IRDC3831W [INFINEON]

USER GUIDE FOR IR3831W EVALUATION BOARD; 用户指南IR3831W评估板
IRDC3831W
型号: IRDC3831W
厂家: Infineon    Infineon
描述:

USER GUIDE FOR IR3831W EVALUATION BOARD
用户指南IR3831W评估板

文件: 总16页 (文件大小:725K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
IRDC3831W  
TM  
SupIRBuck  
USER GUIDE FOR IR3831W EVALUATION BOARD  
DESCRIPTION  
An output over-current protection function is  
implemented by sensing the voltage developed  
across the on-resistance of the synchronous  
rectifier MOSFET for optimum cost and  
performance.  
The IR3831W is a synchronous buck  
converter, providing compact, high  
performance and flexible solution in a small  
5mmx6mm Power QFN package.  
a
Key features offered by the IR3831W  
include programmable soft-start ramp,  
This user guide contains the schematic and bill  
of materials for the IR3831W evaluation board.  
The guide describes operation and use of the  
evaluation board itself. Detailed application  
information for IR3831W is available in the  
IR3831W data sheet.  
Power  
Good,  
thermal  
protection,  
programmable switching frequency, tracking  
input, enable input, input under-voltage  
lockout for proper start-up, and pre-bias  
start-up.  
BOARD FEATURES  
Vin = +12V (13.2V Max)  
• Vcc= +5V (5.5V Max)  
Vout = +0.75V @ 0- ±8A  
• Fs = 400kHz  
L = 0.6uH  
Cin= 3x10uF (ceramic 1206) + 330uF (electrolytic)  
Cout= 8x22uF (ceramic 0805)  
11/05/09  
1
IRDC3831W  
CONNECTIONS and OPERATING INSTRUCTIONS  
A well regulated +12V input supply should be connected to VIN+ and VIN-. A maximum ±8A load should be  
connected to VOUT+ and VOUT-. The connection diagram is shown in Fig. 1 and inputs and outputs of the  
board are listed in Table I.  
IR3831W has two input supplies, one for biasing (Vcc) and the other as input voltage (Vin). Separate  
supplies should be applied to these inputs. Vcc input should be a well regulated 4.5V-5.5V supply and it  
would be connected to Vcc+ and Vcc-.  
If single 12V application is required, connect R7 ( zero Ohm resistor) which enables the on board bias  
regulator (see schematic). In this case there is no need of external Vcc supply.  
The output tracks VDDQ input. The value of R14 and R28 can be selected to provide the desired ratio  
between the output voltage and the tracking input. For proper operation of IR3831W, the voltage at Vp pin  
should not exceed Vcc.  
Table I. Connections  
Connection  
VIN+  
Signal Name  
Vin (+12V)  
VIN-  
Ground of Vin  
Vcc input  
Vcc+  
Vcc-  
Ground for Vcc input  
Ground of Vout  
Vout (+0.75V)  
Enable  
VOUT-  
VOUT+  
Enable  
VDDQ  
Tracking Input  
Power Good Signal  
PGood  
LAYOUT  
The PCB is a 4-layer board. All of layers are 2 Oz. copper. The IR3831W SupIRBuck and all of the  
passive components are mounted on the top side of the board.  
Power supply decoupling capacitors, the Bootstrap capacitor and feedback components are located  
close to IR3831W. The feedback resistors are connected to the output voltage at the point of regulation  
and are located close to the SupIRBuck. To improve efficiency, the circuit board is designed to  
minimize the length of the on-board power ground current path.  
11/05/09  
2
IRDC3831W  
Connection Diagram  
Vin  
GND  
Enable  
Vp  
GND  
Vo  
VDDQ  
AGND  
Vcc  
GND  
PGood  
SS  
Fig. 1: Connection diagram of IR383xW evaluation boards  
11/05/09  
3
IRDC3831W  
Fig. 2: Board layout, top overlay  
Fig. 3: Board layout, bottom overlay  
11/05/09  
4
IRDC3831W  
AGND  
Plane  
PGND  
Plane  
Single point  
connection  
between AGND  
and PGND.  
Fig. 4: Board layout, mid-layer I  
Fig. 5: Board layout, mid-layer II  
11/05/09  
5
IRDC3831W  
2
1
1
1
1
n d G 3 A  
1 5  
o o B t  
n a E b l e  
c
V c  
1 3  
1 4  
9
8
o o G d P  
1
1
1
1
1
1
1
1
11/05/09  
6
IRDC3831W  
Bill of Materials  
Item Quantity Part Reference  
Value  
Description  
Manufacturer  
Panasonic  
TDK  
Part Number  
1
2
3
1 C1  
3 C2 C3 C4  
1 C10  
330uF  
10uF  
0.022uF  
SMD Elecrolytic, Fsize, 25V, 20%  
1206, 16V, X5R, 20%  
0603, 16V, X7R, 10%  
EEV-FK1E331P  
C3216X5R1E106M  
ECJ-1VB1C223K  
Panasonic- ECG  
4
1 C34  
10uF  
0805, 10V, X5R, 20%  
Panasonic - ECG  
ECJ-GVB1A106M  
5
6
7
5 C7 C13 C14 C24 C32  
1 C8  
1 C11  
0.1uF  
2200pF  
560pF  
0603, 25V, X7R, 10%  
0603, 50V, NP0, 5%  
0603, 50V, NP0, 5%  
Panasonic - ECG  
Murata  
Panasonic- ECG  
ECJ-1VB1E104K  
GRM1885C1H222JA01D  
ECJ-1VC1H561J  
C15 C16 C17 C18 C19 C20  
C21 C22  
8
9
8
22uF  
0805, 6.3V, X5R, 20%  
0603, 50V, X7R, 10%  
0603, 50V, X7R, 10%  
Zener, 5.6V  
Panasonic- ECG  
Panasonic - ECG  
Panasonic - ECG  
Fairchild  
Delta  
Fairchild  
Rohm  
Rohm  
Panasonic - ECG  
Vishey/Dale  
Rohm  
Rohm  
Rohm  
ECJ-2FB0J226M  
ECJ-1VB1H103K  
ECJ-1VB1H223K  
MM3Z5V6B  
1 C25  
1 C26  
1 D1  
1 L1  
1 Q1  
1 R5  
1 R18  
1 R4  
1 R6  
1 R9  
1 R12  
1 R17  
1 R19  
1 R10  
1 R1  
1 R2  
2 R14, R28  
1 U1  
10000pF  
22000pF  
MM3Z5V6B  
0.6uH  
MMBT3904/SOT NPN, 40V, 200mA, SOT-23  
3.3k  
49.9k  
210  
20  
35.7k  
3.24k  
10.0k  
7.5k  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
11.5x10x4mm, 20%, 1.7mOhm  
MPL104-0R6IR  
MMBT3904/SOT  
MCR03EZPFX3301  
MCR03EZPFX4992  
ERJ-3EKF2100V  
CRCW060320R0FKEA  
MCR03EZPFX3572  
MCR03EZPFX3241  
MCR03EZPFX1002  
MCR03EZPFX7501  
RC0603FR-100RL  
MCR03EZPFX1481  
MCR03EZPFX6651  
MCR03EZPFX1501  
Thick Film, 0603,1/10W,1%  
Thick Film, 0603,1/10W,1%  
Thick Film, 0603,1/10W,1%  
Thick Film, 0603,1/10 W,1%  
Thick Film, 0603,1/10W,1%  
Thick Film, 0603,1/10 W,1%  
Thick Film, 0603,1/10W,1%  
Thick Film, 0603,1/10W,1%  
Thick Film, 0603,1/10W,1%  
Thick Film, 0603,1/10W,1%  
Thick Film, 0603,1/10W,1%  
Thick Film, 0603,1/10W,1%  
8A SupIRBuck, 6mmx5mm  
Rohm  
Yageo  
Rohm  
Rohm  
0
1.48k  
6.65k  
1.50k  
IR3831W  
Rohm  
International Rectifier IR3831WMPbF  
11/05/09  
7
IRDC3831W  
TYPICAL OPERATING WAVEFORMS  
Vin=12.0V, Vcc=5V, Vo=0.75V, Io=0- ±8A, Room Temperature, No Air Flow  
Fig. 7: Start up at 8A, sourcing current  
Ch1:PGood, Ch2:Vout, Ch3:SS, Ch4:VDDQ  
Fig. 8: Start up with Prebias, 0A Load  
Ch1:PGood, Ch2:Vout, Ch3:SS, Ch4:VDDQ  
Fig. 10: Inductor node at -3A, sinking  
current, Ch3:SW , Ch4:Iout  
Fig. 9: Inductor node at 8A, sourcing  
current, Ch3:SW, Ch4:Iout  
Fig. 11: Output Voltage Ripple, 8A,  
sourcing current, Ch2: Vout  
Fig. 12: Short (Hiccup) Recovery  
Ch2:Vout, Ch3:VSS , Ch4:PGood  
11/05/09  
8
IRDC3831W  
TYPICAL OPERATING WAVEFORMS  
Vin=12V, Vcc=5V, Vo=0.75V, Room Temperature, No Air Flow  
Fig. 14: Tracking -3A load, sinking current,  
Ch2:Vout, Ch2: IL, Ch3:VDDQ, Ch4:PGood  
Fig. 13: Tracking 8A, sourcing current,  
Ch2:Vout, Ch3:VDDQ, Ch4:PGood  
Fig. 15: Transient Response, 1A/us  
-0.5A to +0.5A load , Ch1:Vout, Ch3:Io  
11/05/09  
9
IRDC3831W  
TYPICAL OPERATING WAVEFORMS  
Vin=12V, Vcc=5V, Vo=0.75V, Io=+8A, Room Temperature, No Air Flow  
Fig.16: Bode Plot at 8A load (sourcing current) shows a bandwidth of 59kHz and phase margin of 59 degrees  
11/05/09  
10  
IRDC3831W  
TYPICAL OPERATING WAVEFORMS  
Vin=12V, Vo=0.75V, Io=0- +8A, Room Temperature, No Air Flow  
89  
88  
87  
86  
85  
84  
83  
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
Load Percentage (%)  
Fig.17: Efficiency versus load current  
1.2  
1.1  
1.0  
0.9  
0.8  
0.7  
0.6  
0.5  
0.4  
0.3  
0.2  
0.1  
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
Load Percentage(%)  
Fig.18: Power loss versus load current  
11/05/09  
11  
IRDC3831W  
THERMAL IMAGES  
Vin=12V, Vo=0.75V, Io=+8A, Room Temperature, No Air Flow  
Fig.19: Thermal Image at 8A load  
Test Point 1: IR3831W, Test Point 2: Inductor  
11/05/09  
12  
IRDC3831W  
PCB Metal and Components Placement  
The lead lands (the 11 IC pins) width should be equal to the nominal part lead width. The minimum  
lead to lead spacing should be 0.2mm to minimize shorting.  
Lead land length should be equal to the maximum part lead length + 0.3 mm outboard extension. The  
outboard extension ensures a large and inspectable toe fillet.  
The pad lands (the 4 big pads other than the 11 IC pins) length and width should be equal to  
maximum part pad length and width. However, the minimum metal to metal spacing should be no less  
than 0.17mm for 2 oz. Copper; no less than 0.1mm for 1 oz. Copper and no less than 0.23mm for 3 oz.  
Copper.  
11/05/09  
IRDC3831W  
Solder Resist  
It is recommended that the lead lands are Non Solder Mask Defined (NSMD). The solder resist  
should be pulled away from the metal lead lands by a minimum of 0.025mm to ensure NSMD  
pads.  
The land pad should be Solder Mask Defined (SMD), with a minimum overlap of the solder resist  
onto the copper of 0.05mm to accommodate solder resist mis-alignment.  
Ensure that the solder resist in between the lead lands and the pad land is 0.15mm due to the  
high aspect ratio of the solder resist strip separating the lead lands from the pad land.  
11/05/09  
IRDC3831W  
Stencil Design  
The Stencil apertures for the lead lands should be approximately 80% of the area of the  
lead lads. Reducing the amount of solder deposited will minimize the occurrences of lead  
shorts. If too much solder is deposited on the center pad the part will float and the lead  
lands will be open.  
The maximum length and width of the land pad stencil aperture should be equal to the  
solder resist opening minus an annular 0.2mm pull back to decrease the incidence of  
shorting the center land to the lead lands when the part is pushed into the solder paste.  
11/05/09  
IRDC3831W  
BOTTOM VIEW  
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105  
TAC Fax: (310) 252-7903  
This product has been designed and qualified for the Consumer market.  
Visit us at www.irf.com for sales contact information  
Data and specifications subject to change without notice. 11/07  
11/05/09  

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