(UV) = 0  
26  
Note 1: Guaranteed by design.  
APPLICATION INFORMATION  
Under Voltage Lockout  
put line thresholds are programmed by Rv1 and Rv2.  
The thresholds are  
The Under Voltage Lockout block diagram is shown in  
Fig 1. The VCC comparator monitors chip supply voltage.  
Hysteretic thresholds are set at 13V and 10V to facilitate  
off-line applications. If the VCC comparator is low, ICC is  
low (<500µA) and the output is low.  
V (on) = 4.35V (1 + Rv1/Rv2) and  
IN  
V (off) = 4.35V (1 + Rv1/Rv2) where  
IN  
Rv2= Rv2||90k.  
The resulting hysteresis is  
V (hys) = 4.35V Rv1 / 90k.  
IN  
The UV comparator monitors input line voltage (V ). A  
pair of resistors divides the input line to UV. Hysteretic in-  
IN  
When the UV comparator is low, I  
the output is low.  
is low (500µA) and  
CC  
3
UC1848  
UC2848  
UC3848  
APPLICATION INFORMATION (cont.)  
When both the UV and VCC comparators are high, the is transferred to the PWM circuitry and CDC is allowed to  
internal bias circuitry for the rest of the chip is activated. charge.  
The CDC pin (see discussion on Maximum Duty Cycle  
If any of the three UVLO comparators go low, the UVLO  
Control and Soft Start) and the Output are held low until  
latch is set, the output is held low, and CDC is dis-  
VREF exceeds the 4.5V threshold of the VREF com-  
charged. This state will be maintained until all three com-  
parator. When VREF is good, control of the output driver  
parators are high and the CDC pin is fully discharged.  
UDG-93004  
Figure 1: Under voltage lockout.  
Oscillator Frequency as a Function of CT  
10000  
Frequency Decrease as a Function of RT  
RT = Open  
1000  
100  
10  
10  
100  
1000  
10000  
C (pF)  
UDG-93006  
UDG-93005  
Figure 2: Oscillator frequency.  
4
UC1848  
UC2848  
UC3848  
APPLICATION INFORMATION (cont.)  
of the switch. During the off time, switch current drops  
abruptly to zero, but the inductor current actually dimin-  
ishes with a slope dIL/dt = –V /L. This down slope must  
O
be synthesized in some manner on the primary side to  
provide the entire inductor current waveform for the con-  
trol circuit.  
The patented current waveform synthesizer (Fig. 4) con-  
sists of a unidirectional voltage follower which forces the  
voltage on capacitor CI to follow the on time switch cur-  
rent waveform. A programmable discharge current syn-  
thesizes the off time portion of the waveform. ION is the  
input to the follower. The discharge current is pro-  
grammed at IOFF.  
The follower has a one volt offset, so that zero current  
corresponds to one volt at CI. The best utilization of the  
UC3848 is to translate maximum average inductor cur-  
rent to a 4V signal level. Given N and Ns (the turns ratio  
of the power and current sense transformers), proper  
scaling of IL to V(CI) requires a sense resistor Rs as cal-  
culated from:  
UDG-93008-1  
Figure 3: Error amplifier gain and phase response  
over frequency.  
Rs = 4V Ns N / IL(max).  
Oscillator  
Restated, the maximum average inductor current will be  
limited to:  
A capacitor from the CT pin to GND programs oscillator  
frequency, as shown in Fig. 2. Frequency is determined  
by:  
IL(max) = 4V Ns N/Rs.  
IOFF and CI need to be chosen so that the ratio of  
dV(CI)/dt to dIL/dt is the same during switch off time as  
on time. Recommended nominal off current is 100 A.  
This requires  
F = 1 / (10k CT).  
The sawtooth wave shape is generated by a charging  
current of 200 A and a discharge current of 1800 A. The  
discharge time of the sawtooth is guaranteed dead time  
for the output driver. If the maximum duty cycle control is  
defeated by connecting DMAX to VREF, the maximum  
duty cycle is limited by the oscillator to 90%. If an adjust-  
ment is required, an additional trim resistor RT from CT to  
Ground can be used to adjust the oscillator frequency. RT  
should not be less than 40k . This will allow up to a 22%  
decrease in frequency.  
CI = (100µA N Ns L) / (Rs V (nom))  
O
where L is the output inductor value and V (nom) is the  
O
converter regulated output voltage.  
There are several methods to program IOFF. If accurate  
average current control is required during short circuit op-  
eration, IOFF must track output voltage. The method  
shown in Fig. 4 derives a voltage proportional to V D  
IN  
Inductor Current Waveform Synthesizer  
(Duty Cycle). (In a buck converter, output voltage is pro-  
portional to VIN D.) A resistively loaded diode connec-  
tion to the bootstrap winding yields a square wave whose  
amplitude is proportional to VIN and is duty cycle modu-  
lated by the control circuit. Averaging this waveform with  
a filter generates a primary side replica of secondary reg-  
Average current mode control is a very useful technique  
to control the value of any current within a switching con-  
verter. Input current, output inductor current, switch cur-  
rent, diode current or almost any other current can be  
controlled. In order to implement average current mode  
control, the value of the current must be explicitly known  
at all times. To control output inductor current (IL) in a  
buck derived isolated converter, switch current provides  
inductor current information, but only during the on time  
ulated V . A single pole filter is shown, but in practice a  
O
two or three pole filter provides better transient response.  
Filtered voltage is converted by ROFF to a current to the  
IOFF pin to control CI down slope.  
5
UC1848  
UC2848  
APPLICATION INFORMATION (cont.)  
If the system is not sensitive to short circuit requirements, A third method of generating IOFF is to add a second  
Figure 5 shows the simplest method of downslope gener- winding to the output inductor core (Fig. 6). When the  
ation: a single resistor (ROFF = 40k) from IOFF to VREF. power switch is off and inductor current flows in the free  
wheeling diode, the voltage across the inductor is equal  
to the output voltage plus the diode drop. This voltage is  
then transformed by the second winding to the primary  
side of the converter. The advantages to this approach  
are its inherent accuracy and bandwidth. Winding the  
second coil on the output inductor core while maintaining  
the required isolation makes this a more costly solution.  
The discharge current is then 100µA. The disadvantage  
to this approach is that the synthesizer continues to gen-  
erate a down slope when the switch is off even during  
short circuit conditions. Actual inductor down slope is  
closer to zero during a short circuit. The penalty is that  
the average current is understated by an amount approxi-  
mately equal to the nominal inductor ripple current. Out-  
put short circuit is therefore higher than the designed In the example, ROFF = V / 100µA. The 4 ROFF re-  
O
maximum output current.  
sistor is added to compensate the one volt input level of  
the IOFF pin. Without this compensation, a minor current  
foldback behavior will be observed.  
UDG-93009  
Figure 4: Inductor current waveform synthesizer.  
UDG-93011  
UDG-93010  
Figure 5: Fixed IOFF.  
Figure 6: Second inductor winding generation of  
IOFF.  
6
UC1848  
UC2848  
UC3848  
APPLICATION INFORMATION (cont.)  
Maximum Volt-Second Circuit  
T(ss) = 20k C  
.
DC  
A maximum volt-second product can be programmed by  
a resistor (Rvs) from VS to VIN and a capacitor (Cvs)  
from VS to ground (Figure 7). VS is discharged while the  
switch is off. When the output turns on, VS is allowed to  
charge. Since the threshold of the VS comparator is  
much less than VIN, the charging profile at Vs will be es-  
sentially linear. If VS crosses the 4.0V threshold before  
the PWM turns the output off, the VS comparator will turn  
the output off for the remainder of the cycle. The maxi-  
mum volt-second product is  
Ground Planes  
The output driver on the UC3848 is capable of 2A peak  
currents. Careful layout is essential for correct operation  
of the chip. A ground plane must be employed (Fig. 8). A  
unique section of the ground plane must be designated  
for high di/dt currents associated with the output stage.  
This point is the power ground to which to PGND pin is  
connected. Power ground can be separated from the rest  
of the ground plane and connected at a single point, al-  
though this is not strictly necessary if the high di/dt paths  
are well understood and accounted for. VCC should be  
bypassed directly to power ground with a good high fre-  
quency capacitor. The sources of the power MOSFET  
should connect to power ground as should the return  
connection for input power to the system and the bulk in-  
put capacitor. The output should be clamped with a high  
current Schottky diode to both VCC and PGND. Nothing  
else should be connected to power ground.  
V
T (max) = 4.0V Rvs Cvs.  
ON  
IN  
Maximum Duty Cycle And Soft Start  
A patented technique is used to accurately program max-  
imum duty cycle. Programming is accomplished by a di-  
vider from VREF to DMAX (Fig. 7). The value  
programmed is:  
D(max) = Rd1 / (Rd1 + Rd2).  
VREF should be bypassed directly to the signal portion of  
the ground plane with a good high frequency capacitor.  
Low esr/esl ceramic 1 F capacitors are recommended  
for both VCC and VREF. The capacitors from CT, CDC,  
and CI should likewise be connected to the signal ground  
plane.  
For proper operation, the integrating capacitor, C  
,
DC  
should be larger than C (min) >T(osc) / 80k, where  
DC  
T(osc) is the oscillator period. C also sets the soft start  
DC  
time constant, so values of C  
larger than minimum  
DC  
may be desired. The soft start time constant is approxi-  
mately:  
UDG-93012-1  
UDG-93013-1  
Figure 7: Duty cycle control.  
7
UC1848  
UC2848  
UC3848  
UDG-93014  
Figure 8: Ground plane considerations.  
UDG-93015  
Figure 9: Typical application - an average current-mode isolated forward converter.  
UNITRODE CORPORATION  
7 CONTINENTAL BLVD. • MERRIMACK, NH 03054  
TEL. (603) 424-2410 FAX (603) 424-3460  
8
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accordance with TI’s standard warranty. Testing and other quality control techniques are utilized to the extent  
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Copyright 1999, Texas Instruments Incorporated  

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