IRU3011 [INFINEON]

5-BIT PROGRAMMABLE SYNCHRONOUS BUCK CONTROLLER IC; 5位可编程同步降压控制器IC
IRU3011
型号: IRU3011
厂家: Infineon    Infineon
描述:

5-BIT PROGRAMMABLE SYNCHRONOUS BUCK CONTROLLER IC
5位可编程同步降压控制器IC

控制器
文件: 总13页 (文件大小:79K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Data Sheet No. PD94143  
IRU3011  
5-BIT PROGRAMMABLE SYNCHRONOUS BUCK  
CONTROLLER IC  
FEATURES  
DESCRIPTION  
The IRU3011 controller IC is specifically designed to meet  
Dual Layout compatible with HIP6004A  
Designed to meet Intel specification of VRM8.4 for Intel specification for latest Pentium IIIä microproces-  
Pentium IIIä sor applications as well as the next generation P6 fam-  
On-Board DAC programs the output voltage from ily processors. These products feature a patented topol-  
1.3V to 3.5V. The IRU3011 remains on for VID code ogy that in combination with a few external components  
of (11111).  
Loss-less Short Circuit Protection  
as shown in the typical application circuit,will provide in  
excess of 20A of output current for an on-board DC/DC  
Synchronous operation allows maximum efficiency converter while automatically providing the right output  
Patented architecture allows fixed frequency  
operation as well as 100% duty cycle during  
dynamic load  
Over-Voltage Protection Output  
Soft-Start  
voltage via the 5-bit internal DAC. These devices also  
features, loss less current sensing by using the RDS(ON)  
of the high side Power MOSFET as the sensing resis-  
tor, a Power Good window comparator that switches its  
open collector output low when the output is outside of a  
High current totem pole driver for direct driving of the ±10% window and an Over-Voltage Protection output.  
external power MOSFET  
Power Good Function  
Other features of the device are: Under-voltage lockout  
for both 5V and 12V supplies, an external programmable  
soft-start function as well as programming the oscillator  
frequency by using an external capacitor.  
APPLICATIONS  
Pentium III & Pentium IIä processor DC to DC  
converter application  
Low Cost Pentium with AGP  
TYPICAL APPLICATION  
Note:Pentium II and Pentium III are trade marks of Intel Corp.  
5V  
VOUT  
L1  
L2  
Q1  
Q2  
(1.3V - 3.5V)  
C5  
R1  
C8  
R4  
C1  
C3  
C10  
R2  
R3  
C6  
C11  
R7  
C4  
D1  
R9  
12V  
V12  
CS+  
HDrv  
NC/  
Boot  
CS-  
LDrv  
Gnd  
NC/Sen  
VFB  
C12  
NC/Gnd  
C13  
R5  
R8  
IRU3011  
SS  
D4  
V5/Comp  
OVP PGd  
C2  
D3  
D2  
D1  
D0  
Ct/Rt  
C9  
VID4  
C7  
R6  
VID3  
VID2  
VID1  
VID0  
Power Good  
OVP  
C14  
Figure 1 - Typical application of the IRU3011.  
PACKAGE ORDER INFORMATION  
TA (8C)  
DEVICE  
PACKAGE  
VID VOLTAGE RANGE  
0 To 70  
IRU3011CW  
20-Pin Plastic SOIC WB (W)  
1.3V to 3.5V  
Rev. 1.6  
08/20/02  
www.irf.com  
1
IRU3011  
ABSOLUTE MAXIMUM RATINGS  
V5 Supply Voltage .................................................... 7V  
V12 Supply Voltage .................................................. 20V  
Storage Temperature Range ...................................... -65°C To 150°C  
Operating Junction Temperature Range ...................... 0°C To 125°C  
PACKAGE INFORMATION  
20-PIN WIDE BODY PLASTIC SOIC (W)  
TOP VIEW  
NC  
CS+  
SS  
D0  
1
2
20 Ct  
19  
18  
17  
16  
15  
14  
13  
12  
11  
OVP  
V12  
LDrv  
Gnd  
NC  
3
4
5
D1  
6
D2  
7
D3  
HDrv  
CS-  
PGd  
NC  
8
D4  
9
V5  
10  
VFB  
θJA =858C/W  
ELECTRICAL SPECIFICATIONS  
Unless otherwise specified, these specifications apply over V12=12V, V5=5V and TA=0 to 70°C. Typical values refer  
to TA=25°C. Low duty cycle pulse testing is used which keeps junction and case temperatures equal to the ambient  
temperature.  
PARAMETER  
SYM  
TEST CONDITION  
MIN  
TYP  
MAX  
UNITS  
VID Section  
DAC Output Voltage (Note 1)  
DAC Output Line Regulation  
DAC Output Temp Variation  
VID Input LO  
0.99Vs  
Vs  
1.01Vs  
0.1  
V
%
%
V
0.5  
0.4  
VID Input HI  
2
V
VID Input Internal Pull-Up  
Resistor to V5  
27  
KΩ  
Power Good Section  
Under-Voltage lower trip point  
Under-Voltage upper trip point  
UV Hysterises  
VOUT Ramping Down  
VOUT Ramping Up  
0.89Vs 0.90Vs 0.91Vs  
0.92Vs  
0.015Vs 0.02Vs 0.025Vs  
V
V
V
V
V
V
V
V
Over-Voltage upper trip point  
Over-Voltage lower trip point  
OV Hysteresis  
VOUT Ramping Up  
VOUT Ramping Down  
1.09Vs 1.10Vs  
1.08Vs  
1.11Vs  
0.015Vs 0.02Vs 0.025Vs  
Power Good Output LO  
Power Good Output HI  
Soft-Start Section  
RL=3mA  
RL=5K Pull-Up to 5V  
0.4  
4.8  
Soft-Start Current  
CS+=0V, CS-=5V  
10  
µA  
Rev. 1.6  
08/20/02  
www.irf.com  
2
IRU3011  
PARAMETER  
SYM  
TEST CONDITION  
Supply Ramping Up  
Supply Ramping Up  
MIN  
TYP  
MAX  
UNITS  
UVLO Section  
UVLO Threshold-12V  
UVLO Hysteresis-12V  
UVLO Threshold-5V  
UVLO Hysteresis-5V  
Error Comparator Section  
Input Bias Current  
9.2  
0.3  
4.1  
0.2  
10  
10.8  
0.5  
4.5  
0.4  
V
V
V
V
0.4  
4.3  
0.3  
2
+2  
100  
µA  
mV  
ns  
Input Offset Voltage  
Delay to Output  
-2  
VDIFF=10mV  
Current Limit Section  
CS Threshold Set Current  
CS Comp Offset Voltage  
Hiccup Duty Cycle  
Supply Current  
160  
-5  
200  
240  
+5  
2
µA  
mV  
%
Css=0.1µF  
Operating Supply Current  
CL=3000pF:  
V5  
20  
14  
mA  
V12  
Output Drivers Section  
Rise Time  
Fall Time  
Dead Band Time  
Oscillator Section  
Osc Frequency  
Osc Valley  
CL=3000pF  
CL=3000pF  
CL=3000pF  
70  
70  
200  
100  
130  
300  
ns  
ns  
ns  
100  
190  
Ct=150pF  
220  
V5  
250  
0.2  
KHz  
V
Osc Peak  
V
Over-Voltage Section  
OVP Drive Current  
mA  
Note 1: Vs refers to the set point voltage given in Table 1.  
D4  
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
D3  
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
D2  
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
D1  
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
D0  
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
Vs  
D4  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
D3  
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
D2  
D1  
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
D0  
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
Vs  
1.30  
1.35  
1.40  
1.45  
1.50  
1.55  
1.60  
1.65  
1.70  
1.75  
1.80  
1.85  
1.90  
1.95  
2.00  
2.05  
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
2.0  
2.1  
2.2  
2.3  
2.4  
2.5  
2.6  
2.7  
2.8  
2.9  
3.0  
3.1  
3.2  
3.3  
3.4  
3.5  
Table 1 - Set point voltage vs. VID codes.  
Rev. 1.6  
08/20/02  
www.irf.com  
3
IRU3011  
PIN DESCRIPTIONS  
PIN#  
PIN SYMBOL  
PIN DESCRIPTION  
1
2
NC  
CS+  
No connection.  
This pin is connected to the Drain of the power MOSFET of the Core supply and it  
provides the positive sensing for the internal current sensing circuitry. An external resis-  
tor programs the CS threshold depending on the RDS of the power MOSFET. An external  
capacitor is placed in parallel with the programming resistor to provide high frequency  
noise filtering.  
3
SS  
This pin provides the soft-start for the switching regulator. An internal current source  
charges an external capacitor that is connected from this pin to the ground which ramps  
up the outputs of the switching regulator, preventing the outputs from overshooting as  
well as limiting the input current. The second function of the Soft-Start cap is to provide  
long off time for the synchronous MOSFET or the Catch diode (HICCUP) during current  
limiting.  
4
5
6
7
D0  
D1  
D2  
D3  
LSB input to the DAC that programs the output voltage. This pin can be pulled up exter-  
nally by a 10K resistor to either 3.3V or 5V supply.  
Input to the DAC that programs the output voltage. This pin can be pulled-up externally  
by a 10Kresistor to either 3.3V or 5V supply.  
Input to the DAC that programs the output voltage. This pin can be pulled-up externally  
by a 10K resistor to either 3.3V or 5V supply.  
MSB input to the DAC that programs the output voltage. This pin can be pulled-up exter-  
nally by a 10K resistor to either 3.3V or 5V supply.  
8
9
10  
D4  
V5  
VFB  
This pin selects a range of output voltages for the DAC.  
5V supply voltage.  
This pin is connected directly to the output of the Core supply to provide feedback to the  
Error comparator.  
11  
12  
NC  
PGd  
No connection.  
This pin is an open collector output that switches LO when the output of the converter is  
not within ±10% (typ) of the nominal output voltage. When PGd pin switches LO the  
saturation voltage is less than 0.4V at 3mA.  
13  
CS-  
This pin is connected to the Source of the power MOSFET for the Core supply and it  
provides the negative sensing for the internal current sensing circuitry.  
Output driver for the high side power MOSFET.  
14  
15  
16  
HDrv  
NC  
Gnd  
No connection.  
This pin serves as the ground pin and must be connected directly to the ground plane. A  
high frequency capacitor (0.1 to 1µF) must be connected from V5 and V12 pins to this  
pin for noise free operation.  
17  
18  
LDrv  
V12  
Output driver for the synchronous power MOSFET.  
This pin is connected to the 12 V supply and serves as the power Vcc pin for the output  
drivers. A high frequency capacitor (0.1 to 1µF) must be connected directly from this pin  
to ground pin in order to supply the peak current to the power MOSFET during the  
transitions.  
19  
20  
OVP  
Ct  
Over-voltage comparator output.  
This pin programs the oscillator frequency in the range of 50KHz to 500KHz with an  
external capacitor connected from this pin to the ground.  
Rev. 1.6  
08/20/02  
www.irf.com  
4
IRU3011  
BLOCK DIAGRAM  
10  
14  
FB  
V
Enable  
V12  
V12  
Vset  
Enable  
HDrv  
18  
V12  
UVLO  
9
PWM  
Control  
V5  
+
Vset  
Enable  
17  
Slope  
Comp  
LDrv  
4
5
6
7
8
D0  
D1  
D2  
D3  
D4  
Osc  
5Bit  
DAC,  
Ctrl  
13  
2
CS-  
Over  
Current  
Soft  
Start &  
Fault  
CS+  
Logic  
200uA  
Logic  
Enable  
20  
3
Ct  
SS  
1.18Vset  
1.1Vset  
19  
16  
12  
OVP  
Gnd  
PGd  
0.9Vset  
Figure 2 - Simplified block diagram of the IRU3011.  
Rev. 1.6  
08/20/02  
www.irf.com  
5
IRU3011  
TYPICAL APPLICATION  
Synchronous Operation  
(Dual Layout with HIP6004B)  
L1  
L2  
Q1  
5V  
Vcore  
R11  
C15  
R10  
R 1  
C 5  
C 1  
C 8  
Q2  
C 3  
C10  
R 4  
R 2  
R 3  
C 6  
C11  
R 9  
D 1  
C 4  
R13  
R 7  
12V  
C12  
V12  
CS+  
HDrv  
NC/  
CS-  
LDrv  
Gnd NC/Sen  
V FB  
Boot  
NC/Gnd  
C13  
R12  
R 5  
R 8  
IRU3011  
SS  
D 4  
V5/Comp  
D 3  
D 2  
D 1  
D 0  
Ct/Rt  
O V P  
PGd  
C 2  
C 9  
Vcc3  
C 7  
VID4  
R 6  
VID3  
VID2  
VID1  
VID0  
Power Good  
C14  
Figure 3 - Typical application of IRU3011 in an on board DC-DC converter  
providing the Core supply for microprocessor.  
Part #  
R5  
R7  
V
R8  
V
R9  
V
C4  
V
C7  
O
C9  
O
C11  
V
C12  
V
C13  
V
D1  
V
HIP6004B  
IRU3011  
O
S
O
O
V
O
V
V
O
O
O
O
S - Short  
O - Open  
V - See IR or Harris parts list for the value  
Table 2 - Components that need to be modified to make  
the dual layout work for IRU3011and HIP6004B.  
Rev. 1.6  
08/20/02  
www.irf.com  
6
IRU3011  
IRU3011 and HIP6004B Dual Layout Parts List  
Ref Desig Description  
Qty  
Part #  
Manuf  
Q1  
Q2  
L1  
MOSFET  
MOSFET  
Inductor  
1
IRL3103s, TO-263 package  
IR  
1
1
IRL3103D1S, TO-263 package  
L=1µH, 5052 core with 4 turns of  
1.0mm wire  
IR  
Micro Metal  
L2  
Inductor  
1
L=2.7µH, 5052B core with 7 turns of  
1.2mm wire  
Micro Metal  
Sanyo  
C1  
Capacitor, Electrolytic  
Capacitor, Ceramic  
Capacitor, Electrolytic  
Capacitor, Ceramic  
Capacitor, Ceramic  
Capacitor, Ceramic  
Capacitor, Ceramic  
Capacitor, Electrolytic  
Capacitor, Ceramic  
Capacitor, Ceramic  
Resistor  
1
2
2
1
1
1
1
6
1
1
1
3
1
1
1
1
1
1
1
10MV470GX, 470µF, 10V  
1µF, 0603  
C2, 9  
C3  
10MV1200GX, 1200µF, 10V  
220pF, 0603  
Sanyo  
C5  
C6  
1µF, 0805  
C7  
150pF, 0603  
C8  
1000pF, 0603  
C10  
C14  
C15  
R1  
6MV1500GX, 1500µF, 6.3V  
0.1µF, 0603  
Sanyo  
4.7µF, 1206  
3.3K, 5%, 0603  
4.7, 5%, 1206  
R2, 3, 4  
R5  
Resistor  
Resistor  
0, 0603  
R6  
Resistor  
10K, 5%, 0603  
100, 1%, 0603  
R9  
Resistor  
R10  
R11  
R12  
R13  
Resistor  
220, 1%, 0603  
Resistor  
330, 1%, 0603  
Resistor  
22K, 1%, 0603  
10, 5%, 0603  
Resistor  
Note 1: R10, R11, C15, R9, and R12 set the Vcore 2% higher for level shift to reduce CPU transient voltage.  
Rev. 1.6  
08/20/02  
www.irf.com  
7
IRU3011  
APPLICATION INFORMATION  
An example of how to calculate the components for the This intentional voltage level shifting during the load tran-  
application circuit is given below.  
sient eases the requirement for the output capacitor ESR  
at the cost of load regulation. One can show that the  
Assuming, two sets of output conditions that this regu- new ESR requirement eases up by half the total trace  
lator must meet,  
a) Vo=2.8V, Io=14.2A, Vo=185mV, Io=14.2A  
b) Vo=2V, Io=14.2A, Vo=140mV, Io=14.2A  
resistance. For example, if the ESR requirement of the  
output capacitors without voltage level shifting must be  
7mthen after level shifting the new ESR will only need  
to be 8.5mif the trace resistance is 5m(7 + 5/2=9.5).  
the regulator design will be done such that it meets the However, one must be careful that the combined “volt-  
worst case requirement of each condition.  
age level shifting” and the transient response is still within  
the maximum tolerance of the Intel specification. To in-  
sure this, the maximum trace resistance must be less  
Output Capacitor Selection  
The first step is to select the output capacitor. This is than:  
done primarily by selecting the maximum ESR value  
thatmeetsthetransientvoltagebudgetofthetotalVo  
specification. Assuming that the regulators DC initial  
accuracy plus the output ripple is 2% of the output volt-  
age, then the maximum ESR of the output capacitor is  
calculated as:  
Rs 2×(Vspec - 0.02×Vo - Vo) / I  
Where :  
Rs = Total maximum trace resistance allowed  
Vspec = Intel total voltage spec  
Vo = Output voltage  
Vo = Output ripple voltage  
I = load current step  
100  
14.2  
ESR ≤  
= 7mΩ  
The Sanyo MVGX series is a good choice to achieve For example, assuming:  
both the price and performance goals. The 6MV1500GX,  
1500µF, 6.3V has an ESR of less than 36mtypical.  
Selecting 6 of these capacitors in parallel has an ESR  
of » 6mwhich achieves our low ESR goal.  
Vspec = ±140mV = ±0.1V for 2V output  
Vo = 2V  
Vo = assume 10mV = 0.01V  
I = 14.2A  
Other type of electrolytic capacitors from other manu- Then the Rs is calculated to be:  
facturers to consider are the Panasonic FA series or the  
Rs 2×(0.140 - 0.02×2 - 0.01) / 14.2 = 12.6mΩ  
Nichicon PL series.  
However, if a resistor of this value is used, the maximum  
Reducing the Output Capacitors Using Voltage Level power dissipated in the trace (or if an external resistor is  
Shifting Technique being used) must also be considered. For example if  
The trace resistance or an external resistor from the output Rs=12.6m, the power dissipated is:  
of the switching regulator to the Slot 1 can be used to  
the circuit advantage and possibly reduce the number of  
Io2×Rs = 14.22×12.6 = 2.54W  
output capacitors, by level shifting the DC regulation point This is a lot of power to be dissipated in a system. So, if  
when transitioning from light load to full load and vice the Rs=5m, then the power dissipated is about 1W  
versa. To accomplish this, the output of the regulator is which is much more acceptable. If level shifting is not  
typically set about half the DC drop that results from implemented, then the maximum output capacitor ESR  
light load to full load. For example, if the total resistance was shown previously to be 7mwhich translated to » 6  
from the output capacitors to the Slot 1 and back to the of the 1500µF, 6MV1500GX type Sanyo capacitors. With  
Gnd pin of the device is 5mand if the total I, the Rs=5m, the maximum ESR becomes 9.5mwhich is  
change from light load to full load is 14A, then the output equivalent to » 4 caps. Another important consideration  
voltage measured at the top of the resistor divider which is that if a trace is being used to implement the resistor,  
is also connected to the output capacitors in this case, the power dissipated by the trace increases the case  
must be set at half of the 70mV or 35mV higher than the temperature of the output capacitors which could seri-  
DAC voltage setting.  
ously effect the life time of the output capacitors.  
Rev. 1.6  
08/20/02  
www.irf.com  
8
IRU3011  
Output Inductor Selection  
In our example for Vo=2.8V and 14.2A load, assuming  
The output inductance must be selected such that un- IRL3103 MOSFET for both switches with maximum on  
der low line and the maximum output voltage condition, resistance 0f 19m, we have:  
the inductor current slope times the output capacitor  
T = 1 / 200000 = 5µs  
Vsw = Vsync = 14.2×0.019 = 0.27V  
D @ (2.8 + 0.27) / (5 - 0.27 + 0.27) = 0.61  
ESR is ramping up faster than the capacitor voltage is  
drooping during a load current step. However, if the in-  
ductor is too small, the output ripple current and ripple  
TON = 0.61×5 = 3.1µs  
TOFF = 5 - 3.1 = 1.9µs  
Ir = (2.8 + 0.27)×1.9 / 3 = 1.94A  
Vo = 1.94×0.006 = 0.011V = 11mV  
voltage become too large. One solution to bring the ripple  
current down is to increase the switching frequency,  
however, that will be at the cost of reduced efficiency  
and higher system cost. The following set of formulas  
are derived to achieve the optimum performance without  
many design iterations.  
Power Component Selection  
Assuming IRL3103 MOSFETs as power components,  
The maximum output inductance is calculated using the we will calculate the maximum power dissipation as fol-  
following equation:  
lows:  
L = ESR×C×(VIN(MIN) - Vo(MAX)) / (2×∆I)  
For high-side switch the maximum power dissipation  
happens at maximum Vo and maximum duty cycle.  
Where:  
VIN(MIN) = Minimum input voltage  
For Vo=2.8V and I=14.2A  
DMAX @ (2.8 + 0.27) / (4.75 - 0.27 + 0.27) = 0.65  
PDH = DMAX×Io2×RDS(MAX)  
PDH = 0.65×14.22×0.029 = 3.8W  
L = 0.006×9000×(4.75 - 2.8) / (2×14.2) = 3.7µH  
Assuming that the programmed switching frequency is RDS(MAX) = Maximum RDS(ON) of the MOSFET at 1258C  
set at 200KHz, an inductor is designed using the For synch MOSFET, maximum power dissipation hap-  
Micrometals’ powder iron core material. The summary pens at minimum Vo and minimum duty cycle.  
of the design is outlined below:  
DMIN @ (2 + 0.27) / (5.25 - 0.27 + 0.27) = 0.43  
PDS = (1 - DMIN)×Io2×RDS(MAX)  
The selected core material is Powder Iron, the selected  
core is T50-52D from Micro Metal wounded with 8 turns  
PDS = (1 - 0.43)×14.22×0.029 = 3.33W  
of #16 AWG wire, resulting in 3µH inductance with » Heat Sink Selection  
3mof DC resistance.  
Selection of the heat sink is based on the maximum  
allowable junction temperature of the MOSFETS. Since  
Assuming L=3µH and Fsw=200KHz(switching fre- we previously selected the maximum RDS(ON) at 1258C,  
quency), the inductor ripple current and the output ripple then we must keep the junction below this temperature.  
voltage is calculated using the following set of equations: Selecting TO-220 package gives θJC=1.88C/W (From the  
venders’ data sheet) and assuming that the selected  
T º Switching Period  
D º Duty Cycle  
Vsw º High-side MOSFET ON Voltage  
RDS º MOSFET On-Resistance  
Vsync º Synchronous MOSFET ON Voltage  
Ir º Inductor Ripple Current  
Vo º Output Ripple Voltage  
heat sink is black anodized, the heat-sink-to-case ther-  
mal resistance is θcs=0.058C/W, the maximum heat sink  
temperature is then calculated as:  
Ts = TJ - PD×(θJC + θcs)  
Ts = 125 - 3.82×(1.8 + 0.05) = 1188C  
With the maximum heat sink temperature calculated in  
the previous step, the heat-sink-to-air thermal resistance  
(θSA) is calculated as follows:  
T = 1/Fsw  
Vsw = Vsync = Io×RDS  
D » (Vo + Vsync) / (VIN - Vsw + Vsync)  
TON = D×T  
Assuming TA = 358C:  
T = Ts - TA = 118 - 35 = 838C  
Temperature Rise Above Ambient  
TOFF = T - TON  
Ir = (Vo + Vsync)×TOFF / L  
Vo = Ir×ESR  
θSA = T / PD = 83 / 3.82 = 228C/W  
Rev. 1.6  
08/20/02  
www.irf.com  
9
IRU3011  
Next, a heat sink with lower θSA than the one calculated Switcher Output Voltage Adjust  
in the previous step must be selected. One way to do As it was discussed earlier, the trace resistance from  
this is to simply look at the graphs of the “Heat Sink the output of the switching regulator to the Slot 1 can be  
Temp Rise Above the Ambient” vs. the “Power Dissipa- used to the circuit advantage and possibly reduce the  
tion” given in the heat sink manufacturers’ catalog and number of output capacitors, by level shifting the DC  
select a heat sink that results in lower temperature rise regulation point when transitioning from light load to full  
than the one calculated in previous step. The following  
AAVID and Thermalloy heat sinks, meet this criteria.  
load and vice versa. To account for the DC drop, the  
output of the regulator is typically set about half the DC  
drop that results from light load to full load. For example,  
if the total resistance from the output capacitors to the  
Slot 1 and back to the Gnd pin of the device is 5mand  
if the total I, the change from light load to full load is  
14A, then the output voltage measured at the top of the  
Co.  
Part #  
Thermalloy............................6078B  
AAVID...................................577002  
Following the same procedure for the Schottky diode resistor divider which is also connected to the output  
results in a heatsink with θSA=258C/W. Although it is capacitors in this case, must be set at half of the 70mV  
possible to select a slightly smaller heatsink, for sim- or 35mV higher than the DAC voltage setting. To do this,  
plicity the same heatsink as the one for the high side the top resistor of the resistor divider, RTOP is set at 100,  
MOSFET is also selected for the synchronous MOSFET. and the bottom resistor, RB is calculated. For example,  
if DAC voltage setting is for 2.8V and the desired output  
Switcher Current Limit Protection  
under light load is 2.835V, then RB is calculated using  
The PWM controller uses the MOSFET RDS(ON) as the the following formula:  
sensing resistor to sense the MOSFET current and com-  
RB = 100×[VDAC /(Vo - 1.004×VDAC)] []  
RB = 100×[2.8 /(2.835 - 1.004×2.800)] = 11.76KΩ  
pares to a programmed voltage which is set externally  
via a resistor (Rcs) placed between the drain of the  
MOSFET and the “CS+” terminal of the IC as shown in Select 11.8K, 1%  
the application circuit. For example, if the desired cur-  
rent limit point is set to be 22A and from our previous Note:The value of the top resistor must not exceed 100.  
selection, the maximum MOSFET RDS(ON)=19m, then The bottom resistor can then be adjusted to raise the  
the current sense resistor, Rcs is calculated as:  
output voltage.  
Vcs = ICL×RDS = 22×0.019 = 0.418V  
Soft-Start Capacitor Selection  
The soft-start capacitor must be selected such that dur-  
ing the start up when the output capacitors are charging  
Rcs = Vcs / IB = (0.418V) / (200µA) = 2.1KΩ  
Where:  
IB = 200µA is the internal current setting of the up, the peak inductor current does not reach the current  
IRU3011  
limit threshhold. A minimum of 1µF capacitor insures  
this for most applications. An internal 10µA current  
source charges the soft-start capacitor which slowly  
Switcher Timing Capacitor Selection  
The switching frequency can be programmed using an ramps up the inverting input of the PWM comparator  
external timing capacitor. The value of Ct can be ap- VFB3. This insures the output voltage to ramp at the same  
proximated using the equation below:  
rate as the soft-start cap thereby limiting the input cur-  
rent. For example, with 1µF and the 10µA internal cur-  
rent source the ramp up rate is (V/t)=I/C=1V/100ms.  
Assuming that the output capacitance is 9000mF, the  
maximum start up current will be:  
3.5 × 10-5  
Fsw @  
Ct  
Where:  
Ct = Timing Capacitor  
FSW = Switching Frequency  
I = 9000µF×(1V / 100ms) = 0.09A  
Input Filter  
If, FSW = 200KHz:  
It is recommended to place an inductor between the  
system 5V supply and the input capacitors of the switch-  
ing regulator to isolate the 5V supply from the switching  
noise that occurs during the turn on and off of the switch-  
ing components. Typically an inductor in the range of 1  
to 3µH will be sufficient in this type of application.  
3.5 × 10-5  
Ct @  
= 175pF  
200 × 103  
Rev. 1.6  
08/20/02  
www.irf.com  
10  
IRU3011  
Switcher External Shutdown  
7) If the output voltage is to be adjusted, place resistor  
dividers close to the feedback pin.  
The best way to shutdown the part is to pull down on the  
soft-start pin using an external small signal transistor  
such as 2N3904 or 2N7002 small signal MOSFET. This  
allows slow ramp up of the output, the same as the power  
up.  
Note: Although, the device does not require resistor  
dividers and the feedback pin can be directly con-  
nected to the output, they can be used to set the  
outputs slightly higher to account for any output drop  
at the load due to the trace resistance. See the ap-  
plication note.  
Layout Considerations  
Switching regulators require careful attention to the lay-  
out of the components, specifically power components  
since they switch large currents. These switching com- 8) Place timing capacitor C7 close to pin 20 and soft-  
ponents can create large amount of voltage spikes and  
high frequency harmonics if some of the critical compo-  
start capacitor C2 close to pin 3.  
nents are far away from each other and are connected Component connections:  
with inductive traces. The following is a guideline of how  
to place the critical components and the connections Note: It is extremely important that no data bus should  
between them in order to minimize the above issues.  
be passing through the switching regulator section spe-  
cifically close to the fast transition nodes such as PWM  
Start the layout by first placing the power components: drives or the inductor voltage.  
1) Place the input capacitors C3 and the high side Using 4 layer board, dedicate on layer to Gnd, another  
MOSFET, Q1 as close to each other as possible  
layer as the power layer for the 5V, 3.3V and Vcore.  
2) Place the synchronous MOSFETs, Q2 and the Q1 Connect all grounds to the ground plane using direct  
as close to each other as possible with the intention vias to the ground plane.  
that the connection from the source of Q1 and the  
drain of the Q2 has the shortest length.  
Use large low inductance/low impedance plane to con-  
nect the following connections either using component  
side or the solder side.  
3) Place the snubber R4 & C7 between Q1 & Q2.  
4) Place the output inductor, L2 and the output capaci-  
tors, C10 between the MOSFET and the load with  
output capacitors distributed along the slot 1 and  
close to it.  
a) C3 to Q1 Drain  
b) Q1 Source to Q2 Drain  
c) Q2 drain to L2  
d) L2 to the output capacitors, C10  
e) C10 to the slot 1  
5) Place the bypass capacitors, C6 and C9 right next to  
12V and 5V pins. C6 next to the 12V, pin 18 and C9  
next to the 5V, pin 9.  
f) Input filter L1 to the C3  
Connect the rest of the components using the shortest  
connection possible.  
6) Place the IC such that the PWM output drives, pins  
14 and 17 are relatively short distance from gates of  
Q1 and Q2.  
IR WORLD HEADQUARTERS:233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105  
TAC Fax: (310) 252-7903  
Visit us at www.irf.com for sales contact information  
Data and specifications subject to change without notice. 02/01  
Rev. 1.6  
08/20/02  
www.irf.com  
11  
IRU3011  
(W) SOIC Package  
20-Pin Surface Mount, Wide Body  
H
A
B
C
R
E
DETAIL-A  
L
PIN NO. 1  
D
0.51±0.020 x 458  
DETAIL-A  
I
K
F
T
G
J
SYMBOL  
20-PIN  
MIN MAX  
A
B
C
D
E
F
G
I
12.598 12.979  
1.018 1.524  
0.66 REF  
0.33  
7.40  
0.508  
7.60  
2.64  
0.30  
0.32  
2.032  
0.10  
0.229  
J
10.008 10.654  
08 88  
0.406 1.270  
0.63 0.89  
2.337 2.642  
K
L
R
T
NOTE: ALL MEASUREMENTS ARE IN MILLIMETERS.  
Rev. 1.6  
08/20/02  
www.irf.com  
12  
IRU3011  
PACKAGE SHIPMENT METHOD  
PKG  
PACKAGE  
PIN  
PARTS  
PARTS  
T & R  
DESIG  
DESCRIPTION  
COUNT  
PER TUBE  
PER REEL  
Orientation  
W
SOIC, Wide Body  
20  
38  
1000  
Fig A  
1
1
1
Feed Direction  
Figure A  
IR WORLD HEADQUARTERS:233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105  
TAC Fax: (310) 252-7903  
Visit us at www.irf.com for sales contact information  
Data and specifications subject to change without notice. 02/01  
Rev. 1.6  
08/20/02  
www.irf.com  
13  

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