SI9124
更新时间:2024-09-05 07:53:44
品牌:VISHAY
描述:500-kHz Push-Pull DC-DC Converter With Integrated Secondary Synchronous Rectification Control
SI9124 概述
500-kHz Push-Pull DC-DC Converter With Integrated Secondary Synchronous Rectification Control 500 - kHz的推挽式DC-DC转换器,集成二级同步整流控制
SI9124 数据手册
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PDF下载Si9124
Vishay Siliconix
New Product
500-kHz Push-Pull DC-DC Converter With
Integrated Secondary Synchronous Rectification Control
FEATURES
D 12-V to 72-V Input Voltage Range
D Hiccup Current Control During Shorted Load
D Low Input Voltage Detection
D Compatible with ETSI 300 132-2 100 V, 100-ms
Transients
D Programmable Soft-Start Function
D Programmable Oscillator Frequency
D Over Temperature Protection
D Integrated Push-Pull 1-A Primary Drivers
D Voltage Mode Control
D Voltage Feedforward Compensation
D High Voltage Pre-Regulator Operates During Start-Up
D Current Sensing On OUTB Primary Device
APPLICATIONS
D Network Cards
D Power Supply Modules
DESCRIPTION
Si9124 is a dedicated push-pull controller IC ideally suited to
fixed telecom dc-dc converter applications where high
efficiency is required at low output voltages (e.g. <3.3 V).
Designed to operate within the voltage range of 12-72 V and
withstand 100 V, 100 ms transients, the IC is capable of
controlling and directly driving both primary side MOSFET
switches of a push-pull circuit.
very low on-resistance of the secondary MOSFETs, a
significant increase in the efficiency can be achieved as
compared with conventional Schottky diodes for today’s low
output voltages. On-chip control of the dead time delays
between the primary and secondary signals keep efficiencies
high and prevents accidental destruction of the power
transformer or wasted energy from self timed approaches.
Such a system can achieve conversion efficiencies well in
excess of 90%.
High conversion efficiency is achieved by use of synchronous
rectifying MOSFET transistors in the secondary. Due to the
FUNCTIONAL BLOCK DIAGRAM
V
INEXT
+
-
C
VIN1
To
Power
Transformer
R
EXT
V
CC
V
IN
V
CC
OUT
Pre-Reg
A
V
OUT
CV
CC
Primary
Drivers
EP
SS
Voltage
Control
C
LOAD
R
LOAD
Voltage
Information
Soft-
Start
OUT
PWM
B
C
SS
Secondary
Driver
R
S
Current
Control
Pulse
Transformer
CS2
CS1
Driver
Logic
SEC_SYNC
Si9124
Push-Pull
Synchronous
Controller
Error
Amp
Opto
1.215 V
Figure 1.
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
1
Si9124
New Product
Vishay Siliconix
DESCRIPTION (CONTINUED)
Si9124 has advanced current monitoring circuitry to permit the
user to set the maximum current in the primary circuit. Such a
feature acts as protection against output shorts. Upon sensing
an overload condition, the converter is shut off for a period of
time and then soft-start cycle is re-initiated, achieving hiccup
mode operation. Current sensing is by means of a sense
resistor on the primary device. An integrated over-temperature
shutdown circuit also protects the system.
circuit permits direct operation from input voltage with only one
series resistor during startup. The pre-regulator automatically
disconnects from the input supply when the output voltage is
established by means of a feedback winding from the filter
inductor.
Si9124 is available in TSSOP-16 pin package. In order to
satisfy the stringent ambient temperature requirements,
Si9124 is rated to handle the industrial temperature range of
–40 to 85_C.
The 100-V depletion mode MOSFET integrated pre-regulator
DETAILED BLOCK DIAGRAM
V
IN
V
CC
R
OSC
V
REF
V
UVLO
Pre-Regulator
V
CC2
+
-
Level
Shift
OUT
A
8.8 V
PGND
2
Primary A
Driver
V
INDET
V
FF
V
V
UV
+
-
OSC
V
REF
Ramp
Error Amplifier
V
CC
SD
+
-
2.2 R
OUT
B
550 mV
Primary B
Driver
R
PWM
Comparator
EP
-
+
+
-
1.65 V
Driver
Control
and
V
CC
I
4I
SS
Timing
SEC_SYNC
PGND
Gain
SEC_SYNC
Driver
CS2
CS1
Hiccup
Mode Start
+
-
Peak DET
OTP
Si9124
Over Current Protection
GND
Figure 2.
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
2
Si9124
Vishay Siliconix
New Product
ABSOLUTE MAXIMUM RATINGS (ALL VOLTAGES REFERENCED TO GND = 0 V)
V
V
V
V
V
(Continuous) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 V
(100 ms) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 V
HV Pre-Regulator Input Current (continuous) . . . . . . . . . . . . . . . . . . . . . 5 mA
Storage Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -65 to 150_C
Operating Junction Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125_C
IN
IN
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5 V
CC
CC2
a
Power Dissipation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.5 V
, R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 V to V + 0.3 V
TSSOP-16 (T = 25_C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25 W
A
REF OSC
CC
Thermal Impedance (
ꢀ )
JA
b
TSSOP-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100_C/W
Logic Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 V to V + 0.3 V
CC
Notes
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 V to V + 0.3 V
CC
a. Device mounted on JEDEC compliant 1S2P (4 layer) test board.
SEC_SYNC Drive Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 mA
b. Derate -10 mW/_C above 25_C.
Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation
of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating
conditions for extended periods may affect device reliability.
RECOMMENDED OPERATING RANGE (ALL VOLTAGES REFERENCED TO GND = 0 V)
V
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 to 72 V
C
C
C
C
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 nF
IN
SS
ꢀ
C
C
. . . . . . . . . . . . . . . . . . . . . . . 100 ꢁ F/ESR ꢁ 100 mꢂ and 0.1 ꢁ F
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 ꢁ F
VIN1
VIN2
REF
V
CC
Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 to 13.2 V
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.1 ꢁ F
BOOST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 ꢁ F
LOAD
CV
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7 ꢁ F
CC
f
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 to 600 kHz
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to V
-0.3 V
OSC
CC
R
R
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 to 72 k
ꢂ
ꢂ
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 to V
CC
OSC
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 k
Reference Voltage Output Current . . . . . . . . . . . . . . . . . . . . . . . . . 0 to 2.5 mA
EXT
a
SPECIFICATIONS
Limits
Test Conditions Unless Specified
-40 to 85_C
Typc
CS1 = CS2 = 0 V, f
= 500 kHz, V = 48 V
IN
NOM
Parameter
Symbol
Minb
Maxb
Unit
V
= 4.8 V; 10 V ꢁ V ꢁ 13.2 V, V
= V
CC2 CC
INDET
CC
Reference (3.3 V)
Output Voltage
V
V
CC
= 12 V, 25_C Load = 0 mA
3.2
3.3
3.4
-50
-75
V
REF
Short Circuit Current
Load Regulation
I
V
REF
= 0 V
mA
mV
dB
SREF
dVr/dlr
PSRR
I
= 0 to -2.5 mA
@ 100Hz
-30
60
REF
Power Supply Rejection
Oscillator
Accuracy (1% R
Max Frequency
)
R
OSC
= 30 kꢂ, f = 500 kHz
NOM
-20
-40
20
%
OSC
F
R
OSC
= 24 kꢂ
600
kHz
MAX
Error Amplifier
Input Bias Current
Gain
I
V
EP
= 0 V
-15
ꢁ A
V/V
MHz
dB
BIAS
A
V
-2.2
5
Bandwidth
BW
Power Supply Rejection
Slew Rate
PSRR
SR
@ 100Hz
60
0.5
V/ꢁ s
Current Sense Amplifier
Input Voltage CM Range
Input Amplifier Gain
V
V
- GND, V - GND
CS2
ꢂ150
17.5
5
mV
dB
CM
CS1
A
VOL
Input Amplifier Bandwidth
Input Amplifier Offset Voltage
BW
MHz
V
ꢂ5
150
-50
OS
V
CC
Hiccup Threshold
V
Increase CS2 Until SS Hiccups
Decrease CS2 Until SS Clamps
mV
THCUP
Hysteresis
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
3
Si9124
New Product
Vishay Siliconix
a
SPECIFICATIONS
Limits
Test Conditions Unless Specified
-40 to 85_C
CS1 = CS2 = 0 V, f
= 500 kHz, V = 48 V
IN
NOM
Parameter
Symbol
Minb
Typc
Maxb
Unit
V
= 4.8 V; 10 V ꢁ V ꢁ 13.2 V, V
= V
CC2 CC
INDET
CC
PWM Operation
D
V
= 0 V
90
92
95
MAX
EP
e
Duty Cycle
f
= 500 kHz
%
OSC
D
V
= 1.85 V
ꢃ
1
5
MIN
EP
Pre-Regulator
Input Voltage (Continuous)
Input Leakage Current
V
I
= 10 ꢁ A
72
10
V
IN
IN
I
V
= 72 V, V ꢄ V
CC REG
LKG
IN
ꢁ
A
I
I
V
IN
= 72 V, V
ꢃ
V
86
200
7.5
REG1
INDET
SD
Regulator Bias Current
V
IN
= 72 V, V
ꢄ
V
4.5
REG2
INDET
REF
mA
V
Pre-Regulator Drive Capacility
I
V
ꢃ V
REG
20
7.4
8.5
START
CC
9.1
9.1
9.2
8.6
8.6
0.5
10.4
9.7
V
V
V
ꢄ V
REF
REG1
INDET
V
CC
Pre-Regulator Turn Off
T
= 25_C
= 25_C
A
Threshold Voltage
V
= 0 V
REG2
INDET
7.15
8.1
9.8
9.3
d
Undervoltage Lockout
V
V
CC
Rising
UVLO
T
A
V
UVLO
Hysteresis
V
UVLOHYS
Soft-Start
I
0 ꢃ V ꢃ 2 V
be
12
60
20
100
8.1
28
SS1
SS
Soft-Start Current Output
ꢁ
A
I
2 V ꢃ V ꢃ 4.8 V
200
8.85
SS2
be
SS
Soft-Start Completion Voltage
V
Normal Operation
7.35
V
SS_COMP
Shutdown
V
Shutdown FN
Hysteresis
V
V
Rising
INDET
350
550
200
720
INDET
INDET
SD
mV
V
V
V
INDET
VINDET Input Threshold Voltages
V
- V Under Voltage
IN
V
UV
V
INDET
Rising
3.13
3.3
0.3
3.46
INDET
INDET
V
Hysteresis
V
INDET
Over Temperature Protection
Activating Temperature
T Increasing
160
130
J
_C
ꢁ A
De-Activating Temperature
T Decreasing
J
Converter Supply Current (VCC
)
Shutdown
I
I
I
I
Shutdown, V
= 0 V
50
1.8
3.0
140
2.8
350
3.8
6.8
CC1
CC2
CC3
CC4
INDET
Switching Disabled
V
ꢃ V
INDET REF
f
Switching w/o Load
V
ꢄ V , f = 500 kHz
REF NOM
4.4
INDET
mA
Switching with C
V
CC
= 12 V, OUT = OUT = 3 nF, C = 0.3 nF
SEC_SYNC
15.2
LOAD
A
B
CS2 - CS1 = 200 mV, C
= C
= 0.3 nF
= 3 nF
OUTA
OUTB
V
CC
Hiccup Current
I
4.3
HCUP
C
SEC_SYNC
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
4
Si9124
Vishay Siliconix
New Product
a
SPECIFICATIONS
Limits
Test Conditions Unless Specified
-40 to 85_C
CS1 = CS2 = 0 V, f
= 500 kHz, V = 48 V
IN
NOM
Parameter
Symbol
Minb
Typc
Maxb
Unit
V
= 4.8 V; 10 V ꢁ V ꢁ 13.2 V, V
= V
CC2 CC
INDET
CC
Output A Primary Driver
V
CC2
0.3
-
Output High Voltage
V
Sourcing 10 mA
Sinking 10 mA
OH
V
PGND
+ 0.3
2
Output Low Voltage
V
OL
V
Current
I
0.1
1.55
-1.0
1.0
18
1.1
mA
A
CC2
CC5
Peak Output Source
Peak Output Sink
Rise Time
I
-0.75
V
= 12 V, PGND = 0 V
2
SOURCE
CC2
I
0.75
SINK
t
r
28
28
T
A
= 25_C, C
= 3 nF, V = 12 V, 20 - 80%
ns
OUTA
CC
Fall Time
t
f
22
Output B Primary Driver
V
0.3
-
CC
Output High Voltage
V
Sourcing 10 mA
Sinking 10 mA
OH
V
Output Low Voltage
Peak Output Source
Peak Output Sink
Rise Time
V
0.3
OL
I
-1.0
1.0
19
-0.75
SOURCE
V
= 12 V, PGND = 0 V
A
CC
I
0.75
SINK
t
28
28
r
T
A
= 25_C, C
= 3 nF, V = 12 V, 20 - 80%
ns
OUTB
CC
Fall Time
t
f
24
Secondary_Synchronous Driver
V
0.4
-
CC
Output High Voltage
Output Low Voltage
V
Sourcing 10 mA
Sinking 10 mA
OH
V
V
0.4
110
110
110
110
OL
d1
d3
d2
d4
t
t
t
t
80
80
Leading Edge Delays
Trailing Edge Delays
T
= 25_C, V = 12 V, L = 48 V, See Figure 3
A
CC
X
ns
80
C
= C
= 3nF, C
= 0.3 nF
OUTA
OUTB
SEC_SYNC
80
Peak Output Source
Peak Output Sink
Rise Time
I
-100
100
16
SOURCE
V
= 12 V
mA
ns
CC
I
SINK
t
r
28
28
T
A
= 25_C, C
= 0.3 nF, V = 12 V, 20 - 80%
SEC_SYNC CC
Fall Time
t
f
17
Voltage Mode
Error Amplifier
Current Mode
Current Amplifier
Notes
Input to A-side switch off
Input to B-side switch off
ꢃ200
ꢃ200
t
t
d1A
d2B
ns
ns
Input to A-side switch off
Input to B-side switch off
ꢃ200
ꢃ200
t
t
d3A
d4B
a. Refer to PROCESS OPTION FLOWCHART for additional information.
b. The algebraic convention whereby the most negative value is a minimum and the most positive a maximum (-40_ to 85_C).
c. Typical values are for DESIGN AID ONLY, not guaranteed nor subject to production testing and are measured at V = 12 V unless otherwise noted.
CC
d.
V
UVLO
tracks V
by a diode drop.
REG1
e. Measured on OUT or OUT outputs.
A
B
f.
Note total supply current drawn is I
plus I
.
CC3
CC5
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
5
Si9124
New Product
Vishay Siliconix
TIMING DIAGRAMS FOR MOS DRIVERS
V
CC
GND
SEC_SYNC
V
CC
OUT
A
GND
GND
OUT
B
Time
V
CC
50%
OUT
A
V
CC
SEC_SYNC
50%
50%
GND
Leading
Trailing
t
d3
t
d4
V
CC
50%
OUT
B
GND
Leading
Trailing
t
d1
t
d2
Figure 3.
Hiccup
Time Out
Soft
Start
Over Current
Detected
VOLTS
SS
2 V
be
GND
Time
t
2
t
1
Figure 4.
Soft-Start, Hiccup Mode Operation
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
6
Si9124
Vishay Siliconix
New Product
PIN CONFIGURATION
Si9124DQ (TSSOP-16)
ORDERING INFORMATION
V
V
CC2
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
Part Number
Temperature Range
Package
IN
V
CC
OUT
A
Si9124DQ-T1
Si9124DQ
Tape and Reel
Bulk
-40 to 85__C
V
PGND
REF
2
GND
OUT
B
R
PGND
OSC
EP
SEC_SYNC
SS
V
INDET
CS1
CS2
Top View
PIN DESCRIPTION
Pin Number
Name
Function
1
2
3
4
5
6
V
Input supply voltage for the start-up circuit.
Supply voltage for internal circuitry
IN
V
CC
V
REF
3.3-V reference, decoupled with 1-ꢁ F capacitor
Analog Ground
GND
R
OSC
External resistor connection to oscillator
Voltage control input
EP
V
under voltage detect and shutdown function input. Shuts down or disables switching when V
falls below
IN
INDET
7
V
INDET
preset threshold voltages and provides the feed forward voltage.
Current limit amplifier negative input
Current limit amplifier positive input
Soft-Start control - external capacitor connection
Secondary side timing signal
8
CS1
CS2
9
10
11
12
13
14
15
16
SS
SEC_SYNC
PGND
A driver power ground.
OUT
B gate drive signal – primary
B
PGND
B driver power ground
2
OUT
A gate drive signal – primary
A
V
CC2
V
connect to V
CC2 CC
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
7
Si9124
New Product
Vishay Siliconix
DETAILED FUNCTIONAL BLOCK DIAGRAM
V
CC
V
IN
Pre-Regulator
+
-
Reference
Voltage
3.3 V
V
REG
9.1 V
V
REF
V
REF
9.1 V
V
UVLO
+
-
+
-
V
V
UV
8.6 V
V
INDET
V
REF
Primary A
Driver
SD
V
CC2
+
-
Voltage
Feedforward
160_C Temp
OUT
A
Protection
550 mV
PGND
2
V
SD
V
V
UV UVLO
R
OSC
OSC
OTP
Oscillator
Clock
Clock
Logic
V
CC
Primary B
Driver
132 kꢂ
OUT
B
60 kꢂ
EP
-
+
-
+
Logic
PWM
Generator
V
REF
/2
Current
Control
Gain
CS2
CS1
+
-
PGND
100 mV
Blanking
V
CC
Secondary
Synchronous
Driver
V
CC
80 ꢁ A
20 ꢁ A
SS
SEC_SYNC
SS Control
GND
SS Enable
Figure 5.
DETAILED OPERATION
Start-Up
When VINEXT rises above 0 V (see Figure 6), the internal
pre-regulator begins charging the external capacitor on VCC
.
The charging current is limited to typically 40 mA by the internal
DMOS device. When Vcc exceeds the UVLO voltage of 8.8 V,
a soft-start cycle of the controller is initiated to provide power
to the secondary. Once switching commences, the internal
gate drivers for the primary side switching transistors and the
drive current into the secondary synchronization driver draw
additional current from the VCC capacitor and pre-regulator.
A detailed Functional Block Diagram is shown in Figure 5 with
additional detail of the pre-regulator shown in Figure 6. The
pre-regulator circuit acts as a linear regulator to provide VCC
directly from the VINEXT supply until the VCC supply voltage
between 10 V to 13.2 V can be sustained from an auxiliary
winding from the secondary of the power inductor.
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
8
Si9124
Vishay Siliconix
New Product
The pre-regulator will remain on until VCC equals VREG but
between VUVLO and VREG, excessive current may result in
VCC falling below VUVLOand stopping soft start operation. This
situation is avoided by the hysteresis between VREG and
VUVLO and correct sizing of the VCC capacitor, bootstrap
capacitor, the soft-start capacitor, the primary MOSFET gate
driving charge, and load on the SEC_SYNC output. The value
of the VCC capacitor should be chosen to be capable of
maintaining soft start operation with VCC above VUVLO until the
event of an over voltage condition on VCC, an internal voltage
clamp turns on at 14.5 V to shunt excessive current to GND.
In systems where operation is directly from a 12 V supply,
VINEXT and VCC can be connected to the 12 V bus.
The soft-start circuit is designed for the dc-dc converter to start
up in an orderly manner and reduce component stress. Soft
start is achieved by ramping the maximum achievable duty
cycle during the soft start time. The duty cycle is increased
from zero to the final value at the rate set by the an external
capacitor, CSS as shown in Figure 7. The hiccup time is set by
an internal 20 µA current source charging CSS from 0 V to 2
Vbe, at which point switching begins. Then a 100 µA charging
current is applied to CSS to charge from 2 Vbe to the final value
controlling the duty cycle as it rises. In the event of UVLO,
shutdown or over current, the SS pin will be held low (ꢃ 1 V)
disabling driver switching. A longer soft-start time may be
needed for highly capacitive loads and high peak-output
current applications. In the event of an over current condition
being detected, the soft-start pin will be pulled low and the
cycle will start again performing a hiccup as shown in Figure
4. The hiccup off-time, t1, is given by:
VCC current can be supplied from the external circuit (e.g. via
an auxiliary winding on the secondary inductor).
V
INEXT
R
EXT
= 1.4 kꢂ
Auxillary
V
IN
V
CC
HV
DMOS
V
CC
1.2 V
20 ꢁ A
t1 ꢅ CSS
ꢆ
C
4.7 ꢁ F
VCC
14.5 V
The soft-start time t2 is can be estimated as:
V
REF
GND
ꢇC
ꢆ nꢈ
K ꢆ 100 ꢁ A
SS ꢆ VOUT
(
Figure 6.
High-Voltage Pre-Regulator Circuit
t2
ꢅ
)
The feedback voltage from the output of the auxiliary winding
must sustain VCC above VREG to fully disconnect the
pre-regulator, isolating VCC from VINEXT. VCC is then
maintained above VREG for the duration of operation. In the
where VOUT is the output of the converter, and n is the turns
ratio of the primary to each secondary winding, and K is the
ratio of the resistive divider from VINEXT to VINDET (typically
10/1).
V
CC
+
-
4I
GM
Peak Detect
I
SS Control
SS Enable
CS1
CS2
-
AV
A
ꢆ150 mV
ꢆ100 mV
V
SS
+
Blank
C
SS
A
V
Figure 7.
Current-Sense and Soft-Start Circuit Block Diagram
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
9
Si9124
New Product
Vishay Siliconix
Care should be taken to control the operating time using the
internal preregulator to prevent excessive power dissipation in
the IC. The use of an external dropping resistor connected in
series with the VIN pin to drop the voltage during start up is
recommended. The value of REXT is selected to drop the input
voltage to the IC under worst case conditions thereby
dissipating power in the resistor, instead of the IC. If the supply
output is shorted and the auxiliary winding does not provide the
VCC current, then continuous soft start cycles will occur. The
average power in the IC during start-up where the hiccup
operation would be performed continuously is given by:
generator. The relationship between Duty Cycle and VEP is
shown in the Typical Characteristic section, Duty Cycle vs. VEP
at 25 _C , page 12.
Voltage feed-forward is implemented by taking the attenuated
VINEXTsignal at VINDETto directly modulate he duty cycle. This
relationship is shown in the Typical Characteristic section,
Duty Cycle vs. VINDET, page 12. The response time to line
transients is very short since the PWM duty cycle is charged
directly without having to go through the error amplifier
feedback loop. At start-up, i.e., once VCC is greater than
VUVLO, switching is initiated under soft-start control which
increases maximum attainable switch on-time linearly over the
soft-start period. Start-up from a VINDET power down,
over-temperature, or over current is also initiated under
soft-start control.
ꢊt I
ꢇI
ꢈꢌ
CC2 ꢋ t2 CC4 ꢋ ICC5 ꢋ ISEC_SYNC
1
(
)
Power IC ꢉ VIN
ꢆ
ꢇ
ꢈ
t1 ꢋ t2
ꢊt I
ꢇI
ꢈꢌ
CC2 ꢋ t2 CC4 ꢋ ICC5 ꢋ ISEC_SYNC
1
ꢇ
ꢈ
Power REXT ꢉ VID
ꢆ
ꢇ
ꢈ
t1 ꢋ t2
Push-Pull and Synchronous Rectification Timing
Sequence
ꢇ
ꢈ
where VID ꢉ VINEXT ꢍ VIN
The PWM signal generated within the IC controls the OUTA
and OUTB drivers on alternate cycles. A period of inactivity
always results after initiation of the soft-start cycle until the
soft-start voltage reaches approximately 2 Vbe and PWM
generated switching begins. The timing and coordination of
the drives to the primary and secondary stages is very
important and the relationships are shown in Figure 3. It is
essential to avoid the situation where both of the secondary
MOSFETs are on when either the OUTA or OUTB switches are
active. In this situation the transformer would effectively be
presented with a short across the output. To avoid this a timing
signal is made available which is ahead of the primary drive
outputs by 80 ns.
where ICC2 is the non-switching supply current, ICC4 and ICC5
are the supply current while switching, and ISEC_SYNC is the
average current out of the SEC_SYNC pin, and t1 and t2 are
defined in Figure 4.
After the feedback voltage from the secondary overrides the
internal pre-regulator, no current flows through REXT
. An
example of the feedback circuitry is shown in Figure 15.
The SS pin has a predictable +1.25-mV/_C temperature
coefficient and can be used to continuously monitor the
junction temperature of the IC for a given power dissipation.
Primary MOSFET Drivers
Reference
The drive voltage for the primary MOSFETs is provided directly
from the VCC and VCC2 supply. The switch gate drive signals
OUTA and OUTB are shown in Figure 3. The drive currents for
the primary side MOSFETs is supplied from the VCC and VCC2
supply and can influence start up conditions.
The reference voltage of Si9124 is set at 3.3 V. The reference
voltage should be de-coupled externally with a 0.1 µF
capacitor. The VREF voltage is 0 V in shutdown mode and has
50-mA source capability.
Voltage Mode PWM Operation
Secondary Synchronization Driver
Under normal load conditions, the IC operates in voltage mode
and generates a fixed frequency pulse-width modulated signal
to the drivers. Duty cycle is controlled over a wide range to
maintain the output voltage under line and load variation.
Voltage feed-forward is also included to improve line regulation
and transient response. In the push-pull topology requiring
isolation between output and input, the reference voltage and
error amplifier must be supplied externally, usually on the
secondary side.
The secondary side MOSFETs are driven by the SEC_SYNC
output via a pulse transformer and gate driver circuits. The
time relationships are shown in Figure 3. Logic circuitry on the
secondary side is required to align the synchronous rectifier
gate drive with the primary drive. The current supplied to the
pulse transformer is drawn from VCC
.
Oscillator
The oscillator is designed to operate at a frequencies up to 500
kHz. The 500-kHz operating frequency allows the converter to
minimize the inductor and capacitor size, improving the power
density of the converter. The oscillator and therefore the
switching frequency is programmable by a resistor on the
The error information is usually passed to the power controller
through an opto-coupling device for isolation. The error
information enters the IC via pin EP and where 0 V results in
the maximum duty cycle, whilst 2 V represents minimum duty
cycle. The EP error signal is gained up by -2.2X via an
inverting amplifier and compared against the internal ramp
ROSC pin.
The relationship is shown in the Typical
Characteristics, FOSC vs. ROSC
.
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
10
Si9124
Vishay Siliconix
New Product
Hiccup Operation
achieved by choosing an appropriate resistive tap between
INEXT and ground.
V
Current limiting is achieved by monitoring the differential
voltage between CS1 and CS2 pins which are connected
across a primary sense resistor. Once the differential voltage
exceeds the 150-mV trigger point, Hiccup operation is started.
The soft-start voltage on the SS pin is pulled to ground and
switching stops until the SSpincharges up to 2 Vbe whereupon
a duty cycle limited soft start is initiated. The upper and lower
switching points of the current limit have 50 mV of hysteresis.
When the VINDET voltage is greater than 720 mV but less than
VREF and VCC is greater than VUVLO, all internal circuitry is
enabled, but switching is stopped.
VINDET also provides the input to the voltage feed-forward
function by adjusting the amplitude of the PWM ramp to the
PWM comparator.
Shutdown Mode
If VINDET pin is forced below 470 mV the device will enter
SHUTDOWN mode. This powers down all unnecessary
functions of the controller, ensures that the primary switches
are off and results in a low level current demand of 150 ꢁA from
the VINEXT or VCC supplies.
VINEXT Voltage Monitor – VINDET
The Si9124 provides a means of sensing the voltage on
VINEXT to control the operating mode and provides the
feed-forward control voltage to the PWM controller. This is
TYPICAL CHARACTERISTICS
V
SS
vs. Temperature, V = 12 V
CC
V
REG
vs. Temperature, V = 48 V
IN
8.20
8.15
8.10
8.05
8.00
7.95
7.90
10.0
9.5
9.0
8.5
8.0
7.5
T
= +1.25 mV/C
C
V
INDET
ꢄ V
REF
V
INDET
ꢄ V
REF
T
= -11 mV/C
C
-50
-25
0
25
50
75
100 125 150
-50
-25
0
25
50
75
100 125 150
Temperature (_C)
Temperature (_C)
I
vs. V vs. Temperature
I
vs. V vs. Temperature
CC
SS1
CC
SS2
25
140
130
120
110
100
90
V
CC
= 13 V
23
21
19
17
15
V
CC
= 13 V
V
CC
= 12 V
V
CC
= 12 V
V
CC
= 10 V
V
CC
= 10 V
80
-50
-25
0
25
50
75
100
125
-50
-25
0
25
50
75
100
125
Temperature (_C)
Temperature (_C)
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
11
Si9124
New Product
Vishay Siliconix
TYPICAL CHARACTERISTICS
F
OSC
vs. R
@ V = 12 V
V vs. Temperature, V = 12 V
REF CC
OSC
CC
600
500
400
300
200
3.300
3.295
3.290
3.285
3.280
3.275
3.270
20
30
40
50
(kꢂ )
60
70
80
-50
-25
0
25
50
75
100
R
Temperature (_C)
OSC
I
vs. SS Duty Cycle, C 22 = nF
OUT , OUT Duty Cycle vs. V
HCUP
SS
A
B
EP
100
90
80
70
60
50
40
30
20
10
0
14
13
12
11
10
9
3.6 V = V
INDET
4.8 V
7.2 V
V
CC
= 12 V
8
V
V
= 12 V
CC
= 4.8 V
iINDET
OUT = OUT = 3 nF
C
A
B
7
= 0.3 nF
SEC_SYNC
6
10
20
30
40
50
0.0
0.5
1.0
(V)
1.5
2.0
SS Duty Cycle (%) = t / (t + t )
V
EP
2
1
2
Duty Cycle vs. V
@ 25_C
= 1.2 V, V = 9.5 V
CC
INDET
V
EP
OUT , OUT Delay vs. Temperture
A
B
100
90
80
70
60
50
40
30
120
100
80
V
= 12 V
CC
t , t
d1 d3
t , t
d2 d4
60
OUT , OUT
A
B
40
-50
-25
0
25
50
75
100
125
2.5
3.5
4.5
V
5.5
(V)
6.5
7.5
Temperature (_C)
INDET
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
12
Si9124
Vishay Siliconix
New Product
TYPICAL CHARACTERISTICS
I
vs. Temperature
REG2
I
+ I
CC5
vs. Temperature
CC3
5.5
5.0
4.5
4.0
3.5
6.0
5.5
5.0
4.5
4.0
Drivers w/o C
LOAD
Drivers w/o C
LOAD
V
IN
= 48 V
V
CC
= 12 V
-50
0
50
100
-50
0
50
100
800
800
Temperature (_C)
Temperature (_C)
OUT , OUT
I
vs. V
SINK OL
OUT , OUT
I
vs. V
OH
A
B
A
B
SOURCE
250
200
150
100
50
250
200
150
100
50
V
= 12 V
V
= 12 V
CC
CC
0
0
0
200
400
(mV)
600
0
200
400
600
800
V
V
(mV)
OL
OH
SEC_SYNC I
vs. V
OH
SEC_SYNC I
vs. V
OL
SOURCE
SINK
35
30
25
20
15
10
5
35
30
25
20
15
10
5
V
= 12 V
V
= 12 V
CC
CC
0
0
0
200
400
600
800
0
200
400
(mV)
600
V
(mV)
V
OH
OL
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
13
Si9124
New Product
Vishay Siliconix
TYPICAL WAVEFORMS
Figure 8. Over Current Hiccup (CS2 = 200 mV)
Figure 9. Over Current Hiccup Cycle
OUT 20 V/div
A
OUT 20 V/div
A
V
CC
= 12 V
V
CC
= 12 V
OUT 20 V/div
B
OUT 20 V/div
B
CS2 100 mV/div
SS 1 V/div
CS2 100 mV/div
SS 1 V/div
GND
C
SS
= 22 nF
C
SS
= 22 nF
200 ꢁ s/div
200 ꢁ s/div
Figure 10. Pre-Regulator Start-Up
Figure 11. Operating Driver Waveforms
V
CC
= 12 V
OUT 5 V/div
A
V
INEXT
SEC_SYNC
5 V/div
10 V/div
V
CC
OUT 5 V/div
B
2 ms/div
500 ns/div
Figure 12. SEC_SYNC Set-Up Time (t , t
)
Figure 13. SEC_SYNC Set-Up Time (t , t )
d1 d2
d3 d4
SEC_SYNC
5 V/div
OUT 5 V/div
A
OUT 5 V/div
B
SEC_SYNC
5 V/div
100 ns/div
100 ns/div
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
14
Si9124
Vishay Siliconix
New Product
LOGIC REPRESENTATIVE APPLICATION SCHEMATIC
1N4001
D3
U1
5 V Reg
V
AUX
+5 V
V
AUX
5 V
1 V
V
OUT
3
IN
C36
0.1 ꢁF
C37
0.1 ꢁF
GND
+5 V
D1B
OUT
R33
P
BAT54S
470 ꢂ
D1A
BAT54S
+5 V
L2A
GND
+5 V
4
3
D1B
BAT54S
PRE
CLX
D
L4A
C35
R31
TX
OUT
L3A
1
2
GATE
A
5
6
Q
Q
R32
1 kꢂ
3
2
1
10 ꢂ
0.1 ꢁF
2
D1A
BAT54S
CLR
C36
10 ꢁF
74AC00
L4B
74AC32
L3B
74HC74
L2A
+5 V
4
6
10
GATE
B
PRE
CLX
5
9
Q
5
OUT
N
11
12
13
8
74AC32
+5 V
Q
D
CLR
74AC00
R37
1 kꢂ
+5 V
D1B
BAT54S
74HC74
R35
5 kꢂ
R34
470 ꢂ
GND
1
Q5
2N3904
D1A
BAT54S
V
OUT
R36
5 kꢂ
Figure 14.
Document Number: 72099
S-03638—Rev. B, 20-Mar-03
www.vishay.com
15
C15
1 nF
R14
VIN
EXT
D11
SMAJ12CA
R16
10 ꢂ
+
3.3 ꢂ
C1
1 ꢁF
100 V
C2
1 ꢁF
100 V
C3
15 ꢁF
100 V
C4
+
R27
1.4 kꢂ
+
+
4
15 ꢁF
100 V
5, 6,
7, 8
1, 2,
3
D8
DAS19
C10
4.7 ꢁF
16 V
5, 6, 7, 8
4
1
16
15
Q3
Si4886DY
PUSH-PULL
5, 6
V
V
V
CC2
IN
T1
1, 2
Si9124
2
4
OUT
CC
A
5, 6,
7, 8
1, 2,
3
Q1
T3
LEP-9080
1, 2, 3
Si4490DY
3
4
14
13
V
PGND2
OUT
REF
C29
C9
1 ꢁF
5, 6, 7, 8
Q4
D4
5
4
470 pF
11,
12
30BQ040
Si4886DY
GND
B
1:3
1, 2, 3
4
7, 8, 9
5
12
R
PGND
D5
Q2
OSC
C30
Si4490DY
Q5
R6
35 kꢂ
1, 2, 3
9, 10
3,4
R1
200-800 pF
30BQ040
11
10
9
D7
D6
EP SEC_SYNC
Si4886DY
90 kꢂ
30BQ040
6
5, 6,
7, 8
MBR0520
R10
1, 2,
3
7
V
SS
INDET
2 kꢂ
3.3 V
C24
47 ꢁF
10 V
R5
8
R12
0.01 ꢂ
C
4
S1
C
S2
10 kꢂ
C22
+
C23
47 ꢁF
10 V
C32
10 ꢁF
VOUT
+
8:2:2
+
+
7, 8
5, 6,
7, 8
47 ꢁF
1, 2,
3
C11
1 nF
C12
15 pF
10 V
6.3 V
C14
22 nF
OUT_GND
Q6
Si4886DY
R11
2 kꢂ
4
R7
R15
C16
GND
2 kꢂ
3.3 ꢂ
1 nF
LOGIC
2
2
Q7B
3
Q8B
C21
V
OUT
0.047 ꢁF
T2
3
5 V
TX_OUT
GATE
GATE
OUT
A
B
P
4
6
4
6
OUT
N
2:1
V
AUX
U2
MOC207
EP7
GND
R26
5.6 kꢂ
V
1
2
6
5
IN +
1
1
R19
2.2 kꢂ
C28
1 nF
C25
33 nF
R18
300 kꢂ
Q7A
Q8A
5
5
V
-
IN
C34
0.1 ꢁF
R24
1 Mꢂ
Si3552DV
Si3552DV
7
R22
33 kꢂ
7
3
6
+
-
2
4
U3
LM7301
R25
2 kꢂ
R23
18.6 kꢂ
U4
LM4041C1M3-1.2
3
C19
4.7 ꢁF
16 V
+
C33
0.1 ꢁF
1
2
C26
0.1 ꢁF
C27
0.1 ꢁF
OUT_GND
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