LTC4120EUD-4.2#PBF [Linear]

LTC4120/LTC4120-4.2 - Wireless Power Receiver and 400mA Buck Battery Charger; Package: QFN; Pins: 16; Temperature Range: -40°C to 85°C;
LTC4120EUD-4.2#PBF
型号: LTC4120EUD-4.2#PBF
厂家: Linear    Linear
描述:

LTC4120/LTC4120-4.2 - Wireless Power Receiver and 400mA Buck Battery Charger; Package: QFN; Pins: 16; Temperature Range: -40°C to 85°C

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LTC4120/LTC4120-4.2  
Wireless Power Receiver and  
400mA Buck Battery Charger  
FEATURES  
DESCRIPTION  
The LTC®4120 is a constant-current/constant-voltage wire-  
less receiver and battery charger. An external program-  
ming resistor sets the charge current up to 400mA. The  
LTC4120-4.2 is suitable for charging Li-Ion/Polymer bat-  
teries,whiletheprogrammablefloatvoltageoftheLTC4120  
accommodates several battery chemistries. The LTC4120  
usesaDynamicHarmonizationControl(DHC)techniquethat  
allowshighefficiencycontactlesschargingacrossanairgap.  
n
Dynamic Harmonization Control Optimizes  
Wireless Charging Over a Wide Coupling Range  
n
Wide Input Voltage Range (12.5V to 40V)  
n
Adjustable Float Voltage (3.5V to 11V)  
n
n
Fixed 4.2V Float Voltage Option (LTC4120-4.2)  
50mA to 400mA Charge Current Programmed with a  
Single Resistor  
n
n
n
n
n
1% Feedback Voltage Accuracy  
Programmable 5% Accurate Charge Current  
No Microprocessor Required  
The LTC4120 regulates its input voltage via the DHC pin.  
This technique modulates the resonant frequency of a  
receiver tank to automatically adjust the power received  
as well as the power transmitted to provide an efficient  
solution for wirelessly charging battery-powered devices.  
No Transformer Core  
Thermally Enhanced, Low Profile 16-Lead  
(3mm × 3mm × 0.75mm) QFN Package  
Wireless charging with the LTC4120 provides a method  
to power devices in harsh environments without requiring  
expensive failure-prone connectors. This allows products  
to be charged while locked within sealed enclosures, or  
in moving or rotating equipment, or where cleanliness or  
sanitation is critical.  
APPLICATIONS  
n
Handheld Instruments  
n
Industrial/Military Sensors and Devices  
n
Harsh Environments  
n
Portable Medical Devices  
n
This full featured battery charger includes accurate RUN  
pinthreshold,lowvoltagebatterypreconditioningandbad  
battery fault detection, timer termination, auto-recharge,  
and NTC temperature qualified charging. The FAULT pin  
providesanindicationofbadbatteryortemperaturefaults.  
Physically Small Devices  
n
Electrically Isolated Devices  
L, LT, LTC, LTM, Linear Technology, the Linear logo and Burst Mode are registered trademarks  
and AutoResonant is a trademark of Linear Technology Corporation. All other trademarks are  
the property of their respective owners.  
Once charging is terminated, the LTC4120 signals end-of-  
charge via the CHRG pin, and enters a low current sleep  
mode. An auto-restart feature starts a new charging cycle  
if the battery voltage drops by 2.2%.  
TYPICAL APPLICATION  
Wireless Rx Voltage/Charge Current vs Spacing  
26.7nF  
400  
333  
267  
200  
133  
67  
40  
35  
30  
25  
IN  
RUN  
INTV  
CC  
FREQ  
BOOST  
I
CHARGE  
MAX  
2.2µF  
22nF 33µH  
10µF  
V
IN  
LTC4120  
6.5nF  
47µH  
SW  
NOT  
Tx CIRCUITRY  
5µH  
DHC  
CHGSNS  
NTC  
CHARGING  
FAULT  
CHRG  
BAT  
20  
15  
10  
1.01M  
1.35M  
+
Li-Ion  
4.2V  
T
CHARGING  
FB  
GND PROG FBG  
3.01k  
22µF  
0
0.4 0.6  
0.8 1.0 1.2  
SPACING (cm)  
1.4  
1.6 1.8  
4120 TA01a  
4120 TA01b  
4120ff  
1
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
ABSOLUTE MAXIMUM RATINGS (Note 1)  
IN, RUN, CHRG, FAULT, DHC...................... –0.3V to 43V  
BOOST ................................... V – 0.3V to (V + 6V)  
I
............................................................... 350mA  
DHC RMS  
I
I
, I  
, I .................................................. 5mA  
SW  
SW  
CHRG FAULT FBG  
FB  
SW (DC)........................................ –0.3V to (V + 0.3V)  
......................................................................... 5mA  
IN  
SW (Pulsed <100ns) ......................1.5V to (V + 1.5V)  
I
.................................................................. –5mA  
IN  
INTVCC  
CHGSNS, BAT, FBG, FB ...............................–0.3V to 12V  
Operating Junction Temperature Range  
(Note 2).................................................. –40°C to 125°C  
Storage Temperature Range .................. –65°C to 150°C  
FREQ, NTC, PROG, INTV .......................... –0.3V to 6V  
CC  
I
, I ..................................................... 600mA  
CHGSNS BAT  
PIN CONFIGURATION  
LTC4120  
LTC4120-4.2  
TOP VIEW  
TOP VIEW  
16 15 14 13  
16 15 14 13  
INTV  
1
2
3
4
12 NTC  
11 FBG  
INTV  
1
2
3
4
12 NTC  
11 NC  
CC  
CC  
BOOST  
IN  
BOOST  
IN  
17  
GND  
17  
GND  
FB  
BATSNS  
10  
9
10  
9
SW  
BAT  
SW  
BAT  
5
6
7
8
5
6
7
8
UD PACKAGE  
16-LEAD (3mm × 3mm) PLASTIC QFN  
= 125°C, θ = 54°C/W  
UD PACKAGE  
16-LEAD (3mm × 3mm) PLASTIC QFN  
= 125°C, θ = 54°C/W  
T
T
JMAX  
JMAX  
JA  
JA  
EXPOSED PAD (PIN 17) IS GND, MUST BE SOLDERED TO PCB TO OBTAIN θ  
EXPOSED PAD (PIN 17) IS GND, MUST BE SOLDERED TO PCB TO OBTAIN θ  
JA  
JA  
ORDER INFORMATION  
(http://www.linear.com/product/LTC4120#orderinfo)  
LEAD FREE FINISH  
LTC4120EUD#PBF  
LTC4120IUD#PBF  
TAPE AND REEL  
PART MARKING*  
LGHB  
PACKAGE DESCRIPTION  
TEMPERATURE RANGE  
–40°C to 125°C  
–40°C to 125°C  
–40°C to 125°C  
–40°C to 125°C  
LTC4120EUD#TRPBF  
LTC4120IUD#TRPBF  
16-Lead (3mm × 3mm) Plastic QFN  
16-Lead (3mm × 3mm) Plastic QFN  
16-Lead (3mm × 3mm) Plastic QFN  
16-Lead (3mm × 3mm) Plastic QFN  
LGHB  
LTC4120EUD-4.2#PBF  
LTC4120IUD-4.2#PBF  
LTC4120EUD-4.2#TRPBF LGMT  
LTC4120IUD-4.2#TRPBF LGMT  
Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container.  
For more information on lead free part marking, go to: http://www.linear.com/leadfree/  
For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/. Some packages are available in 500 unit reels through  
designated sales channels with #TRMPBF suffix.  
LTC4120 OPTIONS  
LTC4120  
FLOAT VOLTAGE  
Programmable  
4.2V Fixed  
LTC4120-4.2  
4120ff  
2
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the specified operating  
junction temperature range, otherwise specifications are at TA = 25°C (Note 2). VIN = VRUN = 15V, VCHGSNS = VBAT = 4V, RPROG = 3.01k,  
VFB = 2.29V (LTC4120), VBATSNS = 4V (LTC4120-4.2). Current into a pin is positive out of the pin is negative.  
SYMBOL  
PARAMETER  
CONDITIONS  
MIN  
12.5  
0
TYP  
MAX  
40  
UNITS  
V
l
Operating Input Supply Range  
Battery Voltage Range  
DC Supply Current  
11  
V
I
Switching, FREQ = GND  
Standby Mode (Note 3)  
Sleep Mode (Note 3)  
3.5  
mA  
µA  
IN  
l
l
130  
220  
100  
LTC4120: V = 2.51V (Note 5),  
LTC4120-4.2: V  
60  
µA  
FB  
= 4.4V  
BATSNS  
l
l
l
Disabled Mode (Note 3)  
Shutdown Mode (Note 3)  
37  
20  
80  
70  
40  
µA  
µA  
Differential Undervoltage Lockout  
Hysteresis  
V -V Falling, V = 5V (LTC4120),  
20  
160  
mV  
V  
IN BAT  
IN BATSNS  
IN  
DUVLO  
INTVCC  
V -V  
Falling, V = 5V (LTC4120-4.2)  
IN  
V -V Rising, V = 5V (LTC4120),  
115  
mV  
IN BAT  
IN BATSNS  
IN  
V -V  
Rising, V = 5V (LTC4120-4.2)  
IN  
l
UV  
INTV Undervoltage Lockout  
INTV Rising, V = INTV + 100mV, V = NC  
4.00  
4.15  
220  
4.26  
V
CC  
CC  
IN  
CC  
BAT  
Hysteresis  
INTV Falling (Note 4)  
mV  
CC  
Battery Charger  
l
l
I
BAT Standby Current  
Standby Mode (LTC4120) (Notes 3, 7, 8)  
Standby Mode (LTC4120-4.2) (Notes 3, 7, 8)  
2.5  
50  
4.5  
1000  
µA  
nA  
BAT  
l
l
BAT Shutdown Current  
Shutdown Mode (LTC4120) (Notes 3, 7, 8)  
Shutdown Mode (LTC4120-4.2) (Notes 3, 7, 8)  
1100 2000  
nA  
nA  
10  
1000  
l
l
l
l
l
I
BATSNS Standby Current (LTC4120-4.2)  
BATSNS Shutdown Current (LTC4120-4.2)  
Feedback Pin Bias Current (LTC4120)  
Standby Mode (Notes 3, 7, 8)  
Shutdown Mode (Notes 3, 7, 8)  
5.4  
10  
µA  
nA  
nA  
µA  
Ω
BATSNS  
1100 2000  
I
I
V
= 2.5V (Notes 5, 7)  
FB  
25  
60  
1
FB  
Feedback Ground Leakage Current (LTC4120) Shutdown Mode (Notes 3, 7)  
Feedback Ground Return Resistance (LTC4120)  
FBG(LEAK)  
R
1000 2000  
2.393 2.400 2.407  
2.370 2.418  
FBG  
V
Feedback Regulation Voltage (LTC4120)  
Regulated Float Voltage (LTC4120-4.2)  
Battery Charge Current  
(Note 5)  
V
V
FB(REG)  
l
l
V
4.188 4.200 4.212  
V
V
FLOAT  
CHG  
4.148  
4.227  
l
l
I
R
PROG  
R
PROG  
= 3.01k  
= 24.3k  
383  
45  
402  
50  
421  
55  
mA  
mA  
V
V
V
Undervoltage Current Limit  
V
V
V
Falling  
12.0  
–50  
–92  
988  
V
mV  
UVCL  
IN  
l
l
Battery Recharge Threshold  
Battery Recharge Threshold  
Ratio of BAT Current to PROG Current  
Falling Relative to V (LTC4120) (Note 5)  
FB_REG  
–38  
–70  
–62  
RCHG  
FB  
Falling Relative to V (LTC4120-4.2)  
FLOAT  
–114  
mV  
RCHG_4.2  
PROG  
BATSNS  
h
V
V
< V < V (LTC4120) (Note 5)  
FB(REG)  
TRKL_4.2  
mA/mA  
TRKL  
FB  
< V  
< V  
(LTC4120-4.2)  
BATSNS  
FLOAT  
l
V
PROG Pin Servo Voltage  
1.206 1.227 1.248  
300  
V
PROG  
R
CHGSNS-BAT Sense Resistor  
I
= –100mA  
BAT  
mΩ  
SNS  
4120ff  
3
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the specified operating  
junction temperature range, otherwise specifications are at TA = 25°C (Note 2). VIN = VRUN = 15V, VCHGSNS = VBAT = 4V, RPROG = 3.01k,  
VFB = 2.29V (LTC4120), VBATSNS = 4V (LTC4120-4.2). Current into a pin is positive out of the pin is negative.  
SYMBOL  
PARAMETER  
CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
I
Low Battery Linear Charge Current  
0V < V < V  
, V = 2.6V (LTC4120),  
6
9
16  
mA  
LOWBAT  
FB  
TRKL BAT  
V
< V  
, V = 2.6V (LTC4120-4.2)  
BATSNS  
TRKL_4.2 BAT  
l
V
Low Battery Threshold Voltage  
V
V
Rising (LTC4120),  
BATSNS  
2.15  
2.21  
2.28  
V
LOWBAT  
BAT  
Rising (LTC4120-4.2)  
Hysteresis  
147  
mV  
mA  
I
Switch Mode Trickle Charge Current  
V
V
< V , V < V  
< V  
(LTC4120) (Note 5),  
TRKL_4.2  
I
/10  
CHG  
TRKL  
LOWBAT  
LOWBAT  
BAT FB  
BATSNS  
TRKL  
< V  
(LTC4120-4.2)  
PROG Pin Servo Voltage in Switch Mode  
Trickle Charge  
V
V
< V , V < V  
(LTC4120) (Note 5),  
122  
mV  
LOWBAT  
LOWBAT  
BAT FB  
TRKL  
< V  
< V  
(LTC4120-4.2)  
BATSNS  
TRKL_4.2  
l
l
V
V
Trickle Charge Threshold  
Hysteresis  
V
V
V
V
Rising (LTC4120) (Note 5)  
Falling (LTC4120) (Note 5)  
1.64  
2.86  
1.68  
50  
1.71  
2.98  
V
mV  
TRKL  
FB  
FB  
Trickle Charge Threshold  
Hysteresis  
Rising (LTC4120-4.2)  
Falling (LTC4120-4.2)  
2.91  
88  
V
TRKL_4.2  
BATSNS  
BATSNS  
mV  
h
End of Charge Indication Current Ratio  
Safety Timer Termination Period  
Bad Battery Termination Timeout  
(Note 6)  
0.1  
2.0  
30  
mA/mA  
Hours  
Minutes  
C/10  
1.3  
19  
2.8  
42  
Switcher  
l
l
f
Switching Frequency  
FREQ = INTV  
FREQ = GND  
1.0  
0.5  
1.5  
0.75  
2.0  
1.0  
MHz  
MHz  
OSC  
CC  
t
Minimum Controllable On-Time  
Duty Cycle Maximum  
(Note 9)  
(Note 9)  
120  
ns  
%
MIN(ON)  
94  
Top Switch R  
I
I
= –100mA  
0.8  
0.5  
750  
Ω
DS(ON)  
SW  
SW  
Bottom Switch R  
= 100mA  
Ω
DS(ON)  
I
I
Peak Current Limit  
Measured Across R  
Series with R  
with a 15µH Inductor in  
585  
1250  
mA  
PEAK  
SNS  
(Note 9)  
SNS  
l
l
Switch Pin Current (Note 8)  
V
V
= Open-Circuit, V  
= Open-Circuit, V  
= 0V, V = 8.4V (LTC4120)  
15  
7
30  
15  
µA  
µA  
SW  
IN  
IN  
RUN  
RUN  
SW  
= 0V, V = 4.2V  
SW  
(LTC4120-4.2)  
Status Pins FAULT, CHRG  
Pin Output Voltage Low  
Pin Leakage Current  
I = 2mA  
500  
1
mV  
µA  
V = 43V, Pin High Impedance  
0
NTC  
l
l
l
Cold Temperature V /V  
Fault  
Fault  
Rising V  
Falling V  
Threshold  
Threshold  
73  
35.5  
1
74  
72  
75  
%INTV  
%INTV  
NTC INTVCC  
NTC  
NTC  
CC  
CC  
Hot Temperature V /V  
Falling V  
Rising V  
Threshold  
Threshold  
36.5  
37.5  
37.5 %INTV  
%INTV  
NTC INTVCC  
NTC  
NTC  
CC  
CC  
NTC Disable Voltage  
Falling V  
Rising V  
Threshold  
Threshold  
2
3
3
%INTV  
%INTV  
NTC  
NTC  
CC  
CC  
NTC Input Leakage Current  
V
= V  
–50  
50  
nA  
NTC  
INTVCC  
4120ff  
4
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the specified operating  
junction temperature range, otherwise specifications are at TA = 25°C (Note 2). VIN = VRUN = 15V, VCHGSNS = VBAT = 4V, RPROG = 3.01k,  
VFB = 2.29V (LTC4120), VBATSNS = 4V (LTC4120-4.2). Current into a pin is positive out of the pin is negative.  
SYMBOL  
RUN  
PARAMETER  
CONDITIONS  
MIN  
TYP  
MAX  
UNITS  
l
l
V
V
Enable threshold  
Hysteresis  
V
V
V
V
Rising  
Falling  
= 40V  
Falling  
2.35  
2.45  
200  
2.55  
V
mV  
µA  
V
EN  
RUN  
RUN  
RUN  
RUN  
Run Pin Input Current  
Shutdown Threshold (Note 3)  
Hysteresis  
0.01  
0.1  
1.2  
0.4  
0.4  
SD  
220  
mV  
FREQ  
l
l
FREQ Pin Input Low  
FREQ Pin Input High  
FREQ Pin Input Current  
V
V
V
-V  
0.6  
1
INTVCC FREQ  
0V < V  
< V  
µA  
FREQ  
INTVCC  
Dynamic Harmonization Control  
V
Input Regulation Voltage  
DHC Pin Current  
14  
V
IN(DHC)  
V
= 1V, V < V  
330  
mA  
RMS  
DHC  
IN  
IN(DHC)  
Note 1: Stresses beyond those listed under Absolute Maximum Ratings  
may cause permanent damage to the device. Exposure to any Absolute  
Maximum Rating condition for extended periods may affect device  
reliability and lifetime.  
Note 4: The internal supply INTV should only be used for the NTC  
CC  
divider, it should not be used for any other loads.  
Note 5: The FB pin is measured with a resistance of 588k in series with  
the pin.  
Note 2: The LTC4120 is tested under pulsed load conditions such that  
Note 6: h  
is expressed as a fraction of measured full charge current as  
C/10  
T ≈ T . The LTC4120E is guaranteed to meet performance specifications  
J
A
measured at the PROG pin voltage when the CHRG pin de-asserts.  
for junction temperatures from 0°C to 85°C. Specifications over the  
–40°C to 125°C operating junction temperature range are assured by  
design, characterization and correlation with statistical process controls.  
The LTC4120I is guaranteed over the full –40°C to 125°C operating  
junction temperature range. Note that the maximum ambient temperature  
consistent with these specifications is determined by specific operating  
conditions in conjunction with board layout, the rated package thermal  
impedance, and other environmental factors.  
Note 7: In an application circuit with an inductor connected from SW to  
CHGSNS, the total battery leakage current when disabled is the sum of  
I
, I  
and I (LTC4120), or I  
and I and I (LTC4120-  
BATSNS BAT SW  
BAT FBG(LEAK)  
4.2).  
SW  
Note 8: When no supply is present at IN, the SW powers IN through  
the body diode of the topside switch. This may cause additional SW pin  
current depending on the load present at IN.  
Note 9: Guaranteed by design and/or correlation to static test.  
Note 3: Standby mode occurs when the LTC4120 stops switching due  
to an NTC fault condition, or when the charge current has dropped low  
enough to enter Burst Mode operation. Disabled mode occurs when V  
RUN  
is between V and V . Shutdown mode occurs when V  
is below V  
SD  
EN  
RUN  
SD  
or when the differential undervoltage lockout is engaged. SLEEP mode  
occurs after a timeout while the battery voltage remains above the V  
RCHG  
or V  
threshold.  
RCHG_42  
4120ff  
5
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
TYPICAL PERFORMANCE CHARACTERISTICS  
Typical VFB(REG) vs Temperature  
TA = 25°C, unless otherwise noted.  
Typical VFLOAT vs Temperature  
LTC4120-4.2  
2.43  
4.25  
4.24  
4.23  
4.22  
4.21  
4.20  
4.19  
4.18  
4.17  
4.16  
4.15  
4 UNITS TESTED  
4 UNITS TESTED  
2.42  
2.41  
HIGH LIMIT  
DUT1 V  
HIGH LIMIT  
(V)  
(V)  
(V)  
(V)  
DUT1 V  
FB(REG)  
FLOAT  
2.40  
2.39  
2.38  
2.37  
DUT2 V  
DUT3 V  
DUT4 V  
DUT2 V  
FLOAT  
FB(REG)  
FB(REG)  
FB(REG)  
DUT3 V  
FLOAT  
DUT4 V  
FLOAT  
LOW LIMIT  
LOW LIMIT  
DUT = DEVICE  
UNDER TEST  
2.36  
–40  
5
35 50 65 80 95 110 125  
–25 –10  
20  
50 110 125  
65 80 95  
–40 –25 –10  
5
20 35  
TEMPERATURE (°C)  
TEMPERATURE (°C)  
4120 G01  
4120 G20  
IN Pin Standby/Sleep Current vs  
Temperature  
IN Pin Disabled/Shutdown Current  
vs Temperature  
60  
50  
40  
30  
180  
160  
2 UNITS TESTED  
2 UNITS TESTED  
V
IN  
= 15V  
V
IN  
= 15V  
140  
120  
100  
80  
I
IN  
I
IN  
I
IN  
I
IN  
I
IN  
I
IN  
STANDBY FREQ = INTV  
STANDBY FREQ = INTV  
STANDBY FREQ = GND  
STANDBY FREQ = GND  
SLEEP  
CC  
CC  
IIN DISABLED  
IIN DISABLED  
SLEEP  
20  
10  
0
IIN SD  
IIN SD  
60  
40  
50  
TEMPERATURE (°C)  
100 125  
–50 –25  
0
25  
75  
50  
TEMPERATURE (°C)  
100 125  
–50 –25  
0
25  
75  
4120 G03  
4120 G02  
BAT Pin Sleep/Shutdown Current  
vs Temperature  
Typical Battery Charge Current  
vs Temperature  
Typical RSNS Current Limit  
vs Temperature  
8
402  
401  
1120  
1100  
1080  
1060  
1040  
1020  
1000  
980  
DUT1  
DUT2  
DUT3  
2 UNITS TESTED  
V
R
R
= 4.2V  
= 1.01M  
= 1.35M  
BAT  
FB2  
FB1  
7
6
I
I
SLEEP  
SLEEP  
400  
399  
398  
397  
396  
BAT  
BAT  
5
4
3
2
1
R
PROG  
= 3.01k  
2 UNITS TESTED  
FREQ = GND  
FREQ = GND  
FREQ = INTV  
FREQ = INTV  
I
I
SHUTDOWN  
SHUTDOWN  
BAT  
BAT  
960  
CC  
CC  
940  
3 UNITS TESTED  
0
395  
920  
–25  
0
50  
75 100 125  
–50  
25  
50  
TEMPERATURE (°C)  
100 125  
50  
75  
–50 –25  
0
25  
75  
–50 –25  
0
25  
100 125  
TEMPERATURE (°C)  
TEMPERATURE (°C)  
4120 G06  
4120 G04  
4120 G05  
4120ff  
6
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
TA = 25°C, unless otherwise noted.  
TYPICAL PERFORMANCE CHARACTERISTICS  
Switching Frequency  
BAT Pin Leakage Current/VBAT-VIN  
vs Temperature  
vs Temperature  
Buck Efficiency vs Battery Current  
16  
400  
95  
90  
85  
80  
75  
70  
65  
60  
55  
50  
V
V
= OPEN-CIRCUIT  
BAT  
1.4  
1.2  
1.0  
0.8  
0.6  
0.4  
0.2  
0
IN  
= 4.2V  
14  
12  
350  
300  
FREQ = INTV  
FREQ = INTV  
CC  
CC  
10  
8
250  
200  
150  
100  
50  
V
IN  
V
IN  
V
IN  
V
IN  
= 12.5V  
= 14V  
= 20V  
= 30V  
FREQ = GND  
FREQ = GND  
6
2 UNITS TESTED  
4
I
BAT  
BAT  
BAT IN  
I
L
= 68µH, SLF12555T-680M1R3  
SW  
2
V
V
-V  
FREQ = GND  
= 4.2V  
-V  
V
2 UNITS TESTED  
BAT IN  
BAT  
0
0
50  
TEMPERATURE (°C)  
100 125  
–50 –25  
0
25  
75  
–25  
0
50  
75 100 125  
–50  
25  
200 250  
0
50 100 150  
I
300 350 400  
TEMPERATURE (°C)  
(mA)  
BAT  
4120 G07  
4120 G09  
4120 G08  
Wireless Power Transfer Efficiency,  
VIN_RX vs Battery Current  
Typical tMIN(ON) vs Temperature  
130  
125  
120  
115  
110  
105  
100  
95  
70  
60  
24  
V
SW  
R
= 8.3V  
2 UNITS TESTED  
FLOAT  
L
= SLF6028-470MR59  
22  
= 4.64k  
PROG  
50  
40  
30  
20  
10  
0
20  
18  
16  
14  
12  
10  
9mm EFFICIENCY  
10mm EFFICIENCY  
11mm EFFICIENCY  
9mm V_RX  
10mm V_RX  
11mm V_RX  
90  
85  
80  
50  
100  
150  
(mA)  
250  
0
200  
–50  
0
25  
50  
75 100 125  
–22  
TEMPERATURE (°C)  
I
BAT  
4120 G11  
4120 G10  
Typical Burst Mode Waveforms,  
IBAT = 38mA  
Typical Wireless Charging Cycle  
Burst Mode Trigger Current  
450  
400  
350  
300  
250  
200  
150  
100  
50  
4.5  
4.0  
3.5  
3.0  
2.5  
2.0  
1.5  
1.0  
0.5  
90  
80  
70  
60  
50  
40  
30  
20  
10  
V
BAT  
R
PROG  
= 3k  
V
SW  
5V/DIV  
V
CHRG  
I
BAT  
R
= 6.2k  
PROG  
0V  
V
PROG  
500mV/DIV  
0V  
I
LSW  
BAT = 940mAhr  
200mA/DIV  
0mA  
L
R
R
= TDK SLF4075 15µH  
SW  
FB1  
= 732k, R = 976k  
FB2  
4120 G14  
= 3.01k  
PROG  
4µs/DIV  
APPLICATION CCT OF FIGURE 10  
SPACING = 14mm  
0
0
0
0
1
2
3
10  
15  
20  
25  
(V)  
40  
30  
35  
TIME (HOURS)  
V
IN  
4120 G12  
4120 G13  
4120ff  
7
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
TA = 25°C, unless otherwise noted.  
TYPICAL PERFORMANCE CHARACTERISTICS  
IN Pin Shutdown Current  
IN Pin Standby Current vs VIN  
vs Input Voltage  
220  
80  
V
RUN  
= 0.4V  
V
= 4.21V  
BAT  
NTC = GND  
70  
60  
50  
40  
30  
20  
10  
0
200  
180  
I
IN  
I
IN  
I
IN  
I
IN  
I
IN  
I
IN  
STBY FREQ HIGH 130°C  
STBY FREQ LOW 130°C  
STBY FREQ HIGH 25°C  
STBY FREQ LOW 25°C  
STBY FREQ HIGH –45°C  
STBY FREQ LOW –45°C  
160  
140  
120  
100  
I
IN  
I
IN  
I
IN  
SD TEMP = 125°C  
SD TEMP = 35°C  
SD TEMP = –40°C  
80  
5
10  
40  
0
15 20 25 30 35  
(V)  
20  
(V)  
0
10  
30  
40  
V
V
IN  
IN  
4120 G15  
4120 G16  
IN Pin Disabled Current  
vs Input Voltage  
IN Pin Switching Current vs Input  
Voltage  
UVCL: ICHARGE vs Input Voltage  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
7
6
0.40  
0.35  
0.30  
0.25  
0.20  
0.15  
0.10  
0.05  
0
V
RUN  
= 1.6V  
I
I
I
TEMP=125°C  
TEMP=35°C  
TEMP=40°C  
130°C  
25°C  
–45°C  
BAT  
BAT  
BAT  
I
FREQ HIGH  
CC  
ICCQ(SWITCHING)  
5
4
3
2
1
FREQ = INTV  
I
FREQ LOW  
ICCQ(SWITCHING)  
FREQ = GND  
I
I
I
SD TEMP = 125°C  
SD TEMP = 35°C  
SD TEMP = –40°C  
IN  
IN  
IN  
UVCL  
15  
I
= 0  
BAT  
0
0
10  
20  
(V)  
30  
40  
12.00 12.05 12.10 12.15  
12.20  
25  
(V)  
35  
40  
11.90 11.95  
10  
20  
30  
V
V
IN  
(V)  
V
IN  
IN  
4120 G18  
4120 G17  
4120 G19  
4120ff  
8
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
PIN FUNCTIONS  
current sense resistor. In low battery conditions a small  
INTV (Pin 1): Internal Regulator Output Pin. This pin is  
CC  
linear charge current, I  
, is sourced from this pin to  
the output of an internal linear regulator that generates the  
LOWBAT  
precondition the battery. Decouple the BAT pin with a low  
ESR 22µF or greater ceramic capacitor to GND.  
internal INTV supply from IN. It also supplies power to  
CC  
the switch gate drivers and the low battery linear charge  
current I  
. Connect a 2.2µF low ESR capacitor from  
LOWBAT  
BATSNS (Pin 10, LTC4120-4.2 Only): Battery Voltage  
Sense Pin. For proper operation, this pin must always be  
connectedphysicallyclosetothepositivebatteryterminal.  
INTV to GND. Do not place any external load on INTV  
CC  
CC  
other than the NTC bias network. Overloading this pin can  
disrupt internal operation. When the RUN pin is above  
FB(Pin10, LTC4120Only):BatteryVoltageFeedbackPin.  
Thechargefunctionoperatestoachieveafinalfloatvoltage  
of 2.4V at this pin. Battery float voltage is programmed  
using a resistive divider from BAT to FB to FBG, and can be  
programmed up to 11V. The feedback pin input bias cur-  
V , and INTV rises above the UVLO threshold, and  
EN  
CC  
IN rises above BAT by V  
and its hysteresis, the  
DUVLO  
charger is enabled.  
BOOST(Pin2):BoostedSupplyPin.Connecta22nFboost  
capacitor from this pin to the SW pin.  
rent, I , is 25nA. Using a resistive divider with a Thevenin  
FB  
IN (Pin 3): Positive Input Power Supply. Decouple to GND  
with a 10µF or larger low ESR capacitor.  
equivalent resistance of 588k compensates for input bias  
current error (see curve of FB Pin Bias Current versus  
Temperature in the Typical Performance Characteristics).  
SW (Pin 4): Switch Pin. The SW pin delivers power from  
IN to BAT via the step-down switching regulator. An in-  
ductor should be connected from SW to CHGSNS. See  
the Applications Information section for a discussion of  
inductor selection.  
FBG (Pin 11, LTC4120 Only): Feedback Ground Pin. This  
pindisconnectstheexternalFBdividerloadfromthebattery  
when it is not needed. When sensing the battery voltage  
this pin presents a low resistance, R , to GND. When in  
FBG  
disabled or shutdown modes this pin is high impedance.  
GND (Pin 5, Exposed Pad Pin 17): Ground Pin. Connect  
toexposedpad. TheexposedpadmustbesolderedtoPCB  
GND to provide a low electrical and thermal impedance  
connection to ground.  
NTC(Pin12):InputtotheNegativeTemperatureCoefficient  
Thermistor Monitoring Circuit. The NTC pin connects to  
a negative temperature coefficient thermistor which is  
typically co-packaged with the battery to determine if the  
battery is too hot or too cold to charge. If the battery’s  
temperature is out of range, the LTC4120 enters standby  
mode and charging is paused until the battery tempera-  
ture re-enters the valid range. A low drift bias resistor is  
DHC(Pin6):DynamicHarmonizationControlPin.Connect  
a Schottky diode from the DHC pin to the IN pin, and a  
capacitor from the DHC pin as shown in the Typical Ap-  
plication or the Block Diagram. When V is greater than  
IN  
V
V
, this pin is high impedance. When V is below  
IN(DHC)  
IN(DHC)  
IN  
this pin is low impedance allowing the LTC4120  
required from INTV to NTC and a thermistor is required  
CC  
to modulate the resonance of the tuned receiver network.  
See Applications Information for more information on the  
tuned receiver network.  
from NTC to GND. Tie the NTC pin to GND to disable NTC  
qualified charging if NTC functionality is not required.  
PROG(Pin13):ChargeCurrentProgramandChargeCurrent  
MonitorPin.Connecta1%resistorbetween3.01k(400mA)  
and 24.3k (50mA) from PROG to ground to program the  
charge current. While in constant-current mode, this pin  
regulates to 1.227V. The voltage at this pin represents the  
averagebatterychargecurrentusingthefollowingformula:  
FREQ (Pin 7): Buck Switching Frequency Select Input Pin.  
ConnecttoINTV toselecta1.5MHzswitchingfrequency  
CC  
orGNDtoselecta750kHzswitchingfrequency.Donotfloat.  
CHGSNS (Pin 8): Battery Charge Current Sense Pin. An  
internal current sense resistor between CHGSNS and BAT  
pins monitors battery charge current. An inductor should  
be connected from SW to CHGSNS.  
VPROG  
IBAT = hPROG  
RPROG  
BAT (Pin 9): Battery Output Pin. Battery charge current  
is delivered from this pin through the internal charge  
4120ff  
9
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
PIN FUNCTIONS  
where h  
is typically 988. Keep parasitic capacitance  
when disabled, and can sink currents up to 5mA when  
enabled. An NTC temperature fault causes this pin to be  
pulled low. A bad battery fault also causes this pin to  
be pulled low. If no fault conditions exist, the FAULT pin  
remains high impedance.  
PROG  
on the PROG pin to a minimum.  
CHRG (Pin 14): Open-Drain Charge Status Output Pin.  
Typically pulled up through a resistor to a reference  
voltage, the CHRG pin indicates the status of the battery  
charger. The pin can be pulled up to voltages as high as  
IN when disabled, and can sink currents up to 5mA when  
enabled. When the battery is being charged, the CHRG  
pin is pulled low. When the termination timer expires or  
the charge current drops below 10% of the programmed  
value, the CHRG pin is forced to a high impedance state.  
RUN (Pin 16): Run Pin. When RUN is pulled below V  
EN  
and its hysteresis, the device is disabled. In disabled  
mode, battery charge current is zero and the CHRG and  
FAULT pins assume high impedance states. If the voltage  
at RUN is pulled below V , the device is in shutdown  
SD  
mode. When the voltage at the RUN pin rises above V ,  
EN  
the INTV LDO turns on. When the INTV LDO rises  
CC  
CC  
FAULT (Pin 15): Open-Drain Fault Status Output Pin. Typi-  
cally pulled up through a resistor to a reference voltage,  
this status pin indicates fault conditions during a charge  
cycle. The pin can be pulled up to voltages as high as IN  
above its UVLO threshold the charger is enabled. The  
RUN pin should be tied to a resistive divider from V to  
IN  
program the input voltage at which charging is enabled.  
Do not float the RUN pin.  
BLOCK DIAGRAM  
C2S  
ENABLE  
INTV  
LTC4120  
IN  
CC  
LDO  
3
1
2
C
INTVCC  
2.2µF  
RUN  
INTV  
CC  
+
16  
ENABLE  
BOOST  
C
IN  
10µF  
2.45V  
C
22nF  
BST  
+
C2P  
SW  
PWM  
4
INTV  
CC  
0.9V  
BAT  
SHUTDOWN  
+
L
L
R
SW  
33µH  
DUVLO  
GND  
CHGSNS  
BAT  
5
8
9
IN – 80mV  
INTV  
CC  
+
V
IN(DHC)  
DHC  
DHC  
6
R
SNS  
0.3Ω  
IN  
IN  
IN  
I
C-EA  
INTV  
FREQ  
TH  
R
7
NOM  
C
BAT  
22µF  
10k  
IN  
INTV  
CC  
INTV  
+
CC  
CC  
FAULT  
R
R
FB1  
15  
FB  
1.2V  
10  
11  
+
ENABLE  
LOWBAT  
+
588k  
V
FB(REG)  
FB2  
T
10k  
FBG  
CNTRL  
UVCL  
V-EA  
CHRG  
14  
12  
ENABLE  
Li-Ion  
INTV  
CC  
PROG  
13  
NTC  
NTC  
D
R
Z
PROG  
HOT  
COLD  
DISABLE  
+
BAT  
2.21V  
LOWBAT  
4120 F01  
Figure 1. Block Diagram  
4120ff  
10  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
BLOCK DIAGRAM  
LTC4120-4.2  
INTV  
C-EA  
CC  
+
CHGSNS  
8
R
SNS  
I
TH  
0.3Ω  
BAT  
9
BATSNS  
+
DUVLO  
IN – 80mV  
BATSNS  
10  
C
+
BAT  
IN  
INTV  
+
INTV  
CC  
CC  
Li-Ion  
22µF  
1.2V  
+
588k  
V
FB(REG)  
UVCL  
V-EA  
ENABLE  
+
BATSNS  
2.21V  
PROG  
13  
LOWBAT  
D
R
Z
PROG  
4120 F02  
Figure 2. LTC4120-4.2 BATSNS Connections  
TEST CIRCUIT  
20V  
2k  
680nF  
665Ω  
49.9Ω  
IRLML5103TR  
V
IN(DHC)  
IN  
NTC  
LTC4120  
RUN  
INTV  
CC  
665Ω  
10Ω  
10µF  
2.2µF  
DHC  
GND  
4120 F03  
Figure 3. VIN(DHC) Test Circuit  
4120ff  
11  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
OPERATION  
Wireless Power System Overview  
application. The LTC4120 serves as a constant-current/  
constant-voltagebatterychargerwiththefollowingbuilt-in  
chargerfunctions:programmablechargecurrent,program-  
mable float voltage (LTC4120), battery precondition with  
half-hour timeout, precision shutdown/run control, NTC  
thermal protection, a 2-hour safety termination timer, and  
automatic recharge. The LTC4120 also provides output  
pins to indicate state of charge and fault status.  
The LTC4120 is one component in a complete wireless  
power system. A complete system is composed of trans-  
mit circuitry, a transmit coil, a receive coil and receive  
circuitry—including the LTC4120. Please refer to the  
Applications Information section for more information  
on transmit circuitry and coils. In particular, the Resonant  
Transmitter and Receiver and the Alternative Transmit-  
ter Options sections include information necessary to  
complete the design of a wireless power system. Further  
information can be found in the Applications Information  
section of this document under the heading Resonant  
Transmitter and Receiver, as well as in AN138: Wireless  
Power Users Guide, as well as the DC1969A: wireless  
power transmit and receiver demo kit and manual. The  
Gerber layout files for both the Transmitter and Receiver  
boards are available at the following link:  
The circuit in Figure 4 is a fully functional system using a  
basic current-fed resonant converter for the transmitter  
and a series resonant converter for the receiver with the  
1
LTC4120.AdvancedtransmittersbyPower-By-Proxi may  
also be used with the LTC4120. For more information on  
transmitter design refer to Application Note 138: Wireless  
Power Users Guide.  
Wireless Power Transfer  
A wireless coupled power transfer system consists of a  
transmitter that generates an alternating magnetic field,  
and a receiver that collects power from that field. The  
ideal transmitter efficiently generates a large alternating  
http://www.linear.com/product/LTC4120#demoboards  
LTC4120 Overview  
The LTC4120 is a synchronous step-down (buck) wire-  
less battery charger with dynamic harmonization control  
(DHC). DHC is a highly efficient method of regulating the  
receivedinputvoltageinaresonantcoupledpowertransfer  
current in the transmitter coil, L . The push-pull current-  
X
fed resonant converter, shown in Figure 4, is an example  
1
www.PowerByProxi.com  
V
DC  
5V  
TRANSMITTER  
C2S  
D9  
L1  
C4  
L2  
D6  
39V  
C
IN  
C
X
L
X
L
R
D8  
D5  
DFLZ39  
C2P  
IN  
DHC BOOST  
C5  
C
BST  
SW  
LTC4120  
R1  
D2  
R2  
D3  
L
SW  
D5, D8, D9: DFLS240L  
CHGSNS  
BAT  
M1  
M2  
+
Li-Ion  
C
BAT  
D1  
D4  
GND  
4120 F04  
Figure 4. DC-AC Converter, Transmit/Receive Coils, Tuned Series Resonant Receiver and AC-DC Rectifier  
4120ff  
12  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
OPERATION  
of a basic power transmitter that may be used with the  
LTC4120.Thistransmittertypicallyoperatesatafrequency  
of approximately 130kHz; though the operating frequency  
varies depending on the load at the receiver and the cou-  
pling to the receiver coil. For L = 5µH, and C = 300nF,  
the transmitter frequency is:  
power to appear at the receiver by tuning the receiver  
resonance closer to the transmitter resonance. If the input  
voltage exceeds V  
, the LTC4120 tunes the receiver  
IN(DHC)  
resonance away from the transmitter, which reduces the  
power available at the receiver. The amount that the input  
powerincreasesordecreasesisafunctionofthecoupling,  
X
X
the tuning capacitor, C2P, the receiver coil, L , and the  
R
1
fO ≈  
= 130kHz  
operating frequency.  
2 • π • LX CX  
Figure 5 illustrates the components that implement the  
DHC function to automatically tune the resonance of the  
This transmitter typically generates an AC coil current of  
receiver. Capacitor C2S and inductor L serve as a series  
about 2.5A . For more information on this transmitter,  
R
RMS  
resonator. Capacitor C2P and the DHC pin of the LTC4120  
form a parallel resonance when the DHC pin is low imped-  
ance,anddisconnectwhentheDHCpinishighimpedance.  
C2P adjusts the receiver resonance to control the amount  
of power available at the input of the LTC4120. C2P also  
affects power dissipation in the LTC4120 due to the AC  
current being shunted by the DHC pin. For this reason it  
is not recommended to apply total capacitance in excess  
of 30nF at this pin.  
refer to AN138: Wireless Power Users Guide.  
Thereceiverconsistsofacoil,L ,configuredinaresonant  
R
circuitfollowedbyarectifierandtheLTC4120.Thereceiver  
coilpresentsaloadreflectedbacktothetransmitterthrough  
the mutual inductance between L and L . The reflected  
R
X
impedance of the receiver may influence the operating  
frequency of the transmitter. Likewise, the power output  
by the transmitter depends on the load at the receiver. The  
resonant coupled charging system, consisting of both the  
transmitter and LTC4120 charger, provides an efficient  
method for wireless battery charging as the power output  
bythetransmittervariesautomaticallybasedonthepower  
used to charge a battery.  
Using DHC, the LTC4120 automatically adjusts the power  
received depending on load requirements; typically the  
load is battery charge current. This technique results in  
significant power savings, as the power required by the  
C2S  
D9  
Dynamic Harmonization Control  
1:n  
C
IN  
D5  
C
L
L
R
D8  
X
X
Dynamic harmonization control (DHC) is a technique for  
regulating the received input power in a wireless power  
transfer system. DHC modulates the impedance of the  
resonant receiver to regulate the voltage at the input to  
the LTC4120. When the input voltage to the LTC4120 is  
C2P  
IN  
LTC4120  
DHC  
4120 F05  
Figure 5. Resonant Receiver Tank  
below the V  
set point, the LTC4120 allows more  
IN(DHC)  
4120ff  
13  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
OPERATION  
transmitter automatically adjusts to the requirements  
at the receiver. Furthermore, DHC reduces the rectified  
voltage seen at the input of the LTC4120 under light load  
conditions when the battery is fully charged.  
Programming The Battery Float Voltage  
For the LTC4120, the battery float voltage is programmed  
by placing a resistive divider from the battery to FB and  
FBG as shown in Figure 6. The programmable battery float  
The design of the resonant receiver circuit (L , C2S and  
voltage,V  
,isthengovernedbythefollowingequation:  
FLOAT  
R
C2P), the transmitter circuit, and the mutual inductance  
R
FB1 +RFB2  
RFB2  
(
FB(REG)  
)
betweenL andL determinesboththemaximumunloaded  
X
R
V
= V  
FLOAT  
voltageattheinputtotheLTC4120aswellasthemaximum  
power available at the input to the LTC4120. The value and  
tolerancesofthesecomponentsmustbeselectedwithcare  
for stable operation, for this reason it is recommended to  
only use components with tight tolerances.  
where V  
is typically 2.4V.  
FB(REG)  
Due to the input bias current (I ) of the voltage error amp  
FB  
(V-EA), care must also be taken to select the Thevenin  
equivalent resistance of R ||R close to 588k. Start by  
FB1 FB2  
To understand the operating principle behind dynamic  
harmonization control (DHC), consider the following sim-  
plification.Here,afixed-frequencytransmitterisoperating  
calculating R to satisfy the following relations:  
FB1  
VFLOAT • 588k  
RFB1  
=
at a frequency f = 130kHz. DHC automatically adjusts the  
O
VFB(REG)  
impedanceofthereceivertunednetworksoastomodulate  
the resonant frequency of the receiver between f and f .  
T
D
Find the closest 0.1% or 1% resistor to the calculated  
value. With R calculate:  
1
FB1  
fT ≅  
fD ≅  
2 • π • L • C2P +C2S  
(
)
VFB(REG) RFB1  
R
RFB2  
=
– 1000Ω  
1
V
– VFB(REG)  
FLOAT  
2 • π • LR C2S  
where 1000Ω represent the typical value of R . This is  
the resistance of the FBG pin which serves as the ground  
return for the battery float voltage divider.  
FBG  
When the input voltage is above V  
(typically 14V),  
IN(DHC)  
the LTC4120 opens the DHC pin, detuning the receiver  
resonance away from the transmitter frequency f , so that  
O
less power is received. When the input voltage is below  
V
FLOAT  
V
, the LTC4120 shunts the DHC pin to ground,  
IN(DHC)  
BAT  
FB  
LTC4120  
I
tuning the receiver resonance closer to the transmitter  
frequency so that more power is available.  
Li-Ion  
R
R
22µF  
FB1  
4120 F06  
FB  
FB2  
FBG  
FortheresonantconvertershowninFigure4,theoperating  
frequencyofthetransmitterisnotfixed,butvariesdepend-  
ing on the load impedance. However the basic operating  
principle of DHC remains valid. For more information on  
the design of the wireless power receiver resonant circuit  
refer to the applications section.  
ENABLE  
Figure 6. Programming the Float Voltage with the LTC4120  
4120ff  
14  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
OPERATION  
Once R and R are selected, recalculate the value of  
where h  
is typically 988, V  
is either 1.227V or  
PROG  
FB1  
FB2  
PROG  
V
obtained with the resistors available. If the error  
122mV during trickle charge, and R  
is the resistance  
FLOAT  
PROG  
is too large substitute another standard resistor value for  
of the grounded resistor applied to the PROG pin. The  
PROG resistor sets the maximum charge current, or the  
currentdeliveredwhilethechargerisoperatinginconstant-  
current (CC) mode.  
R
and recalculate R . Repeat until the float voltage  
FB1  
FB2  
error is acceptable.  
Table 1 and Table 2 list recommended standard 0.1% and  
1% resistor values for common battery float voltages.  
Analog Charge Current Monitor  
Table 1: Recommended 0.1% Resistors for Common VFLOAT  
The PROG pin provides a voltage signal proportional to  
the actual charge current. Care must be exercised in mea-  
suring this voltage as any capacitance at the PROG pin  
forms a pole that may cause loop instability. If observing  
the PROG pin voltage, add a series resistor of at least 2k  
and limit stray capacitance at this node to less than 50pF.  
V
R
R
FB2  
TYPICAL ERROR  
–0.13%  
0.15%  
FLOAT  
FB1  
3.6V  
4.1V  
4.2V  
7.2V  
8.2V  
8.4V  
887k  
1.01M  
1.01M  
1.8M  
1780k  
1.42M  
1.35M  
898k  
–0.13%  
0.08%  
2.00M  
2.05M  
825k  
0.14%  
816k  
0.27%  
In the event that the input voltage cannot support the  
demanded charge current, the PROG pin voltage may not  
represent the actual charge current. In cases such as this,  
the PWM switch frequency drops as the charger enters  
drop-out operation where the top switch remains on for  
morethanoneclockcycleastheinductorcurrentattempts  
torampuptothedesiredcurrent. Ifthetopswitchremains  
on in drop-out for 8 clock cycles a dropout detector forces  
the bottom switch on for the remainder of the 8th cycle.  
In such a case, the PROG pin voltage remains at 1.227V,  
but the charge current may not reach the desired level.  
Table 2: Recommended 1% Resistors for Common VFLOAT  
V
R
R
FB2  
TYPICAL ERROR  
–0.13%  
0.26%  
FLOAT  
FB1  
3.6V  
4.1V  
4.2V  
7.2V  
8.2V  
8.4V  
887k  
1.02M  
1.02M  
1.78M  
2.00M  
2.1M  
1780k  
1.43M  
1.37M  
887k  
–0.34%  
0.16%  
825k  
0.14%  
845k  
–0.50%  
Programming the Charge Current  
The current-error amp (C-EA) measures the current  
through an internal 0.3Ω current sense resistor between  
the CHGSNS and BAT pins. The C-EA outputs a fraction  
Undervoltage Current Limit  
The undervoltage current limit (UVCL) feature reduces  
charge current as the input voltage drops below V  
UVCL  
of the charge current, 1/h  
, to the PROG pin. The  
PROG  
(typically 12V). This low gain amplifier typically keeps V  
IN  
voltage-error amp (V-EA) and PWM control circuitry can  
limit the PROG pin voltage to control charge current. An  
within 100mV of V  
, but if insufficient power is avail-  
UVCL  
able the input voltage may drop below this value; and the  
charge current will be reduced to zero.  
internal clamp (D ) limits the PROG pin voltage to V  
,
Z
PROG  
which in turn limits the charge current to:  
hPROG • V  
1212V  
RPROG  
PROG  
ICHG  
=
=
RPROG  
PROG • V  
h
120V  
RPROG  
PROG_ TRKL  
ICHG_ TRKL  
=
=
RPROG  
4120ff  
15  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
OPERATION  
NTC Thermal Battery Protection  
of the R  
resistor. For the same Vishay Curve 2 therm-  
BIAS  
istor, this corresponds to approximately 40°C. With a  
Vishay Curve 2 thermistor, the hot and cold comparators  
both have about 2°C of hysteresis to prevent oscillations  
about the trip points.  
TheLTC4120monitorsbatterytemperatureusingatherm-  
istor during the charging cycle. If the battery temperature  
moves outside a safe charging range, the IC suspends  
charging and signals a fault condition until the tempera-  
ture returns to the safe charging range. The safe charging  
range is determined by two comparators that monitor the  
voltage at the NTC pin. NTC qualified charging is disabled  
Thehotandcoldtrippointsmaybeadjustedusingadiffer-  
ent type of thermistor, or a different R  
resistor, or by  
BIAS  
adding a desensitizing resistor, R , or by a combination  
ADJ  
if the NTC pin is pulled below about 85mV (V ).  
of these measures as shown in Figure 7. For example, by  
DIS  
increasing R  
to 12.4k, with the same thermistor as  
BIAS  
Thermistor manufacturers usually include either a tem-  
perature lookup table identified with a characteristic curve  
number, or a formula relating temperature to the resistor  
value. Each thermistor is also typically designated by a  
before, the cold trip point moves down to –5°C, and the  
hot trip point moves down to 34°C. If a Vishay Curve 1  
thermistor with B  
= 3950 and resistance of 100k at  
25/85  
25°C is used, a 1% R  
resistor of 118k and a 1% R  
BIAS  
ADJ  
thermistor gain value B  
.
25/85  
resistor of 12.1k results in a cold trip point of 0°C, and a  
hot trip point of 39°C.  
The NTC pin should be connected to a voltage divider  
from INTV to GND as shown in Figure 7. In the simple  
CC  
application (R  
= 0) a 1% resistor, R  
, with a value  
End-Of-Charge Indication and Safety Timeout  
ADJ  
BIAS  
equal to the resistance of the thermistor at 25°C is  
The LTC4120 uses a safety timer to terminate charging.  
Whenever the LTC4120 is in constant current mode the  
connected from INTV to NTC, and a thermistor is con-  
CC  
nected from NTC to GND. With this setup, the LTC4120  
timer is paused, and if FB transitions through the V  
RCHG  
pauses charging when the resistance of the thermistor  
threshold the timer is reset. When the battery voltage  
reaches the float voltage, a safety timer begins count-  
ing down a 2-hour timeout. If charge current falls below  
one-tenth of the programmed maximum charge current  
increases to 285% of the R  
resistor as the tempera-  
BIAS  
ture drops. For a Vishay Curve 2 thermistor with B  
25/85  
= 3490 and 25°C resistance of 10k, this corresponds to  
a temperature of about 0°C. The LTC4120 also pauses  
charging if the thermistor resistance decreases to 57.5%  
(h ), the CHRG status pin rises, but top-off charge  
C/10  
current continues to flow until the timer finishes. After  
the timeout, the LTC4120 enters a low power sleep mode.  
BAT  
LTC4120  
INTV  
CC  
Automatic Recharge  
R
BIAS  
NTC  
+
In sleep mode, the IC continues to monitor battery volt-  
TOO COLD  
TOO HOT  
R
ADJ  
74% INTV  
age. If the battery falls 2.2% (V  
or V  
) from  
CC  
OPT  
RCHG  
RCHG_42  
the full-charge float voltage, the LTC4120 engages an  
automatic recharge cycle. Automatic recharge has a  
built-in filter of about 0.5ms to prevent triggering a new  
charge cycle if a load transient causes the battery voltage  
to drop temporarily.  
+
+ 36.5% INTV  
R
NTC  
T
CC  
Li-Ion  
4120 F07  
+
IGNORE NTC  
2% INTV  
CC  
Figure 7. NTC Connections  
4120ff  
16  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
OPERATION  
State of Charge and Fault Status Pins  
Precision Run/Shutdown Control  
The LTC4120 contains two open-drain outputs which  
provide charge status and signal fault indications. The  
binary-coded CHRG pin pulls low to indicate charging at a  
rate higher than C/10. The FAULT pin pulls low to indicate  
a bad battery timeout, or to indicate an NTC thermal fault  
condition. During NTC faults the CHRG pin remains low,  
but when a bad battery timeout occurs the CHRG pin de-  
asserts. When the open-drain outputs are pulled up with  
a resistor, Table 3 summarizes the charger state that is  
indicated by the pin voltages.  
The LTC4120 remains in a low power disabled mode until  
the RUN pin is driven above V (typically 2.45V). While  
EN  
the LTC4120 is in disabled mode, current drain from the  
batteryisreducedtoextendbatterylifetime,thestatuspins  
are both de-asserted, and the FBG pin is high impedance.  
Charging can be stopped at any time by pulling the RUN  
pin below 2.25V. The LTC4120 also offers an extremely  
low operating current shutdown mode when the RUN pin  
is pulled below V (typically 0.7V). In this condition less  
SD  
than 20µA is drawn from the supply at IN.  
Table 3. LTC4120 Open-Drain Indicator Outputs with Resistor  
Pull-Ups  
Differential Undervoltage Lockout  
The LTC4120 monitors the difference between the battery  
voltage, V , and the input supply, V . If the difference  
FAULT CHRG CHARGER STATE  
High  
High  
Low  
Low  
High Off or Topping Off Charging at a Rate Less Than C/10  
Low Charging at Rate Higher Than C/10  
High Bad Battery Fault  
BAT  
IN  
(V -V ) falls to V  
, all functions are disabled and  
IN BAT  
DUVLO  
thepartisforcedintoshutdownmodeuntil(V -V )rises  
IN BAT  
above the V  
hysteresis. The LTC4120-4.2 monitors  
theBATSNSandINpinvoltagestosenseDUVLOcondition.  
Low NTC Thermal Fault Charging Paused  
DUVLO  
Low Battery Voltage Operation  
User Selectable Buck Operating Frequency  
The LTC4120 automatically preconditions heavily dis-  
charged batteries. If the battery voltage is below V  
The LTC4120 uses a constant-frequency synchronous  
step-down buck architecture to produce high operating  
efficiency. The nominal operating frequency of the buck,  
LOWBAT  
minus its hysteresis (typically 2.05V—e.g., battery pack  
protection has been engaged) a DC current, I  
, is  
LOWBAT  
applied to the BAT pin from the INTV supply. When the  
f
, is programmed by connecting the FREQ pin to  
CC  
OSC  
batteryvoltagerisesaboveV  
,theswitchingregula-  
either INTV or to GND to obtain a switching frequency  
LOWBAT  
CC  
tor is enabled and charges the battery at a trickle charge  
of 1.5MHz or 750kHz, respectively. The high operating  
frequency allows the use of smaller external components.  
level of 10% of the full-scale charge current (in addition  
to the DC I  
current). Trickle charging of the battery  
LOWBAT  
Selectionoftheoperatingfrequencyisatrade-offbetween  
efficiency,componentsize,andmarginfromtheminimum  
on-time of the switcher. Operation at lower frequency  
improves efficiency by reducing internal gate charge and  
switching losses, but requires larger inductance values to  
maintain low output ripple. Operation at higher frequency  
allows the use of smaller components, but may require  
sufficient margin from the minimum on-time at the lowest  
duty cycle if fixed-frequency switching is required.  
continues until the sensed battery voltage (sensed via  
the feedback pin for the LTC4120) rises above the trickle  
charge threshold, V  
. When the battery rises above  
TRKL  
the trickle charge threshold, the full-scale charge current  
is applied and the DC trickle charge current is turned off.  
If the battery remains below the trickle charge threshold  
for more than 30 minutes, charging terminates and the  
fault status pin is asserted to indicate a bad battery.  
Afterabadbatteryfault,theLTC4120automaticallyrestarts  
a new charge cycle once the failed battery is removed and  
replaced with another battery. The LTC4120-4.2 monitors  
the BATSNS pin voltage to sense LOWBAT and TRKL  
conditions.  
4120ff  
17  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
OPERATION  
PWM Dropout Detector  
between bursts, as shown in G14. If the PROG pin voltage  
falls below 120mV for longer than 350µs this causes the  
CHRGpintode-assert,indicatingC/10.Burstcurrentripple  
If the input voltage approaches the battery voltage, the  
LTC4120mayrequiredutycyclesapproaching100%.This  
mode of operation is known as dropout. In dropout, the  
operating frequency may fall well below the programmed  
depends on the selected switch inductor, and V /V  
.
IN BAT  
BOOST Supply Refresh  
f
value. If the top switch remains on for eight clock  
OSC  
The BOOST supply for the top gate drive in the LTC4120  
switching regulator is generated by bootstrapping the  
cycles, the dropout detector activates and forces the  
bottom switch on for the remainder of that clock cycle  
or until the inductor current decays to zero. This avoids  
a potential source of audible noise when using ceramic  
input or output capacitors and prevents the boost sup-  
ply capacitor for the top gate drive from discharging. In  
dropout operation, the actual charge current may not be  
able to reach the full-scale programmed value. In such a  
scenario the analog charge current monitor function does  
not represent actual charge current being delivered.  
BOOST flying capacitor to INTV whenever the bottom  
CC  
switch is turned on. This technique provides a voltage of  
INTV from the BOOST pin to the SW pin. In the event  
CC  
that the bottom switch remains off for a prolonged period  
of time, e.g., during Burst Mode operation, the BOOST  
supply may require a refresh. Similar to the PWM dropout  
timer, the LTC4120 counts the number of clock cycles  
since the last BOOST refresh. When this count reaches  
32, the next PWM cycle begins by turning on the bottom  
side switch first. This pulse refreshes the BOOST flying  
Burst Mode Operation  
capacitor to INTV and ensures that the topside gate  
CC  
Atlowchargecurrents,forexampleduringconstant-voltage  
mode,theLTC4120automaticallyentersBurstModeopera-  
tion. In Burst Mode operation the switcher is periodically  
forced into standby mode in order to improve efficiency.  
The LTC4120 automatically enters Burst Mode operation  
afteritexitsconstant-current(CC)modeandasthecharge  
current drops below about 80mA. Burst Mode operation  
is triggered at lower currents for larger PROG resistors,  
and depends on the input supply voltage. Refer to graph  
Burst Mode Trigger Current and graph Typical Burst Mode  
Waveform, intheTypicalPerformanceCharacteristics, for  
more information on Burst Mode operation. Burst Mode  
operation has some hysteresis and remains engaged for  
battery currents up to about 150mA.  
driver has sufficient voltage to turn on the topside switch  
at the beginning of the next cycle.  
Operation Without an Input Supply or Wireless Power  
When a battery is the only available power source, care  
should be taken to eliminate loading of the IN pin. Load  
current on IN drains the battery through the body diode  
of the top side power switch as V falls below V . To  
IN  
SW  
prevent this possibility, place a diode between the input  
supply and the IN capacitor, C . The rectification diode  
IN  
(D9 in Figure 5 and Figure 11) in the wireless power ap-  
plications also eliminates this discharge path. Alternately,  
a P-channel MOSFET may be placed in series with the BAT  
pin provided care is taken to directly sense the positive  
battery terminal voltage with FB via the battery resistive  
divider. This is illustrated in Figure 15.  
While in Burst Mode operation, the PROG pin voltage to  
average charge current relationship is not well defined.  
This is due to the PROG pin voltage falling to 0V in  
4120ff  
18  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
APPLICATIONS INFORMATION  
0.50  
0.45  
+
I
NO MISALIGNMENT  
R
I
AC  
X
X
5mm MISALIGNMENT  
L
L
V
R
X
R
0.40 X  
+
+
X
X
10mm MISALIGNMENT  
0.35 X  
0.30  
0.25  
0.20  
0.15  
1:n  
+
X
4120 F08  
+
X
X
Figure 8. Wireless Power Transfer  
X
X
+
X
+
X
X
Wireless Power Transfer  
0.10  
0
1
2
3
4
5
6
7
8
9
10  
4120 F09  
In a wireless power transfer system, power is transmitted  
using alternating magnetic fields. Power is transferred  
based on the principle that an AC current in a transmit-  
ter coil produces an AC current in a receiver coil that is  
placed in the magnetic field generated by the transmitter  
coil. The magnetic field coupling is described by the mu-  
tual inductance, M. This term does not have a physical  
representation but is referred to using the unit-less terms  
k and n. Where k is the coupling coefficient:  
COIL DISTANCE (mm)  
Figure 9. Coupling Coefficient k vs Distance  
(L ||C ).Withapeak-to-peakamplitudethatisproportional  
to the applied input voltage:  
X
X
V
2 • π • V  
AC  
DC  
This generates a sinusoidal current in the transmit coil  
with peak-to-peak amplitude:  
M
k =  
VAC  
VDC  
LX LR  
IAC  
=
2 • π • fO LX fO LX  
Andnistheturnsratio—thenumberofturnsinthereceiver  
coil divided by the number of turns in the transmitter coil:  
The AC voltage induced at the receive coil is a function  
of both the applied voltage, the coupling, as well as the  
impedance at the receiver. With no load at the receiver,  
nR  
nX  
LR  
LX  
n =  
=
the open-circuit voltage, V  
, is approximately:  
IN(OC)  
V
k • n • 2 • π • V  
DC  
IN(OC)  
Theturnsratioisproportionaltothesquarerootoftheratio  
of receiver coil inductance to transmitter coil inductance.  
The receiver (shown in Figures 5 and 10) uses a resonant  
tuned circuit followed by a rectifier to convert the induced  
AC voltage into a DC voltage to power the LTC4120 and  
chargeabattery.PowerdeliveredtotheLTC4120depends  
on the impedance of the LTC4120 and the impedance of  
the tuned circuit at the resonant frequency of the trans-  
mitter. The LTC4120 employs a proprietary circuit, called  
dynamic harmonization control (DHC) that modulates the  
impedance of the receiver depending on the voltage at the  
input to the LTC4120. This technique ensures that over a  
wide range of coupling coefficients the induced rectified  
voltage does not exceed voltage compliance ratings when  
theloadgoesaway(e.g, whenthebatteryisfullycharged).  
DHC efficiently adjusts the receiver impedance depending  
on the load without compromising available power.  
In the wireless power transfer system an AC current, I ,  
AC  
applied to the transmit coil L , produces an AC current in  
X
the receive coil, L of:  
R
I
= 2 • π • M • I = 2 • π • k • √L • L • I  
AC X R AC  
R(AC)  
The coupling coefficient is a variable that depends on the  
orientation and proximity of the transmitter coil relative  
to the receiver coil. If the two coils are in a transformer,  
then k = 1. If the two coils are completely isolated from  
each other then k = 0. In a typical LTC4120-based wireless  
power design, k varies from around 0.18 at 10mm spac-  
ing, to about 0.37 with the coils at 3mm spacing. This is  
illustrated in Figure 9.  
With low resistance in the L and L coils, the efficiency is  
X
R
inherentlyhigh,evenatlowcouplingratios.Thetransmitter  
In the event that the coupling may become too large (e.g.  
receiver coil is placed too close to the transmitter coil)  
then it is recommended to place a Zener diode across the  
in Figures 4 and 10 generates a sine wave at the resonant  
frequency, f , across the transmitter coil and capacitor  
O
4120ff  
19  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
APPLICATIONS INFORMATION  
input to the LTC4120 to prevent exceeding the absolute  
maximum rating of the LTC4120. Diode D6 (in Figure 4  
and Figure 10) illustrates this connection.  
tion of a 39V Zener diode (D6 in Figures 4 and 10) at the  
input to the LTC4120 will prevent overvoltage conditions  
from damaging the LTC4120.  
The RMS voltage at the rectifier output depends on the  
load of the LTC4120, i.e., the charge current, as well as the  
Resonant Transmitter and Receiver  
An example DC/AC transmitter is shown in Figure 10.  
A 5V 5% supply to the transmitter efficiently produces a  
circulating AC current in L , which is coupled to L . For  
applied AC current, I . The applied AC current depends  
AC  
both on the components of the tuned network as well as  
the applied DC voltage. The load at the receiver depends  
on the state of charge of the battery. If the coupling and/  
or the applied AC current is not well controlled, the addi-  
X
R
higher voltage inputs, a pre-regulator DC/DC converter  
can be used to generate 5V (see Figure 11). Power is  
transmitted from transmitter to receiver at the resonant  
V
CC  
4.75V TO 5.25V  
TRANSMITTER  
RECEIVER  
C2S2  
L
L
B2  
68µH  
B1  
68µH  
D1  
D4  
C5  
C
L
X
X
39V  
OPT  
C2S1  
C2P1  
D2  
D3  
DHC  
L
R
10µF  
0.3µF 5µH  
IN  
C4  
0.01µF  
C5  
0.01µF  
BOOST  
SW  
C3  
U1  
LTC4120  
C2P2  
R1  
100Ω  
R2  
100Ω  
L1  
CHGSNS  
D2  
D3  
BAT  
INTV  
CC  
+
C4  
2.2µF  
C1  
10µF  
C2  
47µF  
M1  
M2  
FB  
D1  
D4  
FBG  
GND  
4120 F10  
Figure 10. DC/AC Converter, Transmit/Receive Coils, Tuned Series Resonant Receiver and AC/DC Rectifier  
HV  
IN  
8V TO 38V  
C6  
4.7µF  
GND  
V
IN  
BD  
BOOST  
R3  
L3  
C9  
150k  
4.7µF  
0.47µF  
RUN/SS  
SW  
D5  
DFLS240L  
C7  
0.068µF  
C10  
22µF  
R8  
M3  
U1  
LT3480  
150k  
Si2333DS  
M4  
2N7002L  
SYNC  
PG  
VC  
V
CC  
RT  
FB  
5V  
R10  
100k  
R5  
20k  
C8  
R4  
40.2k  
CONNECT  
TO Tx V  
GND  
CC  
R7  
536k  
330pF  
R6  
100k  
4120 F11  
Figure 11. High Voltage Pre-Regulator for Transmitter  
4120ff  
20  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
APPLICATIONS INFORMATION  
Resonant Converter Component Selection  
frequency, f ; which depends on both component values  
O
as well as the load at the receiver. The tolerance of the  
components selected in both the transmitter and receiver  
circuits is critical to achieving maximum power transfer.  
The voltages across the receiver components may reach  
40V, so adequate voltage ratings must also be observed.  
It is recommended tousethe components listedinTable 4  
and Table 5 for the resonant transmitter and receiver  
respectively. Figure 12 illustrates the PCB layout of the  
embedded receiver coil. Figures 13 and 14 show the  
finished transmitter and receiver. The 25mm ferrite bead  
Table 4. Recommended Transmitter and High Voltage Pre-Regulator Components  
Transmitter Components  
ITEM  
DESCRIPTION  
MANUFACTURER/PART NUMBER  
ON SEMI NSR10F40NXT5G  
DIODES BZX84C16  
D2, D3  
D1, D4  
M1, M2  
DIODE, SCHOTTKY, 40V, 2A  
DIODE, ZENER, 16V, 350mW, SOT23  
MOSFET, SMT, N-CHANNEL, 60V, 11mΩ, S08  
IND, SMT, 68µH, 0.41A, 0.4Ω, 20%  
CAP, CHIP, X7R, 0.01µF, 10%, 50V, 0402  
RES, CHIP, 100Ω, 5%, 1/16W, 0402  
CAP, CHIP, PPS, 0.15µF, 2%, 50V  
CAP, CHIP, PPS, 0.1µF, 2%, 50V  
CAP, CHIP, PPS, 0.033µF, 2%, 50V  
CAP, PPS, 0.15µF, 2.5%, 63VAC, MKS02  
CAP, PPS, 0.10µF, 2.5%, 63VAC, MKS02  
CAP, PPS, 0.033µF, 2.5%, 63VAC, MKS02  
5.0µH TRANSMIT COIL  
VISHAY Si4470EY-T1GE3  
TDK VLCF5028T-680MR40-2  
MURATA GRM155R71H103KA88D  
VISHAY CRCW0402100RJNED  
PANASONIC ECHU1H154GX9  
PANASONIC ECHU1H104GX9  
PANASONIC ECHU1H333GX9  
WIMA MKS0D031500D00JSSD  
WIMA MKS0D03100  
L
, L  
B1 B2  
C4, C5  
R1, R2  
C
X1, 2  
C (Opt)  
X
WIMA MKS0D03033  
L
TDK WT-505060-8K2-LT  
X
or 6.3µH TRANSMIT COIL  
TDK WT-505090-10K2-A11-G  
WÜRTH 760308111  
or 6.3µH TRANSMIT COIL  
or 5.0µH TRANSMIT COIL  
INTER-TECHNICAL L41200T02  
High Voltage Pre-Regulator Components  
U1  
LT3480EDD, PMIC 38V, 2A, 2.4MHz Step-Down Switching  
LINEAR TECH LT3480EDD  
Regulator with 70µA Quiescent Current  
MOSFET, SMT, P-CHANNEL, –12V, 32mΩ, SOT23  
MOSFET, SMT, N-CHANNEL, 60V, 7.5Ω, 115mA, SOT23  
DIODE, SCHOTTKY, 40V, 2A, POWERDI123  
IND, SMT, 4.7µH, 1.6A, 0.125Ω, 20%  
CAP, CHIP, X5R, 4.7µF, 10%, 50V, 1206  
CAP, CHIP, X5R, 4.7µF, 10%, 50V, 0603  
CAP, CHIP, COG, 330pF, 5%, 50V, 0402  
CAP, CHIP, X7R, 0.47µF, 10%, 25V, 0603  
CAP, CHIP, X5R, 22µF, 20%, 6.3V, 0805  
RES, CHIP, 150k, 5%, 1/16W, 0402  
M3  
VISHAY Si2333DS  
M4  
ON SEMI 2N7002L  
D5  
DIODES DFLS240L  
L3  
COILCRAFT LPS4018-472M  
MURATA GRM155R71H4755KA12L  
MURATA GRM188R71H683K  
TDK C1005COG1H331J  
C6  
C7  
C8  
C9  
MURATA GRM188R71E474K  
TAIYO-YUDEN JMK212BJ226MG  
VISHAY CRCW0402150JNED  
VISHAY CRCW040240K2FKED  
VISHAY CRCW040220K0FKED  
VISHAY CRCW0402100KFKED  
VISHAY CRCW0402536KFKED  
C10  
R3, R8  
R4  
RES, CHIP, 40.2k, 1%, 1/16W, 0402  
R5  
RES, CHIP, 20k, 1%, 1/16W, 0402  
R6, R10  
RES, CHIP, 100k, 1%, 1/16W, 0402  
R7  
RES, CHIP, 536k, 1%, 1/16W, 0402  
1
C = 300nF with 5µH L coil, or C = 233nF with 6.3µH L coil.  
X
X
X
X
2
Pay careful attention to assembly guidelines when using ECHU capacitors, as the capacitance value may shift if the capacitor is over heated while  
soldering. Plastic film capacitors such as Panasonic ECHU series or Metallized Polypropylene capacitors such as WIMA MKP as suitable for the  
transmitter  
4120ff  
21  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
APPLICATIONS INFORMATION  
Table 5. Recommended Receiver Components  
ITEM  
DESCRIPTION  
MANUFACTURER/PART NUMBER  
DIODES DFLS240L  
D1, D2, D3  
D4 (Opt)  
DIODE, SCHOTTKY, 40V, 2A, POWERDI123  
DIODE, ZENER, 39V, 5%, 1W, POWERDI123  
DIODES DFLZ39  
L
IND, EMBEDDED, 47µH, 43 TURNS WITH 25mm FERRITE BEAD EMBEDDED 4-LAYER PCB (see Figure 12)  
ADAMS MAGNETICS B67410-A0223-X195  
R
or 47µH RECEIVER COIL  
TDK WR282840-37K2-LR3  
WÜRTH 760308101303  
or 47µH RECEIVER COIL  
or 48µH RECEIVER COIL  
INTER-TECHNICAL L41200R02  
COILCRAFT LPS4018-153ML  
MURATA GRM21B5C1H472JA01L  
KEMET C0603C182J5GAC7533  
MURATA GRM21B5C1H223JA01L  
MURATA GRM21B5C1H472JA01L  
TDK C2012X5R1C106K  
L1  
IND, SMT, 15µH, 260mΩ, 20%, 0.86A, 4mm × 4mm  
CAP, CHIP, COG, 0.0047µF, 5%, 50V, 0805  
CAP, CHIP, COG, 0.00018µF, 5%, 50V, 0603  
CAP, CHIP, COG, 0.022µF, 5%, 50V, 0805  
CAP, CHIP, COG, 0.0047µF, 5%, 50V, 0805  
CAP, CHIP, X5R, 10µF, 20%, 16V, 0805  
CAP, CHIP, X5R, 47µF, 10%, 16V, 1210  
CAP, CHIP, X7R, 0.01µF, 20%, 6.3V. 0402  
CAP, CHIP, X5R, 10µF, 20%, 16V, 0805  
C2P1  
C2P2  
C2S1  
C2S2  
C1  
C2  
MURATA GRM32ER61C476KE15L  
TDK C1608X7R1H103K  
C3  
C4  
TDK C2012X5R1C106K  
U1  
400mA WIRELESS SYNCHRONOUS BUCK BATTERY CHARGER LINEAR TECH LTC4120  
LAYER STRUCTURE  
L1 – TOP SIDE  
L2  
L3  
L4 – BOTTOM SIDE  
FINISHED THICKNESS TO BE 0.031" 0.00ꢀ"  
TOTAL OF 4 LAYERS WITH 2oz CU ON THE  
OUTER LAYERS AND 2oz CU ON THE INNER  
LAYERS  
TOP METAL  
2nd METAL  
3rd METAL  
BOTTOM METAL  
4120 F12  
Figure 12. 4-Layer PCB Layout of Rx Coil  
4120ff  
22  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
APPLICATIONS INFORMATION  
Figure 13. Tx Layout: Demo Circuit 1968A  
in Figure 14 covers the embedded receiver coil described  
in Figure 12. Gerber layout files for both the transmitter  
and receiver boards are available at the following link:  
Figure 14. Rx Layout with Ferrite Shield: Demo Circuit 1967A-B  
http://www.linear.com/product/LTC4120#demoboards  
Alternative component values can be chosen by following  
the design procedure outlined below.  
Resonant Receiver Tuning: L , C2S, C2P  
R
Thetunedcircuitresonanceofthereceiver,f ,isdetermined  
T
by the selection of L and C2S + C2P. Select the capaci-  
R
Resonant Transmitter Tuning: L , C  
X
X
tors to obtain a resonant frequency 1% to 3% below f :  
O
The basic transmitter (shown in Figure 4) has a resonant  
frequency, f , that is determined by components L , and  
1
fT ≅  
O
X
2 • π • L • C2P +C2S  
(
)
R
C . The selection of L and C are coupled so as to obtain  
X
X
X
the correct operating frequency. The selection of L and  
X
Asinthecaseofthetransmitter,multipleparallelcapacitors  
may need to be used to obtain the optimum value. Finally,  
L is also coupled to ideally obtain a turns ratio of 1:3.  
R
Having selected a transmitter inductor, L , the transmitter  
X
select the detuned resonance, f to be about 5% to 15%  
D
capacitorshouldbeselectedtoobtainaresonantfrequency  
of 130kHz. Due to limited selection of standard values,  
several standard value capacitors may need to be used  
higher than the tuned resonance, keeping the value of  
C2P below 30nF to limit power dissipation in the DHC pin:  
1
in parallel to obtain the correct value for f :  
fD ≅  
O
2 • π • LR C2S  
1
fO ≅  
= 130kHz  
2 • π • LX CX  
Alternative Transmitter Options  
Thetransmitterinductorandcapacitor,L andC ,support  
The resonant DC/AC transmitter discussed in the previous  
section is a basic and inexpensive to build transmitter.  
However, this basic transmitter requires a relatively pre-  
cise DC input voltage to meet a given set of receive power  
requirements. It is unable to prevent power transmission  
to foreign metal objects—and can therefore cause these  
objects to heat up. Furthermore, the operating frequency  
ofthebasictransmittercanvarywithcomponentselection.  
4120ff  
X
X
alargecirculatingcurrent.Seriesresistanceintheinductor  
is a source of loss and should be kept to a minimum for  
optimal efficiency. Likewise the transmitter capacitor(s),  
C ,mustsupportlargeripplecurrentsandmustbeselected  
X
with adequate voltage rating and low dissipation factors.  
23  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
APPLICATIONS INFORMATION  
LTC4120 customers can also choose more advanced  
transmitter options such as the LTC4125. With additional  
features such as: foreign metal detection; optimum power  
search andAutoResonantoperatingfrequency.Formore  
information on advanced transmitter options refer to the  
Wireless Power Users Guide.  
When operating from a high input voltage with a low bat-  
tery voltage, the PWM control algorithm may attempt to  
enforce a duty cycle which requires an on-time lower than  
theLTC4120minimum,t  
.Thisminimumdutycycle  
MIN(ON)  
is approximately 18% for 1.5MHz operation or 9% for  
750kHz operation. Typical minimum on-time is illustrated  
in graph G11 in the Typical Performance Characteristics  
Maximum Battery Power Considerations  
section. If the on-time is driven below t  
, the charge  
MIN(ON)  
current and battery voltage remain in regulation, but the  
switching duty cycle may not remain fixed, and/or the  
switching frequency may decrease to an integer fraction  
of its programmed value.  
Using one of the approved transmitter options with this  
wireless power design provides a maximum of 2W at the  
input to the LTC4120. It is optimized for supplying 400mA  
of charge current to a 4.2V Li-Ion battery. If a higher bat-  
tery voltage is selected, then a lower charge current must  
be used as the maximum power available is limited. The  
The maximum input voltage allowed to maintain constant  
frequency operation is:  
maximum battery charge current, I  
, that may  
, can be  
CHG(MAX)  
V
LOWBAT  
be programmed for a given float voltage, V  
V
=
FLOAT  
IN(MAX)  
fOSC • tMIN(ON)  
calculated based on the charger efficiency, η , as:  
EFF  
where V  
, is the lowest battery voltage where the  
ηEFF • 2W  
LOWBAT  
switcher is enabled.  
ICHG(MAX)  
V
FLOAT  
Exceedingtheminimumon-timeconstraintdoesnotaffect  
charge current or battery float voltage, so it may not be  
of critical importance in most cases and high switching  
frequencies may be used in the design without any fear of  
severeconsequences.AsthesectionsonInductorSelection  
and Capacitor Selection show, high switching frequencies  
allowtheuseofsmallerboardcomponents, thusreducing  
the footprint of the applications circuit.  
The charger efficiency, η , depends on the operating  
EFF  
conditionsandmaybeestimatedusingtheBuckEfficiency  
curve in the Typical Performance Characteristics. Do  
not select a charge current greater than this limit when  
selecting R  
.
PROG  
Input Voltage and Minimum On-Time  
TheLTC4120canoperatefrominputvoltagesupto40V.The  
LTC4120 maintains constant frequency operation under  
most operating conditions. Under certain situations with  
high input voltage and high switching frequency selected  
and a low battery voltage, the LTC4120 may not be able  
to maintain constant frequency operation. These factors,  
combined with the minimum on-time of the LTC4120,  
impose a minimum limit on the duty cycle to maintain  
fixed-frequency operation. The on-time of the top switch  
Fixed-frequency operation may also be influenced by  
dropoutandBurstModeoperationasdiscussedpreviously.  
Switching Inductor Selection: L  
SW  
Theprimarycriterionforswitchinginductorvalueselection  
in an LTC4120 charger is the ripple current created in that  
inductor. Once the inductance value is determined, the  
saturation current rating for that inductor must be equal  
to or exceed the maximum peak current in the inductor,  
is related to the duty cycle (V /V ) and the switching  
BAT IN  
I
. The peak value of the inductor current is the sum  
L(PEAK)  
frequency, f  
in Hz:  
OSC  
of the programmed charge current, I , plus one-half of  
CHG  
V
BAT  
the ripple current, I . The peak inductor current must  
also remain below the current limit of the LTC4120, I  
L
tON  
=
fOSC • V  
:
IN  
PEAK  
IL  
2
IL(PEAK) =ICHG  
+
<IPEAK  
4120ff  
24  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
APPLICATIONS INFORMATION  
The current limit of the LTC4120, I  
, is at least 585mA  
capacitanceisafunctionofthedesiredinputripplevoltage  
PEAK  
(and at most 1250mA). The typical value of I  
is  
(V ), and follows the relation:  
PEAK  
IN  
illustrated in graph R  
Current Limit vs Temperature,  
SNS  
V
V
BAT  
ICHG  
in the Typical Performance Characteristics.  
IN  
CIN(BULK)  
=
µF  
( )  
For a given input and battery voltage, the inductor value  
and switching frequency determines the peak-to-peak  
ripplecurrentamplitudeaccordingtothefollowingformula:  
V  
IN  
Input ripple voltages (V ) above 10mV are not recom-  
IN  
mended. 10µF is typically adequate for most charger  
V – V  
fOSC • V L  
• V  
BAT  
(
)
IN  
BAT  
applications, with a voltage rating of 40V.  
IL =  
IN  
SW  
Reverse Blocking  
Ripple current is typically set to be within a range of 20%  
When a fully charged battery is suddenly applied to the BAT  
to40%oftheprogrammedchargecurrent, I . Toobtain  
CHG  
pin,alargein-rushcurrentchargestheC capacitorthrough  
IN  
a ripple current in this range, select an inductor value us-  
ing the nearest standard inductance value available that  
obeys the following formula:  
thebodydiodeoftheLTC4120topsidepowerswitch. While  
the amplitude of this current can exceed several Amps, the  
LTC4120 will survive provided the battery voltage is below  
the maximum value of 11V. To completely eliminate this  
current, a blocking P-channel MOSFET can be placed in  
series with the BAT pin. When the battery is the only source  
of power, this PFET also serves to decrease battery drain  
V
IN(MAX) – V  
• V  
(
)
FLOAT  
FLOAT  
LSW  
fOSC • V  
• 30% I  
(
)
IN(MAX)  
CHG  
Then select an inductor with a saturation current rating at  
a value greater than I  
.
current due to any load placed at V . As shown in Figure  
L(PEAK)  
IN  
15, the PFET body diode serves as the blocking component  
since CHRG is high impedance when the battery voltage  
is greater than the input voltage. When CHRG pulls low,  
i.e. during most of a normal charge cycle, the PFET is on  
to reduce power dissipation. This PFET requires a forward  
current rating equal to the programmed charge current and  
areversebreakdownvoltageequaltotheprogrammedfloat  
voltage. Figure 15 illustrates how to add a blocking PFET  
connected with the LTC4120.  
Input Capacitor: C  
IN  
The LTC4120 charger is biased directly from the input  
supply at the V pin. This supply provides large switched  
IN  
currents, so a high quality, low ESR decoupling capacitor  
is recommended to minimize voltage glitches at V . Bulk  
IN  
4.99k*  
V
V
IN  
CHRG  
IN  
BST  
10µF  
22nF  
L
SW  
RUN  
SW  
CHGSNS  
BAT  
49.9k  
LTC4120  
4.7µF  
22µF  
+
470k  
Li-Ion  
SI2343DS  
INTV  
CC  
2.2µF  
R
R
FB1  
PROG  
FB  
R
FB2  
PROG  
FBG  
GND  
4120 F15  
*ADD 4.99k WHEN MAX BAT VOLTAGE APPROACHES 85% OF VGS LIMIT FOR Si2343.  
Figure 15. Reverse Blocking with a P-Channel MOSFET in Series with the BAT Pin  
4120ff  
25  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
APPLICATIONS INFORMATION  
BAT Capacitor and Output Ripple: C  
INTV supply is enabled, and when INTV rises above  
BAT  
CC  
CC  
UV  
the charger is enabled.  
INTVCC  
The LTC4120 charger output requires bypass capacitance  
connected from BAT to GND (C ). A 22µF ceramic  
BAT  
Calculating Power Dissipation  
capacitor is required for all applications. In systems  
where the battery can be disconnected from the charger  
output, additional bypass capacitance may be desired.  
In this type of application, excessive ripple and/or low  
amplitudeoscillationscanoccurwithoutadditionaloutput  
bulkcapacitance.Foroptimumstability,theadditionalbulk  
capacitance should also have a small amount of ESR. For  
these applications, place a 100µF low ESR non-ceramic  
capacitor(chiptantalumororganicsemiconductorcapaci-  
tors such as Sanyo OS-CONs or POSCAPs) from BAT to  
GND, in parallel with the 22µF ceramic bypass capacitor,  
or use large ceramic capacitors with an additional series  
ESR resistor of less than 1Ω. This additional bypass  
capacitance may also be required in systems where the  
battery is connected to the charger with long wires. The  
The user should ensure that the maximum rated junction  
temperatureisnotexceededunderalloperatingconditions.  
The thermal resistance of the LTC4120 package (θ ) is  
JA  
54°C/W; provided that the exposed pad is soldered to suf-  
ficient PCB copper area. The actual thermal resistance in  
the application may depend on forced air cooling or other  
heat sinking means, and especially the amount of copper  
on the PCB to which the LTC4120 is attached. The actual  
power dissipation while charging is approximated by the  
following formula:  
P V – V  
•I  
TRKL  
(
)
D
IN  
BAT  
+V I  
IN IN(SWITCHING)  
2
+RSNS ICHG  
voltage rating of all capacitors applied to C must meet  
BAT  
V
V
BAT  
or exceed the battery float voltage.  
2
+RDS(ON)(TOP)  
ICHG  
IN  
Boost Supply Capacitor: C  
BST  
BAT   
V
2
+RDS(ON)(BOT) • 1–  
ICHG  
The BOOST pin provides a bootstrapped supply rail that  
provides power to the top gate drivers. The operating volt-  
V
IN  
age of the BOOST pin is internally generated from INTV  
Duringtricklecharge(V <V  
)thepowerdissipation  
TRKL  
CC  
BAT  
whenever the SW pin pulls low. This provides a floating  
may be significant as I  
is typically 10mA, however  
TRKL  
voltage of INTV above SW that is held by a capacitor tied  
during normal charging the I  
term is zero.  
CC  
TRKL  
from BOOST to SW. A low ESR ceramic capacitor of 10nF  
The junction temperature can be estimated using the fol-  
lowing formula:  
to 22nF is sufficient for C , with a voltage rating of 6V.  
BST  
INTV Supply and Capacitor: C  
T = T + P • θ  
JA  
CC  
INTVCC  
J
A
D
Power for the top and bottom gate drivers and most other  
internal circuitry is derived from the INTV pin. A low  
where T is the ambient operating temperature.  
A
CC  
Significant power is also consumed in the transmitter  
ESR ceramic capacitor of 2.2µF is required on the INTV  
CC  
electronics. The large AC voltage generated across the L  
X
pin. The INTV supply has a relatively low current limit  
CC  
and C tank results in power being dissipated in the DC  
X
(about 20mA) that is dialed back when INTV is low to  
CC  
resistance of the L coil and the ESR of the C capacitor.  
X
X
reduce power dissipation. Do not use the INTV voltage  
CC  
The large induced magnetic field in the L coil may also  
X
to supply power for any external circuitry apart from the  
induce heating in nearby metallic objects.  
NTCBIAS network. When the RUN pin is above V the  
EN  
4120ff  
26  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
APPLICATIONS INFORMATION  
PCB Layout  
8. It is important to minimize parasitic capacitance on  
the PROG pin. The trace connecting to this pin should  
be as short as possible with extra wide spacing from  
adjacent copper traces.  
To prevent magnetic and electrical field radiation and  
high frequency resonant problems, proper layout of the  
components connected to the LTC4120 is essential. For  
maximum efficiency, the switch node rise and fall times  
should be minimized. The following PCB design priority  
list will help insure proper topology. Layout the PCB using  
the guidelines listed below in this specific order.  
9. Minimize capacitive coupling to GND from the FB pin.  
10. Maximize the copper area connected to the exposed  
pad. Place via connections directly under the exposed  
pad to connect a large copper ground plane to the  
LTC4120 to improve heat transfer.  
1. Keep foreign metallic objects away from the transmit-  
ter coil. Metallic objects in proximity to the transmit  
coil will suffer from induction heating and will be a  
source of power loss. With the exception of a ferrite  
shield that can be used to improve the coupling from  
transmitter coil to receiver coil when placed behind  
the transmitter coil.  
Design Examples  
The design example illustrated in Figure 17, reviews the  
design of the resonant coupled power transfer charger  
application. First the design of the wireless power receiver  
circuitisdescribed.Thenconsiderthedesignforthecharger  
function given the maximum input voltage, a battery float  
voltage of 8.2V, and a charge current of 200mA for the  
LTC4120. This example also demonstrates how to select  
the switching inductance value to avoid discontinuous  
conduction; where switching noise increases.  
Advanced transmitters from PowerByProxi include  
features to detect the presence of foreign metallic  
objects that mitigates this issue.  
2. V input capacitor should be placed as close as pos-  
IN  
sible to the IN and GND pins, with the shortest copper  
The wireless power receiver is formed by the tuned net-  
work LR and C2P, C2S. This tuned network automatically  
modulates the resonance of the tank with the DHC pin of  
the LTC4120 to optimize power transfer. The resonant  
frequency of the tank should match the oscillation fre-  
quency of the transmitter. Given the transmitter shown  
in Figure 4 this frequency is 130kHz. The tuned receiver  
resonant frequency is:  
traces possible and a via connection to the GND plane  
3. Place the switching inductor as close as possible to the  
SW pin. Minimize the surface area of the SW pin node.  
Make the trace width the minimum needed to support  
the programmed charge current, and ensure that the  
spacing to other copper traces be maximized to reduce  
capacitance from the SW node to any other node.  
4. Place the BAT capacitor adjacent to the BAT pin and  
ensure that the ground return feeds to the same cop-  
per that connects to the input capacitor ground before  
connecting back to system ground.  
1
fT =  
= 127kHz  
2 • π • LR (C2P +C2S)  
Inthisdesignexample,thede-tunedresonantfrequencyis:  
1
5. Routeanalogground(RUNgroundandINTV capaci-  
CC  
tor ground) as a separate trace back to the LTC4120  
fD =  
= 142kHz  
2 • π • LR C2S  
GND pin before connecting to any other ground.  
6. Place the INTV capacitor as close as possible to the  
f should be set between 5% and 15% higher than f . A  
CC  
D
T
INTV pin with a via connection to the GND plane.  
higher level gives more control range but results in more  
CC  
power dissipation.  
7. Route the DHC trace with sufficient copper and vias  
to support 350mA of RMS current, and ensure that  
the spacing from the DHC node to other copper traces  
be maximized to reduce capacitance and radiated EMI  
from the DHC node to other sensitive nodes.  
A 47µH coil is selected for L to obtain a turns ratio of 3:1  
R
from the transmitter coil, L = 5µH.  
X
4120ff  
27  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
APPLICATIONS INFORMATION  
Now C2S can be calculated to be 26.7nF. Two standard  
parallel 50V rated capacitors, 22nF and 4.7nF, provide a  
value within 1% of the calculated C2S. Now C2P can be  
calculated to be 6.5nF which can be obtained with 4.7nF  
and1.8nFcapacitorsinparallel.Allofthecapacitorsshould  
be selected with 5% or better tolerance.  
Atypical2-cellLi-Ionbatterypackengagespackprotection  
for V less than 5V, this is the lowest voltage considered  
BAT  
for determining the on-time and selecting the 1.5MHz  
operating frequency.  
5V  
tON  
=
= 476ns > tMIN(ON)  
1.5MHz 17V  
The rectifier, D8, D9 and D5 are selected as 50V rated  
Schottky diodes.  
Nowthe switching inductorvalueis calculated. The induc-  
tor value is calculated based on achieving a 30% ripple  
current. The ripple current is calculated at the typical input  
operating voltage of 17V:  
Now consider the design circuit for the LTC4120 charger  
function. First, the external feedback divider, R /R  
,
FB1 FB2  
is found using standard 1% values:  
17V – 8.2V • 8.2V  
(
)
L3 >  
= 48µH  
8.2V • 588k  
2.4V  
2.00M588k  
RFB1  
RFB2  
=
=
2.00M  
1.5MHz 17V • 30% • 200mA  
(
)
56µHisthenextstandardinductorvaluethatisgreaterthan  
this minimum. This inductor value results in a worst-case  
825k  
2.00M588k  
ripple current at the input open-circuit voltage, V  
IN(OC)  
Figure 4, at the largest coupling coefficient k = 0.37 as:  
.
IN(OC)  
With these resistors, and including the resistance of the  
FBG pin, the battery float voltage is 8.212V.  
V
is estimated based on the transmitter design in  
With an 8.2V float voltage the maximum charge current  
available is limited by the maximum power available from  
V
V
= k • n • π • V  
IN(TX)  
= 0.37 • 3 • 3.14 • 5V = 34.9V  
IN(OC)  
IN(OC)  
the RCPT at η = 85% charger efficiency:  
EFF  
34.9V – 8.2V • 8.2V  
1.5MHz • 56µH34.9V  
(
)
85% • 2W  
IL =  
= 75mA  
ICHG(MAX)  
= 207mA  
8.2V  
This results in a worst-case peak inductor current of:  
A charge current of 200mA is achieved by selecting a  
standard 1% R resistor of:  
IL  
2
PROG  
IL(PEAK) = ICHG  
+
= 237mA  
hPROG • V  
PROG  
RPROG  
=
= 6.04k  
ICHG  
Select an inductor with a saturation current rating greater  
than the worst-case peak inductor current of 237mA.  
While charging a battery, the resonant receiver is loaded  
by the charge current, this load reduces the input voltage  
from the open-circuit value to a typical voltage in a range  
from 12V (at UVCL) up to about 26V. The amplitude of  
this voltage depends primarily on the amount of coupling  
between the transmitter and the receiver, typically this  
voltage is about 17V.  
Select a 50V rated capacitor for C = 10µF to achieve an  
IN  
input voltage ripple of 10mV at the typical operating input  
voltage of 17V:  
8.2V  
200mA •  
17V  
10µF  
V =  
= 10mV  
IN  
The maximum loaded input voltage is used to select the  
operatingfrequencyandinfluencesthevalueoftheswitch-  
inginductor.Thesaturationcurrentratingoftheswitching  
inductor is selected based on the worst case conditions  
at the maximum open-circuit voltage.  
And select 6V rated capacitors for C  
= 2.2µF,  
INTVCC  
C
=22nF,andC =22µF.OptionallyadddiodeD6,  
BOOST  
BAT  
a 1W, 39V Zener diode if the coupling from transmitter to  
receiver coils is not well enough controlled to ensure that  
V remains below 39V when the battery is fully charged.  
IN  
4120ff  
28  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
APPLICATIONS INFORMATION  
Finally the RUN pin divider is selected to turn on the char-  
P = 20V • 5mA +0.3• 0.2A2  
D
ger once the input voltage reaches 11.2V. With R3 = 374k  
8.2V  
20V  
+0.8•  
• 0.2A2  
and R4 = 102k the RUN pin reaches 2.4V at V = 11.2V.  
IN  
With this RUN pin divider, the LTC4120 is disabled once  
V falls below 10.5V.  
IN  
8.2V  
20V  
2
+0.5• 1–  
• 0.2A = 0.14mW  
For this design example, power dissipation during trickle  
charge,wheretheswitchingchargecurrentis20mAatV  
BAT  
This dissipated power results in a junction temperature  
rise of 6°C over ambient.  
= 3V and I switching = 5mA, is calculated as follows:  
IN  
P = 20V – 3V 10mA +20V • 5mA  
(
)
D
Design Example 2: Operation with the LTC4125  
3V  
20V  
+0.3• 0.02A2 +0.8•  
• 0.02A2  
The LTC4125 is a 5W AutoResonant wireless power  
transmitter that offers several advantages over the simple  
transmitter shown in Figure 10, including foreign object  
detection, external overtemperature detection, automatic  
tuning of switching frequency and transmit power. When  
operating the LTC4120 receiver with the LTC4125, the  
DHC pin serves to enable an external shunt regulator  
that optimizes the input supply voltage to the LTC4120  
as shown in Figure 16. For more information on using the  
LTC4125 see the LTC4125 data sheet.  
3V  
20V  
2
+0.5• 1–  
• 0.02A  
= 0.27W  
This dissipated power results in a junction temperature  
rise of:  
P • θ = 0.27W • 54°C/W = 15°C  
D
JA  
During regular charging with V  
dissipation reduces to:  
> V , the power  
TRKL  
BAT  
I
IN  
33nF  
DR1  
4.5V  
TO  
5.5V  
20mΩ  
V
IN  
DFLZ39  
10µF  
DR2  
D
C
2.21k  
D
47µF  
x 2  
M1  
10k  
1µF  
AIR GAP  
3mm  
R
C
STAT  
IN1 IN2  
100k  
100k  
1k  
TO  
24.9k  
10mm  
IN  
DTH  
STAT  
L
TX  
24µH  
QR1  
RUN IN  
DHC  
BOOST  
NTC  
FTH  
47µF  
SW1  
10nF  
7.87k 59.0k  
R
L
NTCTX  
RX  
SW  
47µH  
PTHM  
C
TX  
100nF  
L1  
15µH  
LTC4120-4.2  
LTC4125  
IS  
SW2  
CHGSNS  
BAT  
10nF  
D
FB  
11.3k  
FAULT  
CHRG  
+
V
IS  
IN  
BATSNS  
NTC  
PTH1  
PTH2  
EN  
100k  
100V  
DC1  
C
FB1  
0.1µF  
PROG GND FREQ INTV  
10k  
FB  
CC  
0.1µF  
5.23k  
IMON  
CTD  
CTS  
GND  
3.01k  
SINGLE  
CELL  
2.2µF  
R
+
Li-Ion  
NTCRX  
470pF  
4.7nF  
10nF 348k  
BATTERY  
PACK  
L
C
C
: 760308100110  
DR1, DR2, DR3: DFLS240L  
TX  
TX  
FB1  
: C3216C0G2A104J160AC  
D : BZT52C13  
C
4120 F16  
: GRM188R72A104KA35D  
M1: Si7308DN  
DC1: CDBQR70  
QR1: PMBT3904M  
D
D
R
: LTST-C193KGKT-5A  
R
L
: NTHS0402N02N1002F  
STAT  
NTCRX  
RX  
: BAS521-7  
FB  
: PCB COIL AND FERRITE: B67410-A0223-X195  
OR 760308101303  
: NTHS0603N02N1002J  
NTCTX  
RED INDICATES HIGH VOLTAGE PARTS  
L1: LPS4018-153ML  
Figue 16. LTC4125 Driving a 24μH Transmit Coil at 103kHz, with 1.3A Input Current Threshold, 119kHz Frequency Limit  
and 41.5°C Transmit Coil Surface Temperature Limit in a Wireless Power System with LTC4120-4.2 as a 400mA Single  
Cell Li-Ion Battery Charger at the Receiver  
4120ff  
29  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
PACKAGE DESCRIPTION  
Please refer to http://www.linear.com/product/LTC4120#packaging for the most recent package drawings.  
UD Package  
16-Lead Plastic QFN (3mm × 3mm)  
(Reference LTC DWG # 05-08-1691 Rev Ø)  
0.70 ±0.05  
3.50 ±0.05  
2.10 ±0.05  
1.45 ±0.05  
(4 SIDES)  
PACKAGE OUTLINE  
0.25 ±0.05  
0.50 BSC  
RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS  
BOTTOM VIEW—EXPOSED PAD  
PIN 1 NOTCH R = 0.20 TYP  
OR 0.25 × 45° CHAMFER  
R = 0.115  
TYP  
0.75 ±0.05  
3.00 ±0.10  
(4 SIDES)  
15 16  
PIN 1  
TOP MARK  
(NOTE 6)  
0.40 ±0.10  
1
2
1.45 ± 0.10  
(4-SIDES)  
(UD16) QFN 0904  
0.200 REF  
0.25 ±0.05  
0.00 – 0.05  
0.50 BSC  
NOTE:  
1. DRAWING CONFORMS TO JEDEC PACKAGE OUTLINE MO-220 VARIATION (WEED-2)  
2. DRAWING NOT TO SCALE  
3. ALL DIMENSIONS ARE IN MILLIMETERS  
4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE  
MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE  
5. EXPOSED PAD SHALL BE SOLDER PLATED  
6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION  
ON THE TOP AND BOTTOM OF PACKAGE  
4120ff  
30  
For more information www.linear.com/LTC4120  
LTC4120/LTC4120-4.2  
REVISION HISTORY  
REV  
DATE  
12/13  
03/14  
DESCRIPTION  
PAGE  
A
Updated Table 4 component values and brands.  
20  
B
Removed word “battery” from float voltage range bullet.  
Modified various specification limits and removed some temp dots.  
Modified frequency range, resistor values and Note 3.  
1
3
4
Amended I curves.  
7
IN  
Modified text to reflect typical f  
values.  
8
OSC  
Updated text for V  
servo.  
D
9
PROG  
Amended equation for f .  
14  
15  
16  
17  
20  
20  
Modified I  
equation.  
CHG  
Changed description of End-Of-Charge indication.  
Modified typical f  
values.  
OSC  
Modified Resonant Converter Selection.  
Added high voltage pre-regulator schematic.  
Added Table 4: Recommended Transmitter and High Voltage Pre-Regulator Components.  
Added Table 5: Recommended Receiver Components.  
20  
20  
20  
20  
20  
23  
28  
29  
Added Figure 11, PCB Layout of Rx Coil.  
Added Figure 12, Tx layout: photo of Demo Circuit 1968A.  
Added Figure 13, Rx layout: photo of Demo Circuit 1967A-B  
Modified text of f  
and f .  
T
OSC  
Modified f equation.  
T
Modified equation for t , L3, ∆I , and I and changed power dissipation calculations.  
L(PEAK)  
ON  
L
C
05/14  
Increased minimum V to 12.5V  
1, 3  
IN  
Added fixed 4.2V float version, throughout document, also added electrical parameters for –4.2  
1 to 32  
Increased I specification to TYP 25nA  
3
FB  
Reduced min RECHG threshold to –38mV  
3
Modified V  
servo voltage spec by +3mV and –3mV  
3
PROG  
TRKL  
Loosened V  
threshold voltage spec by –20mV and +10mV  
4
Increased TYP V  
hysteresis spec to 50mV  
4
TRKL  
Changed conditions on I specification to IN = Open-Circuit from IN = Float  
4
SW  
Revised R  
current limit typical performance characteristics curve  
5
SNS  
Added typical V  
performance characteristics curve  
IN(SWITCHING)  
6
FLOAT  
Corrected error in I  
Current curve (x-axis)  
8
11  
Added Block Diagram of –4.2 BATSNS connections  
Changed V labels to IN in Figure 4, 5, and 10  
12, 13, 20  
N/A  
IN  
Remove SW inductor selection Tables 6, 7, 8, and 9  
Changed location of BAT decoupling cap in Figure 15 with reverse blocking diode  
Corrected error in L3 equation and substituted correct 56µH inductor  
25  
28  
D
E
F
01/15  
05/15  
02/16  
Change CBAT from 10µF to 22µF  
1, 9, 10, 11, 14, 25,  
26, 29 and 32  
22  
Add Würth P/N for RX coil  
Add INTER-TECH P/N for TX and RX coils  
Remove dos on 68µ bias inductor in basic TX schematic for clarity  
21, 22  
12, 20  
Clarified Battery Charge Current vs Temperature curve  
Clarified End-of-Charge and Battery Recharge sections  
Modified Operation without an Input Supply section  
Enhanced Reverse Blocking section  
6
16  
18  
25,26  
26  
Modified INTV Supply and Capacitor section  
CC  
Removed INTV spec. Moved Note 4 to UV_INTV spec.  
3
9
24  
25  
29  
32  
CC  
CC  
Modified INTV pin definition.  
CC  
Included LTC4125 in Applications Information.  
Added 4.99k Note.  
Added paragraph and Figure 16 from LTC4125 data sheet.  
Renumbered Figure 17. Added to Related Parts Table.  
4120ff  
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.  
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa-  
tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.  
31  
LTC4120/LTC4120-4.2  
TYPICAL APPLICATION  
C2S  
26.7nF  
D9  
IN  
INTV  
CC  
FREQ  
BOOST  
C
INTVCC  
C
IN  
D8  
D5  
2.2µF  
10µF  
D6  
OPT  
L
SW  
C
BST  
2k  
2k  
56µH  
LTC4120  
22nF  
CHRG  
FAULT  
RUN  
SW  
374k  
102k  
CHGSNS  
BAT  
V
FLOAT  
C2P  
6.5nF  
8.2V  
R
C
BAT  
FB1  
2.00M  
22µF  
Tx CIRCUITRY  
FB  
DHC  
10k  
R
FB2  
825k  
L
5µH  
L
R
47µH  
X
FBG  
NTC  
GND PROG  
+
T
Li-Ion  
R
6.04k  
PROG  
D5, D8, D9: DFLS240L  
D6: MMSZ5259BT1G OR DFLZ39 (OPT)  
: SLF6028-470MR59  
4120 F17  
L
SW  
T: NTHS0402N02N1002F  
Figure 17. Resonant Coupled Power Transfer Charger Application  
RELATED PARTS  
PART NUMBER DESCRIPTION  
COMMENTS  
AN138  
Wireless Power Users Guide  
Nanopower Buck-Boost with  
Intergrated Coulomb Counter Up to 50mA of Output Current, Up to 90% Efficiency  
Monolithic 2A Switch Mode Standalone 9V ≤ V ≤ 32V (40V Absolute Maximum), 1MHz, 2A Programmable Charge Current, Timer  
LTC3335  
680nA Input Quiescent Current (Output in Regulation at No Load) 1.8V to 5.5V Input Operating Range,  
LT3650-8.2/  
LT3650-8.4  
IN  
Non-Synchronous 2-Cell Li-Ion or C/10 Termination, Small and Few External Components, 3mm × 3mm DFN-12 Package “-8.2” for 2×  
Battery Charger  
4.1V Float Voltage Batteries, “-8.4” for 2× 4.2V Float Voltage Batteries  
LT3650-4.1/  
LT3650-4.2  
Monolithic 2A Switch Mode  
Standalone 4.75V ≤ V ≤ 32V (40V Absolute Maximum), 1MHz, 2A Programmable Charge Current,  
IN  
Non-Synchronous 1-Cell Li-Ion Timer or C/10 Termination, Small and Few External Components, 3mm × 3mm DFN-12 Package “-4.1”  
Battery Charger  
for 4.1V Float Voltage Batteries, “-4.2” for 4.2V Float Voltage Batteries  
LT3652HV  
LTC4070  
Power Tracking 2A Battery  
Charger  
Input Supply Voltage Regulation Loop for Peak Power Tracking in (MPPT) Solar Applications Standalone,  
4.95V ≤ V ≤ 34V (40V Absolute Maximum), 1MHz, 2A Charge Current, 3.3V ≤ V  
≤ 18V. Timer or  
IN  
OUT  
C/10 Termination, 3mm × 3mm DFN-12 Package and MSOP-12 Packages  
Li-Ion/Polymer Shunt Battery Low Operating Current (450nA), 1% Float Voltage Accuracy Over Full Temperature and Shunt Current  
Charger System  
Range, 50mA Maximum Internal Shunt Current (500mA with External PFET), Pin Selectable Float  
Voltages: 4.0V, 4.1V, 4.2V. Ultralow Power Pulsed NTC Float Conditioning for Li-Ion/Polymer Protection,  
8-Lead (2mm × 3mm) DFN and MSOP  
LTC4071  
Li-Ion/Polymer Shunt Battery Integrated Pack Protection, <10nA Low Battery Disconnect Protects Battery From Over-Discharge. Low  
Charger System with Low  
Battery Disconnect  
Operating Current (550nA), 1% Float Voltage Accuracy Over Full Temperature and Shunt Current Range,  
50mA Maximum Internal Shunt Current, Pin Selectable Float Voltages: 4.0V, 4.1V, 4.2V. Ultralow Power  
Pulsed NTC Float Conditioning for Li-Ion/Polymer Protection, 8-Lead (2mm × 3mm) DFN and MSOP  
LTC4065/  
LTC4065A  
Standalone Li-Ion Battery  
Charger in 2mm × 2mm DFN  
4.2V 0.6% Float Voltage, Up to 750mA Charge Current ; “A” Version Has /ACPR Function. 2mm × 2mm  
DFN Package  
LTC4123  
25mA NiMH Wireless  
Charger-Receiver  
Low Minimum Input Voltage: 2.2V, Temperature Compensated Charge Voltage  
LTC4125  
5W AutoResonant Wireless  
Power Transmitter  
Monolithic AutoResonant Full Bridge Driver. Transmit Power Automatically Adjusts to Receiver Load,  
Foreign Object Detection, Wide Operating Switching Frequency Range: 50kHz to 250kHz, Input Voltage  
Range 3V to 5.5V, 20-Lead 4mm × 5mm QFN Package  
4120ff  
LT 0216 REV F • PRINTED IN USA  
LinearTechnology Corporation  
1630 McCarthy Blvd., Milpitas, CA 95035-7417  
32  
(408)432-1900 FAX: (408) 434-0507 www.linear.com/LTC4120  
LINEAR TECHNOLOGY CORPORATION 2013  

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