EDS3-145 [FUJI]

INFRARED GAS ANALYZER(LOW-CONCENTRATION MEASUREMENT TYPE); 红外气体分析仪(低浓度测量类型)
EDS3-145
型号: EDS3-145
厂家: FUJI ELECTRIC    FUJI ELECTRIC
描述:

INFRARED GAS ANALYZER(LOW-CONCENTRATION MEASUREMENT TYPE)
红外气体分析仪(低浓度测量类型)

文件: 总12页 (文件大小:1330K)
中文:  中文翻译
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INFRARED GAS ANALYZER  
(LOW-CONCENTRATION MEASUREMENT TYPE)  
DATAꢀSHEET  
ZPG  
This gas analyzer (ZPG) is capable of measuring the  
concentration of NO, SO , CO , CO and O components  
in sample gas. NO, SO , CO , CO are measured by non-  
dispersion infrared method (NDIR), While O is measured  
2
2
2
2
2
2
by fuel cell or paramagnetic and zirconia method.  
Through use of the sample switching system, ZPG is  
capable of canceling drift in zero point of the measurable  
component by NDIR.  
Optimum use as an analyzer unit of measurement system  
for gas separation process and atmospheric environment  
measurement and combustion exhaust gas from refuse  
incinerator and boiler, or gas from various industrial  
furnaces.  
O
2
;Fuel cell O  
2
sensor (built in) or paramagnetic  
O
2
sensor (build-in) or zirconia O  
(externally installed TYPE: ZFK7)  
Measurableꢀgasꢀcomponentsꢀandꢀmeasuringꢀrange:  
2
sensor  
FEATURES  
1.Highꢀsensitivity  
Minimum range  
0 - 10ppm  
0 - 10ppm  
0 - 5ppm  
Maximum range  
0 - 100ppm  
0 - 100ppm  
0 - 50ppm  
Equipped with the newest upgraded mass flow sensor.  
It is measurable of 0-5ppm range by newly-designed  
measurement unit.  
NO  
SO2  
CO2  
CO  
2.ꢀExcellentꢀstability  
0 - 5ppm  
0 - 50ppm  
Due to adoption of sample switching method (note1).  
It is capable of canceling drift in zero point of measur-  
able component.  
O2  
built in  
fuel cell  
0 - 10vol%  
0 - 5vol%  
0 - 25vol%  
O2  
0 - 100vol%  
built-in  
3.ꢀEasyꢀmaintenance  
Paramagnetic  
Single beam design simplifies maintenance and mini-  
mizes maintenance costs compared with double beam  
or similarly equipper GFC based system.  
4.ꢀSmallꢀandꢀlight  
O2  
External  
Zirconia  
0 - 5vol%  
0 - 25vol%  
ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ  
• Max. 2 components measurement includ-  
ing O2.  
The size is small 133x483x382mm (HxWxD) and light  
• Measuring range ratio max. 1:10 (except  
O2)  
• Measuring ranges are changeable between  
the specified minimum and maximum  
range  
Settable one range or two ranges  
* In measurement range low range is  
called first range, high range is called  
second range.  
(7kg). It is capable to measure one of NO,SO  
components by NDIR and measure one of O  
nents by O sensor at once.  
5.ꢀExtensiveꢀfunctions  
Various optional functions are available such as auto  
calibration control, atmospheric pressure correc-  
tion, high and low concentration alarm, remote range  
switch, and range identification signal,etc.  
note1) Excellent long term stability due to sample gas  
and relative gas introduced alternately to the  
measurement unit.  
2
,CO  
compo-  
2
,CO  
2
2
Measuredꢀvalueꢀindication:ꢀ  
Digital indication in 4 digits  
(LCD panel with LED back light)  
• Instantaneous value of each component  
• Instantaneous value after O2 correction  
(only in NO, SO2, CO measurement with  
O2)  
• Average value after O2 correction  
(only in NO, SO2, CO measurement with  
O2)  
SPECIFICATIONS  
Standard Specifications  
Principleꢀofꢀmeasurement:ꢀ  
NO, SO  
2
, CO , CO;  
2
• O2 average value  
Non-dispersion infrared-ray absorption  
method (NDIR method)  
Single light source and single beams  
(single beam system)  
EDS3-145  
Date  
Nov.ꢀ2,ꢀ2011  
ZPG  
Analogꢀoutputꢀsignals:ꢀ  
Purgeꢀgasꢀflowꢀrate: 1L/min ( when required)  
LifeꢀtimeꢀofꢀfuelꢀcellꢀO ꢀsensor: 2 years  
4 to 20mA DC or 0 to 1V DC,  
2
isolated internally from circuit and ground.  
Output lines are non-isolated each other.;  
4 outputs max.  
Standard Functions  
Allowable load 550W for 4 to 20mA DC  
Allowable load 100kW for 0 to 1V DC  
* Refer to Table1 for the channel No. of  
displayed values and analog output  
signals.  
Outputꢀsignalꢀholding:ꢀ  
Output signals are held unchanged during  
manual and auto calibrations by activation  
of holding (turning “ON” its setting).  
The values held are those just before start  
calibration mode or setting value.  
It is selectable.  
Analogꢀinputꢀsignal:  
For signal input from externally installed  
sensor.  
O
2
Indication of instantaneous values will not  
be held.  
Signal requirement;  
(1) Signal from Fujis Zirconia O  
(TYPE: ZFK7)  
2
sensor  
Switchꢀranges:ꢀ The switch ranges function is available in  
manual, auto, and remote modes. Only  
preset switch method is effective.  
Manual: Allows range to switch by key opera-  
tion.  
(2) 0 to 1V DC from an O  
2
sensor  
Input section is not isolated. This  
feature is effective when an O  
is not built in.  
2
sensor  
Auto:  
Automatically switched from first range to  
second range when the measured value  
exceeds to 90%FS of first range.  
* Externally installed O  
purchased separately.  
Digitalꢀoutput:ꢀ(Option)ꢀ  
2
sensor should be  
Automatically switched from second range  
to first range when the measured value  
drops to 80% or less first range.  
1c contact (24V DC/1A, resistive load)  
max.15 outputs  
Instrument error, calibration error,  
range identification, auto calibration  
status, solenoid valve drive for auto  
calibration, High/Low limit alarm con-  
tact output  
Remote: Voltage contact input (for measurable  
components)  
(Option)  
Allows range to switch via an external  
signal when remote range switch input  
is received.  
When the contact input terminals for  
each component are input voltage, the  
first range is selected, and it is switched  
to the second range when the terminals  
are open.  
* All relay contacts are isolated mutually  
and from the internal circuit.  
Digitalꢀinput:ꢀ(Option)  
Voltage contact (supply 12-24VDC (15mA  
Max.)) Max.6 inputs  
Remote range change over, auto cali-  
bration remote start, remote hold,  
average value reset, Isolated from  
the internal circuit with photocoupler.  
* These range value are settable between original  
first range and second range.  
Powerꢀsupply:ꢀ Voltage rating  
; 100V to 240V AC  
; 85V to 264V AC  
; 50Hz/60Hz  
Optional Functions  
Allowable range  
Frequency  
Remoteꢀoutputꢀholding:ꢀ  
Power consumption ; 110VA max.  
Operationꢀconditions:ꢀ  
Ambient temperature;  
5˚C to 45˚C  
Ambient humidity  
Output signal is held at the last value or  
preset value by voltage input the remote  
output holding input terminals.  
Holding is maintained while the voltage  
input the terminals. Indication of instan-  
taneous values are not held.  
-
; 90% RH max.,  
non-condensing  
Storageꢀconditions:  
Rangeꢀidentificationꢀsignal:ꢀ  
Ambient temperature;  
Ambient humidity  
-20˚C to 60˚C  
; 100% RH max.,  
non-condensing  
The present measuring range is identified  
by a contact position.  
The contact output terminals for each  
component close when the first range is  
selected, and when the second range is  
selected, the terminals are open.  
Autoꢀcalibration:ꢀ  
Dimensionsꢀ(Hꢀ×ꢀWꢀ×ꢀD):  
133 x 483 x 382mm  
Approx. 7 kg  
Front panel; Cool gray (PANTON 1C-F)  
Steel casing, for indoor use  
Mass:ꢀ  
Finishꢀcolor:ꢀꢀ  
Enclosure:  
Auto calibration is carried out periodically  
at the preset cycle.  
Materialꢀofꢀgas-contactingꢀparts:  
Gas inlet/outlet; SUS304  
When a standard gas cylinder for calibration  
and a solenoid valve for opening/closing  
the gas flow line are prepared externally  
by the customer, calibration will be carried  
out with the solenoid valve drive contacts  
for zero calibration and each span calibra-  
tion turned on/off sequentially at the set  
auto calibration timing.  
Sample cell; SUS304,chloroprene rubber  
Infrared-ray transmitting window; CaF2  
Paramagnetic O2 sensor cell; SUS316  
Fuel cell O2 sensor cell; ABS resin  
Internal piping;Toaron,Teflon, Polypropylen  
Solenoid valve; fluoro-rubber  
Gasꢀinlet/outlet:ꢀRc1/4 or NPT1/4 internal thread  
2
Auto calibration cycle setting:  
Auto calibration cycle is set.  
Correction formula:  
21-On  
21-Os  
Setting is variable within 1 to 99 hours (in  
increments of 1 hour) or 1 to 40 days (in  
increments of 1 day).  
C =  
C
× Cs  
: Sample gas concentration after O2  
correction  
Gas flow time setting:  
The time for flowing each calibration gas  
in auto calibration is set.  
CS : Measured concentration of sample  
gas  
Settable within 60 to 900 seconds (in  
increments of 1 second)  
OS : Measured O2 concentration (Limit  
setting: 1 to 20% O2)  
Autoꢀcalibrationꢀremoteꢀstart:ꢀ  
On : Reference O2 concentration  
(value changeable by setting.0 to  
19% O2)  
Auto calibration starts by opening the auto  
calibration remote start input terminal after  
short circuiting for 1.5 sec or longer.  
Auto calibration starts when contacts  
open.  
AverageꢀvalueꢀafterꢀO  
calculation:ꢀ  
2
ꢀcorrectionꢀandꢀO ꢀaverageꢀvalue  
2
The result of O2 correction or instantaneous  
O2 value can be output as an average value  
over the preset period of time.  
Used for averaging is the moving average  
method in which sampling is carried out  
at intervals of 30 seconds.  
Autoꢀzeroꢀcalibration:  
Auto zero calibration is carried out periodi-  
cally at the preset cycle.  
This cycle is independent on Auto calibra-  
tion” cycle.  
When zero calibration gas and solenoid  
valve for opening/closing the calibration  
gas flow line are prepared externally by  
the customer, zero calibration will be  
carried out with the solenoid valve drive  
contact for zero calibration turned on/off  
at the set auto zero calibration timing.  
(Output is updated every 30 seconds. It is  
the average value in the determined period  
of time just before the latest updating.)  
Averaging time is settable within 1 to 59  
minutes (in increments of 1 minute) or 1  
to 4 hours (in increments of 1 hour).  
Averageꢀvalueꢀresetting:ꢀ  
The above-mentioned output of average  
Auto zero calibration cycle setting:  
Auto zero calibration cycle is set.  
Setting is variable within 1 to 99 hours (in  
increments of 1 hour) or 1 to 40 days (in  
increments of 1 day)  
value is started from the initial state by  
opening the average value resetting input  
terminals after short circuiting for 1.5 sec  
or longer.  
Gas flow time setting:  
Output is reset by input voltage and re-  
started by opening  
Communicationꢀꢀfunction:  
RS-485 (9pins D-sub connector)  
The timing for flowing zero gas in auto  
zero calibration is set.  
Settable within 60 to 900 seconds (in  
increments of 1 second)  
Half-duplex bit serial  
High/lowꢀlimitꢀalarm:ꢀ  
Alarm contact output turns on when  
Start-stop synchronization  
ModbusTM protocol  
measurement value reaches the preset  
high or low limit alarm value.  
Contacts close when the instantaneous  
value of each channel exceeds the high  
alarm limit value or falls below the low  
alarm limit value.  
Contents : Read/Write parameters  
Read measurement concen-  
tration and instrument status  
Remark : When connecting via RS-  
232C interface, an RS-232C  
RS-485 converter should  
be used.  
Instrumentꢀerrorꢀcontactꢀoutput:ꢀ  
Contacts turn on at occurrence of analyzer  
error No. 1, 2, 3 or 10.  
Calibrationꢀerrorꢀcontactꢀoutput:ꢀ  
Contacts turn on at occurrence of manual  
Atmosphericꢀpressureꢀcorrection:  
Measure atmospheric pressure and cal-  
culate compensation (for use, be sure to  
relieve the exhaust gas from analyzer to  
the atmosphere)  
or auto calibration error (any of errors No.  
4 to 9).  
After atmospheric pressure correction;  
Autoꢀcalibrationꢀstatusꢀcontactꢀoutputs:  
Contacts turn on during auto calibration.  
Zero point : No influenced  
Span point: Thechangeis0.5%measured  
value or less relating to the  
change of the atmospheric  
pressure 1%.  
O2ꢀcorrection:  
Correction of measured NO, SO2 and CO  
gas concentrations into values at reference  
O2 concentration.  
Correction range: 700hPa-1050hPa  
3
ZPG  
Standardꢀgasꢀforꢀcalibration:  
Zero gas ; Dry N2  
Performance  
Repeatability:ꢀ  
Linearity:ꢀ  
0.5% of full scaleꢀ  
1% of full scale  
prior to atmospheric pressure correction  
(option)  
0.5% of full scale/week (measurable  
component of NDIR)  
Span gas ; Each sample gas having con-  
centration 90 to 100% of its  
measuring range (recom-  
mended).  
In case a zirconia O2 analyzer is installed  
externally and calibration is carried out on  
the same calibration gas line:  
Zero gas ; Dry air or atmospheric air (Do  
not use with CO2 measure-  
ment)  
Zeroꢀdrift:ꢀ  
2.0% of full scale/week (O2 sensor)  
2.0% of full scale/week  
Spanꢀdrift:ꢀ  
Responseꢀtimeꢀ(T90)ꢀ:ꢀ  
30 seconds or better  
Response interval is changed depending  
on timing of the switching gas by sample  
switching operation. (Td=5-20 seconds)  
Span gas ; For other than O2 measure-  
ment, each sample gas hav-  
ing concentration 90 to 100%  
of its measuring range  
Interferenceꢀfromꢀotherꢀgases:ꢀ  
Sample switching design effectively  
minimizes interference. But it may occur  
depending on component gas and its  
concentration.  
For O2 measurement, O2 gas  
of 1 to 2 vol%/remains N2 gas  
Relativeꢀgasꢀforꢀsampleꢀswitching:  
NO, SO2, CO measurement;  
For sample gas dewpoint > 2°C sam-  
ple switching relative gas is wet N2.  
For sample gas dewpoint < 2°C use  
dry N2 or zero gas equivalent.  
CO2 measurement;  
Preprocessing can further decrease influ-  
ence in this ease.  
Contact manufacturer.  
N2 with not contain CO2 and moisture.  
(over 99.999999%)  
EC Directive Compliance  
Purgeꢀgas:ꢀ  
WithCO2 measurement, besuretoperform  
the purge in the analyzer with N2.  
The product conforms to the requirements of the Low Volt-  
age Directive 2006/95/EC and EMC directive 89/336/EEC  
(as amended by Directive 92/31/EEC), both as amended by  
Directive 93/68/EEC.  
It conforms to following standards for product safety and  
electromagnetic compatibility ;  
Installation Requirements  
• Indoor use (Select a place where the equipment does  
not receive direct sunlight, draft/rain or radiation from hot  
substances. If such a place cannot be found, a roof or  
cover should be prepared for protection.)  
• Avoid a place where unit receives heavy vibration  
• Select a place where atmospheric air is clean  
EN61010-1 : 2010 Safety requirements for electrical equip-  
ment for measurement, control and labora-  
tory use.  
“Installation Category II”  
“Pollution Degree 2”  
EN61326-1 : 2006  
Electrical equipment for measurement,  
control and laboratory use — EMC require-  
ments.  
Standard Requirements for Sample Gas  
Flowꢀrate:ꢀ  
Temperature:ꢀ  
Pressure:ꢀ  
1.0L / min 0.2L / min  
0 to 50˚C  
10 kPa or less (Gas outlet side should be  
open to the atmospheric air.)  
100 µg/Nm3 or less in particle size of 0.3  
µm or less  
Dust:ꢀ  
Mist:ꢀ  
Unallowable  
Moisture:ꢀ  
Below the level where saturation occurs  
at 2°C or less for CO measurement, NO  
measurement and SO2 measurement.  
(Contain comparable sample gas and  
relative gas)  
Below the level where saturation occurs at  
-30°C or less for CO2 measurement(Contain  
comparable sample gas and relative gas)  
Corrosiveꢀcomponent:  
1 ppm or less  
4
Principle diagram of NDIR type measurement (For NO, SO2, CO2, CO)  
Front expansion chamber  
Gas inlet  
Gas outlet  
Infrared-ray  
light source  
Rear expansion chamber  
Detector  
Mass flow sensor  
Motor  
Measuring cell  
Chopper  
Preamplifier  
Signal  
Indication  
processing  
and calculation  
block  
Output  
Principle diagram of fuel cell type  
measurment (For O2)  
Principle diagram of paramagnetic type measurment (For O2)  
Mirror  
Permanent magnet  
Dumb-bell  
Resistor  
Thermistor  
Electrolyte  
Gas inlet  
Measuring cell  
Magnetic field  
Gas outlet  
Negative  
electrode  
Preamplifier  
Permanent  
magnet  
Light emitting diode  
Photo diode  
Diaphragm  
Positive  
electrode  
Signal processing and  
calculation block  
Indication  
Output  
Principle diagram of Sample switching method  
Gas analyzer (ZPG)  
SV1  
Exhaust  
(atmospheric  
pressure)  
Sample gas  
com  
NC  
NO  
Measuring  
cell  
Detector  
Infrared-ray  
light source  
Motor  
Solenoid valve  
for switching  
Chopper  
NC  
Exhaust  
(atmospheric  
pressure)  
Relative gas  
com  
SV2  
NO  
Gas flow  
NC: Normal Close  
NO: Normal Open  
Explanationꢀofꢀtheꢀsampleꢀswitchingꢀmethod  
SampleꢀgasꢀandꢀrelativeꢀgasꢀareꢀintroducedꢀalternatelyꢀandꢀconstantlyꢀtoꢀtheꢀsampleꢀcellꢀofꢀtheꢀanalyzerꢀbyꢀSole-  
noidꢀvalveꢀforꢀswitchingꢀflowꢀ(SV1,SV2ꢀ)ꢀ  
SolenoidꢀvalveꢀSV1ꢀandꢀSolenoidꢀvalveꢀSV2ꢀareꢀswitchedꢀbyꢀtheꢀsignalꢀsendingꢀfromꢀtheꢀanalyzer.ꢀAnalyzerꢀmea-  
suresꢀeachꢀsampleꢀgasꢀandꢀeachꢀrelativeꢀgasꢀonꢀproperꢀtimingꢀandꢀtransformꢀtheꢀchangeꢀofꢀtheꢀrelativeꢀgasꢀandꢀ  
sampleꢀgasꢀasꢀtheꢀconcentrateꢀvalueꢀ(=ꢀgasꢀconcentrationꢀofꢀtheꢀmeasurableꢀcomponent)andꢀsendꢀoutputꢀsignal.  
ꢀꢀ Dueꢀtoꢀmonitoringꢀtheꢀchangeꢀofꢀtheꢀrelativeꢀgasꢀandꢀsampleꢀgasꢀallꢀtheꢀtime,ꢀInfluenceꢀofꢀtheꢀinterferenceꢀcom-  
ponentsꢀandꢀzeroꢀdriftꢀareꢀeliminated.  
5
ZPG  
Examples of sampling system configuration including gas analyzer  
*This is a typical configuration. As configuration might be different depending on measuring objects. Please consult with us.  
1)To measure sample gas without moisture.  
10  
Membrane  
filter  
9
Flow meter  
Gas  
analyzer  
(ZPG)  
O2 analyzer  
Exhaust  
(atmospheric pressure)  
1
3
Pump  
Mist filter  
Sample  
gas inlet  
7
Two-way  
Solenoid  
valve  
7
7
7
Solenoid  
valve  
5
Drain pot  
11  
Demister  
6
Ball valve  
6
Ball valve  
Drain  
Reference gas  
for zero  
calibration  
Reference gas for  
span calibration  
8
2)To measure high moisture content sample gas, NO, SO2, or CO (saturation 2°C or more)  
10  
Membrane  
filter  
9
Flow meter  
Gas  
analyzer  
(ZPG)  
Air filter  
relative gas  
3
Pump  
Humidifier  
12  
NOX/NO converter  
Exhaust  
(atmospheric  
pressure)  
(for NOX measurement)  
(N2)  
1
3
Pump  
Mist filter  
Sample  
gas inlet  
2)  
*
7
Two-way  
Solenoid  
valve  
O2 analyzer  
Exhaust  
(atmospheric  
pressure)  
7
7
7
Solenoid  
valve  
1)  
4
*
Electronic  
cooler  
2
Safety  
drain trap  
5
Drain  
pot  
6
Ball  
valve  
Reference gas  
for zero  
calibration  
Reference gas for  
span calibration  
Drain  
8
1) Be sure to remove the moisture to be temperature 5ºC or lower from measuring gas by electronic  
cooler and water concentration should be equalized in reference gas and sample gas.  
2) Be sure to use NO2/NO converter in case of measuring NOx.  
*
*
3)To measure impurity and minute concentration (0-20ppm or less) (Relative gas is not required by this method)  
10  
Membrane  
filter  
9
Flow meter  
Gas  
relative gas line  
analyzer  
(ZPG)  
Component  
eliminator  
*3  
Exhaust  
(atmospheric pressure)  
7
Two-way  
Solenoid  
valve  
3
Pump  
1st filter  
Sample gas  
Sample gas line  
13  
Three solenoid valve  
7
Solenoid  
valve  
11  
Demister  
Ball valve  
6
Drain  
8
Reference gas  
for zero calibration  
3) Component eliminator can eliminate only measurable component in the sample gas and use the  
measurable component as a relative gas.  
*
To measure CO, Use the CO/CO2 converter.To measure NO, SO2 ,CO2, Use the component  
adsorbent.  
6
List of sampling devices (example)  
No.  
Device name  
Fujis type  
1
2
3
4
5
Mist filter  
ZBBK1V03-0  
ZBH51603  
Safety drain trap  
Pump  
ZBG80  
Electoric cooler  
Drain pot  
ZBC92004  
ZBH13003 (Length 255mm)  
ZBFB1  
Ball valve  
6
7
8
Two-way solenoid valve  
Standard gas for calibration  
Flow meter  
ZBM Y04-0 (Codes in to be selected depending on application)  
ZBD42203  
ZBBM2V03-0  
ZBH35003  
ZDL02001  
9
10  
11  
12  
13  
Membrane filter  
Demister  
NO2/NO converter  
Three-way solenoid valve  
Note) The above is a typical configuration example. As configuration may differ depending on measuring objects,  
please consult us.  
Table 1 Channel (Ch) No. and display/output contents comparison table  
Code symbol  
6th digit 7th digit 21st digit Display/output contents  
P
A
D
B
P
A
D
B
P
A
B
P
A
B
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
A
A
A
C
C
C
Ch1:NO  
Ch1:SO2  
Ch1:CO2  
Ch1:CO  
Ch1:NO, Ch2:O2  
Ch1:SO2, Ch2:O2  
Ch1:CO2, Ch2:O2  
Ch1:CO, Ch2:O2  
1 to 3  
1 to 3  
1 to 3  
1 to 3  
1 to 3  
1 to 3  
1 to 3  
1 to 3  
1 to 3  
1 to 3  
Ch1:NOx, Ch2:O2, Ch3:corrected NOx  
Ch1:SO2, Ch2:O2, Ch3:corrected SO2  
Ch1:CO, Ch2:O2, Ch3:corrected CO  
Ch1:NOx, Ch2:O2, Ch3:corrected NOx, Ch4:corrected NOx average  
Ch1:SO2, Ch2:O2, Ch3:corrected SO2, Ch4:corrected SO2 average  
Ch1:CO, Ch2:O2, Ch3:corrected CO, Ch4corrected CO average  
* When the 21st digit code is A or C, the component of the NO analyzer is displayed as NOx.  
SCOPE OF DELIVERY  
ORDERING INFORMATION  
•ꢀGasꢀanalyzerꢀ…ꢀ1ꢀunit  
1.Codeꢀsymbols  
•ꢀReplacementꢀfuseꢀ(250V,ꢀ2AꢀAC,ꢀdelayꢀtype)ꢀ…ꢀ2ꢀpcs  
•ꢀInstructionꢀmanualꢀ…ꢀ1ꢀcopy  
2.ꢀApplicationꢀandꢀcompositionꢀofꢀsampleꢀgas  
•ꢀConnectorꢀforꢀI/Oꢀconnectionꢀ…ꢀ1ꢀset  
•ꢀPowerꢀcableꢀ(standardꢀinletꢀtypeꢀ2m)ꢀ…ꢀ1ꢀpc  
7
ZPG  
CODE SYMBOLS  
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25  
Digit  
note  
Z P G  
B
1
Y Y Y Y Y Y  
Y
Digit  
Description  
4
<Specification/structure>  
Horizontal type(Terminal block for power supply)  
Horizontal type(Power inlet,with lock)  
A
D
note1  
5
6
<Mounting>  
19 inch rack mounting type EIA comformity(horizontal type)  
<Measurable component (NDIR)>  
NO  
SO2  
CO2  
CO  
Others  
B
P
A
D
B
Z
7
<Measurable component (O2)>  
None  
Y
1
2
3
4
note2  
External O2 analyzer  
External zirconia O2 sensor (ZFK7)  
Built-in fuel cell O2 sensor  
Built-in paramagnetic O2 sensor  
<Revision code>  
8
9
1
note3  
note3  
<Measuring range (NDIR)>1st component, 1st range  
10 <Measuring range (NDIR)>1st component, 2nd range  
11 <Unused digit>  
12 <Unused digit>  
13 <Unused digit>  
14 <Unused digit>  
15 <Unused digit>  
16 <Unused digit>  
17 <Measuring range (O2)>  
None  
Y
Y
Y
Y
Y
Y
Y
A
B
C
L
0-5/10%  
0-5/25%  
0-10/25%  
0-5%  
0-10%  
0-25%  
0-50%  
M
V
P
0-100%  
Others  
R
Z
18 <Gas connection>  
1
Rc /4  
1
2
1
NPT /4  
19 <Output>  
DC0-1V  
DC4-20mA  
DC0-1V+Communication function  
DC4-20mA+Communication function  
20 <Language/Power cable>  
Janpanese (PSE)  
A
B
C
D
note4  
note4  
note4  
note4  
note5  
J
E
U
C
English (UL)  
English (CEE)  
Chinese (CCC)  
21 <O2 correction and O2 correction average output>  
None  
O2 correction  
Y
A
B
C
O2 correction average  
O2 correction and O2 correction average  
22 <Optional function (DIO)>  
FAULT A. Cal. H/L Alarm RangeID/Remote range  
None  
Y
A
B
C
D
E
F
G
H
23 <Pressure compensation>  
None  
Y
1
Pressure compensation  
24 <Unit>  
ppm, Vol%  
A
B
mg/m3, g/m3  
note6  
note7  
25 <Adjustment>  
For standard(combustion exhaust)  
Others  
A
Z
8
RANGE CODE  
O measurement range  
2
Range  
None  
Code  
Measurement Range Fuel cell O  
2
Paramagnetic Zirconia O  
2
range  
code sensor  
O
2
sensor  
sensor  
Y
5
6
7
8
9
A
(built - in) (built - in)  
(external)  
0~5ppm  
0~5/10 vol%  
0~5/25 vol%  
0~10/25 vol%  
0~5 vol%  
A
B
C
L
0~10ppm  
0~20ppm  
0~25ppm  
0~30ppm  
0~50ppm  
0~10 vol%  
0~25 vol%  
0~50 vol%  
0~100 vol%  
M
V
P
R
note1)When “D” is specified at 4th digit, Power cable is supplied in the scope of supply. Cable specification should be  
specified at the 20th digit.  
note2)When "1"is specified at 7th digit, O2 pt sensor signal has to be set as 0-1V DC linear corresponding to full scale.  
External zirconia O2 sensor and external O2 analyzer are not included in the scope of supply, and has to be separately  
ordered.  
note3)Select the range code for each range from the range code table shown above. Range of fuel cell O2 sensor is 0-10%  
or more.  
note4)Select the type of voltage rating, plug type and applicable standard of the power cable by 20th digit. Select a power  
cable for using at the location of end-user.  
note5)O2 correction is caluculated only for NO, SO2 and CO.  
note6)When "B" is specified at 24th digit, measuring range should be specified by ppm range code. In this case NO,SO2 and  
CO measuring range are corresponding range in mg/m3. Please refer to the table shown below for the corresponding  
range code based on "mg/m3".  
note7)When "A"is specified at 25th digit ,the analyzer will be adjusted and delivered with the balance gas N2. When other  
adjustment is required, please specify "Z". When "Z" is specified, please attach a list of gas composition contained in  
the measuring gas.  
Corresponding mg/m3  
Corresponding range in mg/m3  
Range code  
Unit : ppm  
0-5ppm  
NO  
SO2  
CO  
5
6
7
8
9
A
0-6.5mg/m3  
0-13.0mg/m3  
0-26.0mg/m3  
0-32.5mg/m3  
0-40.0mg/m3  
0-65.0mg/m3  
0-14.0mg/m3  
0-28.0mg/m3  
0-57.0mg/m3  
0-70.0mg/m3  
0-85.0mg/m3  
0-140mg/m3  
0-6.00mg/m3  
0-12.5mg/m3  
0-25.0mg/m3  
0-30.0mg/m3  
0-37.5mg/m3  
0-60.0mg/m3  
0-10ppm  
0-20ppm  
0-25ppm  
0-30ppm  
0-50ppm  
The conversion formula "ppm" unit  
into "mg/m3" unit.  
NO (mg/m3) = 1.34 × NO (ppm)  
SO2 (mg/m3) = 2.86 × SO2 (ppm)  
CO (mg/m3) = 1.25 × CO (ppm)  
9
ZPG  
OUTLINE DIAGRAMS (Unit : mm)  
Mounting method  
The analyzer weight should be sup-  
ported at the bottom of the case.  
<TOP VIEW>  
429  
19-inch rack mounting type  
<Rack dimensions>  
450 or more  
465  
Mounting diagram  
Guide rails  
<FRONT VIEW>  
Flowmeter  
Power  
Switch  
Guide rails  
415  
463  
483  
<REAR VIEW>  
Digital Input/output Connector (DIO1 to 3)  
Analog Output Connctor (A/O)  
Communication  
Connector (RS485)  
Purge Gas Inlet Rc1/4 or NPT1/4  
Sample Gas Inlet Rc1/4 or NPT1/4  
Sample Gas Outlet Rc1/4 or NPT1/4  
Analog Input  
Connector (A/I)  
Fuse  
(M4Terminal BlockType)  
Reference Gas Inlet Rc1/4 or NPT1/4  
Power Inlet(100V to 240V AC 50/60Hz)  
<SIDE VIEW>  
25  
2
(M4Terminal BlockType)  
380  
396  
24  
16  
(Power Inlet Type(100V to 240V AC 50/60Hz))  
10  
EXTERNAL CONNECTION  
<Analog output> A/O connector  
<RS485 communication signal>  
1
2
1
2
3
4
5
13  
1
5
1
AO1+  
AO1  
AO2+  
AO2  
AO3+  
AO3  
AO4+  
(GND)  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
6
7
8
9
-
RT×D+  
25  
14  
9
6
-
3
RT×D  
-
D-sub 25pins female  
-
D-sub 9pins female  
4
* In standard, displayed Channel No.  
and Analog Output No. are same.  
AO4-  
5
6
<Terminal block>  
7
P
N
L
8
<Analog input> A/I connector (O2 signal input)  
100 to 240V AC  
9
AI  
-
10  
11  
12  
13  
<Power inlet>  
AI+  
POWERꢀINLET  
100-240VꢀAC  
<Digital I/O> DIO 1 to 3 connector (option)  
DIO1  
connector connector connector  
DI1+ DI4+ DI7+  
DI1 DI4 DI7  
DI2+ DI5+ DI8+  
DI2 DI5 DI8  
DI3+ DI6+ DI9+  
DI3 DI6 DI9  
DIO2  
DIO3  
13  
1
1
2
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
-
-
-
Digital input  
OFF : 0V  
ON : 12 to 24V DC  
25  
14  
-
-
-
3
D-sub 25pins female  
-
-
-
4
NC  
* DIO 1 to 3 are all as same connector.  
com  
NO  
NC  
com  
NO  
NC  
com  
NO  
NC  
com  
NO  
NC  
DO1  
DO2  
DO3  
DO4  
DO5  
DO6  
DO7  
DO8  
DO9  
DO10  
DO11  
DO12  
DO13  
DO14  
DO15  
5
6
Digital output  
max. contact load  
rating 24V DC/1A  
7
Contents of digital input  
signal  
8
9
DI1  
DI2  
DI3  
DI4  
DI5  
DI6  
DI7  
DI8  
DI9  
Remote hold  
Average value reset  
A. cal. start  
10  
11  
12  
13  
com  
NO  
A. zero. cal. start  
Remote range Ch1  
Remote range Ch2  
(using internal)  
(using internal)  
(using internal)  
Contents of digital output signal  
Independent on the  
number of component  
1-component analyzer  
2-component analyzer  
B, D, E, F, G, H  
22th digit  
DO1  
A, C  
B, E  
D, F, G, H  
Instrument error  
Calibration error  
Instrument error  
Calibration error  
A.cal.status  
For zero gas  
For span gas Ch1  
(Alarm1)  
Instrument error  
Calibration error  
(A.cal.status)  
Instrument error  
Calibration error  
(A.cal.status)  
DO2  
The items in the parentheses  
may not be available depend-  
ing on the selected type on  
22th digit.  
DO3  
DO4  
(For zero gas)  
(For zero gas)  
DO5  
(For span gas Ch1) (For span gas Ch1)  
(For span gas Ch2)  
DO6  
(Alarm1)  
(Alarm2)  
(Alarm3)  
(Alarm4)  
(Alarm5)  
DO7  
(Alarm2)  
The normal open side (NO) of  
digital output is close when  
the function is active without  
range ID.  
DO8  
(Alarm3)  
DO9  
(Alarm4)  
(Range identification Ch1)  
DO10  
DO11  
DO12  
DO13  
DO14  
DO15  
(Alarm5)  
Range identification Ch1 (Range identification Ch2)  
(Alarm1)  
(Alarm2)  
(Alarm3)  
(Alarm4)  
(Alarm5)  
(Alarm1)  
(Alarm2)  
(Alarm3)  
(Alarm4)  
(Alarm5)  
In case of range ID, normal  
open (NO) side is close with  
First range.  
The normal close (NC) side is  
close with Second range.  
11  
ZPG  
Gasꢀinlet/outletꢀsize:  
Rc /4 or NPT /4  
Powerꢀsupply:ꢀ Rated voltage  
Exclusive Zirconia O2 Sensor  
(to be purchased separately)  
1
1
; 100 to 115V AC or  
200 to 240V AC  
Rated frequency ; 50Hz/60Hz  
Max. rated power; 215VA (during power  
ON)  
For O2 correction, the gas analyzer ZPG can accept linearized  
0 to 1V DC signal coming from analyzer calibrated 0 to 25%  
O2 full scale. If the analyzer is not available, Fuji can supply  
exclusive Zirconia O2 sensor Model ZFK.  
Measuringꢀmethod:  
65VA (during steady-  
state operation)  
Steel casing, for indoor application  
Temperature indication (LED)  
Temperatureꢀalarmꢀoutput:  
Contact output 1a contact,  
Contact capacity 220V, 1A AC (resistive  
load)  
Outerꢀdimensionsꢀ(HꢀxꢀWꢀxꢀD):  
141 x 170 x 190mm  
Massꢀ{weight}:ꢀ Approx. 3kg  
Enclosure:ꢀ  
Indication:ꢀ  
Zirconia system  
Measurableꢀcomponentꢀandꢀmeasuringꢀrange:  
Measurable component  
O2 Oxygen  
Range  
0 to 25vol%  
Repeatability:ꢀ Within 0.5% of full scale  
Linearity:ꢀ  
Zeroꢀdrift:ꢀ  
Spanꢀdrift:ꢀ  
Within 1% of full scale  
Within 1% of full scale/week  
Within 2% of full scale/week  
Finishꢀcolor:ꢀ  
Munsell 5Y 7/1  
Responseꢀtime:ꢀ Approx. 20 seconds (for 90% response)  
Measuredꢀgasꢀflowꢀrate:  
0.5 0.25L / min  
Remark: The Zirconia system, due to its principle,  
may produce a measuring error due to rela-  
tive concentration versus the combustible  
CODE SYMBOLS  
1
2
3
4
5
6
7
8
9
10 11 12 13  
Y 0 Y Y  
Description  
Measuring method  
Zirconia method  
Z F K 7 Y Y  
4
-
O
2
gas concentration. Also, a corrosive  
gas (SO of 250 ppm or more, etc.) may  
affect the life of the sensor.  
7YY  
2
Power supply  
9
B
C
100 to 115V AC 50/60Hz(Standard)  
200 to 240V AC 50/60Hz(Standard)  
200 to 240V AC 50/60Hz(CE mark)  
OUTLINE DIAGRAM (Unit:mm)  
Gas inlet/outlet size  
Rc 1/4  
NPT 1/4  
170  
152  
1
8
OXYGEN ANALYZER  
TEMP.  
1
2
4
5
AC250V  
T3.15A  
3
6
7
L
N
AC  
OUT  
ALM  
INPUT  
9TH DIGIT  
1
1: RC /4  
8: NPT1/4  
ø5  
OUTLET  
INLET  
EXTERNAL CONNECTION DIAGRAM  
1
2
3
4
5
6
7
+
-
AC power supply  
E
Output  
Temperature  
to analyzer alarm output  
Caution on Safety  
*Before using this product, be sure to read its instruction manual in advance.  
International Sales Div  
Sales Group  
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome,  
Shinagawa-ku, Tokyo 141-0032, Japan  
http://www.fujielectric.com  
Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425  
http://www.fujielectric.com/products/instruments/  
Information in this catalog is subject to change without notice.  
Printed in Japan  

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