0638119500 [MOLEX]
Application Tooling Specification Sheet; 应用工具的规格表
| 型号： | 0638119500 |
| 厂家： | 
Molex |
| 描述： | Application Tooling Specification Sheet |
| 文件： | 总6页 (文件大小：373K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
HandꢀCrimpꢀToolꢀforꢀOBDꢀIIꢀ4.00mmꢀ(.157")ꢀWireꢁtoꢀꢁWireꢀCrimpꢀTerminalꢀ
ꢀ
ꢀ
ApplicationꢀToolingꢀ
TYPEꢀ4Aꢀ
SpecificationꢀSheetꢀ
ModularꢀCrimpꢀHeadꢀ
HandꢀCrimpꢀToolꢀ
OrderꢀNo.ꢀ63811ꢁ9570ꢀ
OrderꢀNo.ꢀ63811ꢁ9500ꢀ
ꢀ
FEATURESꢀ
ꢀ
%
%
%
%
%
Aꢀfullꢀcycleꢀratchetingꢀhandꢀtoolꢀensuresꢀcompleteꢀcrimpsꢀ
Ergonomicallyꢀdesignedꢀsoftꢀhandlesꢀ
Preciselyꢀdesignedꢀcrimpingꢀprofilesꢀwithꢀsimpleꢀcontactꢀpositioningꢀ
Easyꢀhandlingꢀdueꢀtoꢀoutstandingꢀforceꢀratioꢀ
ModularꢀCrimpꢀHeadꢀisꢀremovableꢀandꢀcanꢀbeꢀuseꢀinꢀtheꢀAirꢀPoweredꢀToolꢀOrderꢀNo.63816ꢁ0100,ꢀ
accompaniedꢀbyꢀAirꢀPoweredꢀCrimpꢀAdapterꢀ(OrderꢀNo.ꢀ63816ꢁ0700).ꢀ
%
CanꢀalsoꢀbeꢀusedꢀinꢀtheꢀBatteryꢀPoweredꢀToolꢀOrderꢀNo.63816ꢁ0200ꢀ(110ꢀV)ꢀorꢀ63816ꢁ0250ꢀ(220ꢀV),ꢀ
accompaniedꢀbyꢀBatteryꢀPoweredꢀCrimpꢀAdapterꢀ(OrderꢀNo.ꢀ63816ꢁ0600).ꢀ
ꢀ
SCOPEꢀ
ꢀ
Products:ꢀOBDꢀIIꢀ4.00mmꢀ(.157")ꢀWireꢁtoꢀꢁWireꢀCrimpꢀTerminal,ꢀ0.30ꢁ0.85mm²ꢀandꢀ18ꢁ22ꢀAWG.ꢀ
ꢀ
InsulationꢀDiameterꢀ
StripꢀLengthꢀ
mmꢀ In.ꢀ
Terminalꢀ
TerminalꢀOrderꢀNo.ꢀ
WireꢀSizeꢀ
Actualꢀmm²ꢀ WireꢀTypeꢀ
SeriesꢀNo.ꢀ
mmꢀ
In.ꢀ
AVSꢁ0.3,ꢀAVSꢁ0.3fꢀ
22AWGꢀ
0.37ꢀ
0.35ꢀ
JASOꢀ
TXLꢀ
1.60ꢁ1.90ꢀ .063ꢁ.075ꢀ 3.00ꢁ3.70ꢀ .118ꢁ.146ꢀ
1.60ꢁ1.90ꢀ .063ꢁ.075ꢀ 3.00ꢁ3.70ꢀ .118ꢁ.146ꢀ
AVSꢁ0.5,ꢀAVSꢁ0.5fꢀꢀ
AVSSꢁ0.5,ꢀAVSSꢁ0.5fꢀ
CAVSꢁ0.5ꢀ
20AWGꢀ
AVSꢁ0.75f,ꢀAVSSꢁ0.75fꢀꢀ
0.56ꢀ
JASOꢀ
1.60ꢁ2.10ꢀ .063ꢁ.083ꢀ 3.00ꢁ3.70ꢀ .118ꢁ.146ꢀ
50420ꢁ8100ꢀ(loose)ꢀ
50420ꢁ8000ꢀ(reel)ꢀ*ꢀ
50420ꢀ
0.50ꢀ
0.79ꢀ
TXLꢀ
JASOꢀ
1.60ꢁ2.10ꢀ .063ꢁ.083ꢀ 3.00ꢁ3.70ꢀ .118ꢁ.146ꢀ
1.80ꢁ2.30ꢀ .071ꢁ.090ꢀ 3.00ꢁ3.70ꢀ .118ꢁ.146ꢀ
AVSꢁ0.85,ꢀAVSSꢁ0.85ꢀ
CAVSꢁ0.85ꢀ
0.88ꢀ
0.80ꢀ
JASOꢀ
TXLꢀ
1.80ꢁ2.30ꢀ .071ꢁ.090ꢀ 3.00ꢁ3.70ꢀ .118ꢁ.146ꢀ
1.80ꢁ2.30ꢀ .071ꢁ.090ꢀ 3.00ꢁ3.70ꢀ .118ꢁ.146ꢀ
18AWGꢀ
*ꢀNote:ꢀWhenꢀusingꢀreeledꢀparts,ꢀtheꢀcutꢁoffꢀtabꢀmustꢀbeꢀmaintainedꢀbelowꢀ0.20mmꢀ(.008”)ꢀ
ꢀ
DocꢀNo:ꢀATSꢁ6381195HMꢀ
Revision:ꢀBꢀ
ReleaseꢀDate:ꢀ08ꢁ03ꢁ07ꢀ
RevisionꢀDate:ꢀ08ꢁ10ꢁ10ꢀ
UNCONTROLLEDꢀCOPYꢀ
Pageꢀ1ꢀofꢀ6ꢀ
HandꢀCrimpꢀToolꢀforꢀOBDꢀIIꢀ4.00mmꢀ(.157")ꢀWireꢁtoꢀꢁWireꢀCrimpꢀTerminalꢀ
ꢀ
DEFINITIONꢀOFꢀTERMSꢀ
BENDꢀUPꢀ
ꢀ
ꢀ
CONDUCTORꢀ
CRIMPꢀ
BRUSHꢀ
BELLꢀMOUTHꢀ
INSULATIONꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ROLLINGꢀ
CRIMPꢀ
▲SEEꢀNOTEꢀ
TWISTINGꢀ
STRIPꢀ
LENGTHꢀ
BENDꢀ
DOWNꢀ
CRIMPꢀHEIGHTꢀ
Theꢀaboveꢀterminalꢀdrawingꢀisꢀaꢀgenericꢀterminalꢀrepresentation.ꢀꢀItꢀisꢀnotꢀanꢀimageꢀofꢀaꢀterminalꢀlistedꢀinꢀtheꢀ
scope.ꢀ
ꢀ
ꢀ
OVERLAPꢀFORMꢀGEOMETRYꢀ
PUNCHꢀ
▲InsulationꢀCrimpꢀNote:ꢀ
Dueꢀtoꢀtheꢀterminal’sꢀinsulationꢀgripꢀdesignꢀand/orꢀ
insulationꢀdiameterꢀrange,ꢀthisꢀtoolꢀusesꢀ“overlap”ꢀ
formꢀgeometryꢀinꢀtheꢀinsulationꢀpunch.ꢀThisꢀ
producesꢀanꢀoverlapꢀinsulationꢀcrimpꢀ(A620ꢀ–ꢀ
compliant).ꢀWhileꢀtheꢀinsulationꢀpunchꢀprofileꢀmayꢀ
appearꢀ“lopsided”,ꢀthisꢀisꢀaꢀnormalꢀconditionꢀforꢀthisꢀ
tool.ꢀSeeꢀfigureꢀtoꢀtheꢀright.ꢀ(Someꢀtoolsꢀwithꢀ
multipleꢀcrimpꢀpocketsꢀmayꢀnotꢀhaveꢀtheꢀ“overlap”ꢀ
profileꢀonꢀallꢀpockets).ꢀ
OVERLAPꢀ
INSULATIONꢀ
CRIMPꢀ
ꢀ
ꢀ
WIREꢀ
ANVILꢀ
CRIMPꢀSPECIFICATIONS:ꢀ
ꢀ
Afterꢀcrimping,ꢀtheꢀconductorꢀprofileꢀshouldꢀmeasureꢀtheꢀfollowing.ꢀ
ꢀ
Conductorꢀ
CrimpꢀHeightꢀ(Ref.)ꢀ CrimpꢀWidthꢀ(Ref.)ꢀ
ProfileꢀAWGꢀ
Terminalꢀ
SeriesꢀNo.ꢀ
Actualꢀ Wireꢀ
ꢀmm²ꢀ Typeꢀ
0.3mm2ꢀ 0.75+0.85mm2ꢀ 0.5mm2ꢀ
WireꢀSizeꢀ
22ꢀAWGꢀ
18ꢀAWGꢀ
20ꢀAWGꢀ
mmꢀ
In.ꢀ
mmꢀ
In.ꢀ
0.3,ꢀ0.3fꢀ 0.37ꢀ JASOꢀ 0.86ꢁ0.95ꢀ .034ꢁ.037ꢀ 1.60ꢀ
22AWGꢀ 0.35ꢀ TXLꢀ 0.86ꢁ0.95ꢀ .034ꢁ.037ꢀ 1.60ꢀ
0.5,ꢀ0.5fꢀ 0.56ꢀ JASOꢀ 0.96ꢁ1.06ꢀ .038ꢁ.042ꢀ 1.60ꢀ
20AWGꢀ 0.50ꢀ TXLꢀ 0.96ꢁ1.06ꢀ .038ꢁ.042ꢀ 1.60ꢀ
.063ꢀ
.063ꢀ
.063ꢀ
.063ꢀ
.063ꢀ
.063ꢀ
.063ꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
Xꢀ
Xꢀ
ꢀ
50420ꢀ
ꢀ
0.75fꢀꢀ
0.85ꢀ
0.79ꢀ JASOꢀ 1.10ꢁ1.17ꢀ .043ꢁ.046ꢀ 1.60ꢀ
0.88ꢀ JASOꢀ 1.10ꢁ1.17ꢀ .043ꢁ.046ꢀ 1.60ꢀ
Xꢀ
Xꢀ
Xꢀ
ꢀ
ꢀ
ꢀ
ꢀ
18AWGꢀ 0.80ꢀ TXLꢀ 1.10ꢁ1.17ꢀ .043ꢁ.046ꢀ 1.60ꢀ
ꢀ
DocꢀNo:ꢀATSꢁ6381195HMꢀ
Revision:ꢀBꢀ
ReleaseꢀDate:ꢀ08ꢁ03ꢁ07ꢀ
RevisionꢀDate:ꢀ08ꢁ10ꢁ10ꢀ
UNCONTROLLEDꢀCOPYꢀ
Pageꢀ2ꢀofꢀ6ꢀ
HandꢀCrimpꢀToolꢀforꢀOBDꢀIIꢀ4.00mmꢀ(.157")ꢀWireꢁtoꢀꢁWireꢀCrimpꢀTerminalꢀ
ꢀ
Insulationꢀ
WireꢀSizeꢀ Actualꢀmm²ꢀ WireꢀTypeꢀ CrimpꢀHeightꢀ(Ref.)ꢀ CrimpꢀWidthꢀ(Ref.)ꢀ
PullꢀForceꢀ
Minimumꢀ
Terminalꢀ
SeriesꢀNo.ꢀ
mmꢀ
2.20ꢀ
2.20ꢀ
2.35ꢀ
2.35ꢀ
2.50ꢀ
2.50ꢀ
2.50ꢀ
In.ꢀ
mmꢀ
2.30ꢀ
2.30ꢀ
2.40ꢀ
2.40ꢀ
2.60ꢀ
2.60ꢀ
2.60ꢀ
In.ꢀ
Nꢀ
Lb.ꢀ
0.3,ꢀ0.3fꢀ
22AWGꢀ
0.5,ꢀ0.5fꢀ
20AWGꢀ
0.75fꢀꢀ
0.37ꢀ
0.35ꢀ
0.56ꢀ
0.50ꢀ
0.79ꢀ
0.88ꢀ
0.80ꢀ
JASOꢀ
TXLꢀ
JASOꢀ
TXLꢀ
JASOꢀ
JASOꢀ
TXLꢀ
.087ꢀ
.087ꢀ
.093ꢀ
.093ꢀ
.098ꢀ
.098ꢀ
.098ꢀ
.091ꢀ
.091ꢀ
.094ꢀ
.094ꢀ
58.8ꢀ 13.2ꢀ
58.8ꢀ 13.2ꢀ
88.2ꢀ 19.8ꢀ
88.2ꢀ 19.8ꢀ
50420ꢀ
.102ꢀ 107.8ꢀ 24.2ꢀ
.102ꢀ 117.6ꢀ 26.5ꢀ
.102ꢀ 117.6ꢀ 26.5ꢀ
0.85ꢀ
18AWGꢀ
ꢀ
Τ
ToolꢀQualificationꢀNotes:ꢀ
1. PullꢀForceꢀshouldꢀbeꢀmeasuredꢀwithꢀnoꢀinfluenceꢀfromꢀtheꢀinsulationꢀcrimp.ꢀ
2. Theꢀaboveꢀspecificationsꢀareꢀguidelinesꢀtoꢀanꢀoptimumꢀcrimp.ꢀ
ꢀ
OPERATIONꢀ
ꢀ
Openꢀtheꢀtoolꢀbyꢀsqueezingꢀtheꢀhandlesꢀtogether,ꢀatꢀtheꢀendꢀofꢀtheꢀclosingꢀstroke,ꢀtheꢀratchetꢀmechanismꢀwillꢀ
releaseꢀtheꢀhandles,ꢀandꢀtheꢀhandꢀtoolꢀwillꢀspringꢀopen.ꢀ
ꢀ
CrimpingꢀTerminalsꢀ
1. Liftꢀtheꢀwireꢀstopꢀbladeꢀup.ꢀ
2. Insertꢀtheꢀterminalꢀfullyꢀintoꢀtheꢀcorrectꢀprofileꢀuntilꢀtheꢀterminalꢀisꢀfullyꢀseatedꢀandꢀstops.ꢀ
3. Bringꢀdownꢀtheꢀwireꢀstopꢀblade.ꢀ
4. Slideꢀtheꢀpreꢁstrippedꢀwireꢀintoꢀtheꢀwireꢀstopꢀblade.ꢀꢀSeeꢀFigureꢀ1.ꢀꢀBeꢀsureꢀtoꢀholdꢀtheꢀwireꢀinꢀplaceꢀuntilꢀtheꢀ
terminalꢀisꢀfullyꢀcrimped.ꢀꢀSeeꢀFigureꢀ2.ꢀ
5. Closeꢀtheꢀtoolꢀuntilꢀtheꢀratchetꢀreleases,ꢀtheꢀtoolꢀhandlesꢀwillꢀthenꢀspringꢀopen.ꢀ
6. Liftꢀtheꢀwireꢀstopꢀbladeꢀupꢀifꢀitꢀisꢀstillꢀinꢀdownꢀposition.ꢀ
7. Carefullyꢀremoveꢀtheꢀcrimpedꢀterminal.ꢀ
SPACERꢀ
WIREꢀSTOPꢀ
BLADEꢀ
CONDUCTORꢀ
PUNCHꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
RETAINERꢀ
LOCATORꢀ
INSULATIONꢀ
PUNCHꢀ
WIREꢀSTOPꢀ
BLADEꢀ
WIREꢀ
TERMINALꢀ
PREꢁSTRIPPEDꢀ
WIREꢀ
INSULATIONꢀ
ANVILꢀ
CONDUCTORꢀ
ANVILꢀ
TERMINALꢀ
LOCATORꢀ
Figureꢀ1ꢀ
Figureꢀ2ꢀ
Note:ꢀꢀToꢀmaintainꢀgoodꢀbrushꢀcontrolꢀandꢀaꢀconsistentꢀbellꢀmouthꢀtheꢀcrimpingꢀinstructionsꢀmustꢀbeꢀfollowed.ꢀ
Note:ꢀTheꢀtamperꢀproofꢀratchetꢀactionꢀwillꢀnotꢀreleaseꢀtheꢀtoolꢀuntilꢀitꢀhasꢀbeenꢀfullyꢀclosed.ꢀ
ꢀ
DocꢀNo:ꢀATSꢁ6381195HMꢀ
Revision:ꢀBꢀ
ReleaseꢀDate:ꢀ08ꢁ03ꢁ07ꢀ
RevisionꢀDate:ꢀ08ꢁ10ꢁ10ꢀ
UNCONTROLLEDꢀCOPYꢀ
Pageꢀ3ꢀofꢀ6ꢀ
HandꢀCrimpꢀToolꢀforꢀOBDꢀIIꢀ4.00mmꢀ(.157")ꢀWireꢁtoꢀꢁWireꢀCrimpꢀTerminalꢀ
ꢀ
Maintenanceꢀ
Itꢀisꢀrecommendedꢀthatꢀeachꢀoperatorꢀofꢀtheꢀtoolꢀbeꢀmadeꢀawareꢀof,ꢀandꢀresponsibleꢀfor,ꢀtheꢀfollowingꢀ
maintenanceꢀsteps:ꢀ
ꢀ
1. Removeꢀdust,ꢀmoisture,ꢀandꢀotherꢀcontaminantsꢀwithꢀaꢀcleanꢀbrush,ꢀorꢀsoft,ꢀlintꢀfreeꢀcloth.ꢀ
2. Doꢀnotꢀuseꢀanyꢀabrasiveꢀmaterialsꢀthatꢀcouldꢀdamageꢀtheꢀtool.ꢀ
3. Makeꢀcertainꢀallꢀpins;ꢀpivotꢀpointsꢀandꢀbearingꢀsurfacesꢀareꢀprotectedꢀwithꢀaꢀthinꢀcoatꢀofꢀhighꢀqualityꢀmachineꢀ
oil.ꢀꢀDoꢀnotꢀoilꢀexcessively.ꢀꢀTheꢀtoolꢀwasꢀengineeredꢀforꢀdurabilityꢀbutꢀlikeꢀanyꢀotherꢀequipmentꢀitꢀneedsꢀ
cleaningꢀandꢀlubricationꢀforꢀaꢀmaximumꢀserviceꢀlifeꢀofꢀtroubleꢀfreeꢀcrimping.ꢀꢀLightꢀoilꢀ(suchꢀasꢀ30ꢀweightꢀ
automotiveꢀoil)ꢀusedꢀatꢀtheꢀoilꢀpoints,ꢀeveryꢀ5,000ꢀcrimpsꢀorꢀ3ꢀmonths,ꢀwillꢀsignificantlyꢀenhanceꢀtheꢀtoolꢀlife.ꢀ
4. Wipeꢀexcessꢀoilꢀfromꢀhandꢀtool,ꢀparticularlyꢀfromꢀcrimpingꢀarea.ꢀꢀOilꢀtransferredꢀfromꢀtheꢀcrimpingꢀareaꢀontoꢀ
certainꢀterminationsꢀmayꢀaffectꢀtheꢀelectricalꢀcharacteristicsꢀofꢀanꢀapplication.ꢀ
5. Whenꢀtoolꢀisꢀnotꢀinꢀuse,ꢀkeepꢀtheꢀhandlesꢀclosedꢀtoꢀpreventꢀobjectsꢀfromꢀbecomingꢀlodgedꢀinꢀtheꢀcrimpingꢀdies,ꢀ
andꢀstoreꢀtheꢀtoolꢀinꢀaꢀclean,ꢀdryꢀarea.ꢀ
ꢀ
MiscrimpsꢀorꢀJamsꢀ
Shouldꢀthisꢀtoolꢀeverꢀbecomeꢀstuckꢀorꢀjammedꢀinꢀaꢀpartiallyꢀclosedꢀposition,ꢀDoꢀNotꢀforceꢀtheꢀhandlesꢀopenꢀorꢀ
closed.ꢀꢀTheꢀtoolꢀwillꢀopenꢀeasilyꢀbyꢀliftingꢀtheꢀratchetꢀreleaseꢀlever.ꢀꢀSeeꢀFigureꢀ6.ꢀ
ꢀ
Warrantyꢀ
Thisꢀtoolꢀisꢀforꢀelectricalꢀterminalꢀcrimpingꢀpurposesꢀonly.ꢀꢀThisꢀtoolꢀisꢀmadeꢀofꢀtheꢀbestꢀqualityꢀmaterials.ꢀꢀAllꢀvitalꢀ
componentsꢀareꢀlongꢀlifeꢀtested.ꢀꢀAllꢀtoolsꢀareꢀwarrantedꢀtoꢀbeꢀfreeꢀofꢀmanufacturingꢀdefectsꢀforꢀaꢀperiodꢀofꢀ30ꢀ
days.ꢀꢀShouldꢀsuchꢀaꢀdefectꢀoccur,ꢀweꢀwillꢀrepairꢀorꢀexchangeꢀtheꢀtoolꢀfreeꢀofꢀcharge.ꢀꢀThisꢀrepairꢀorꢀexchangeꢀwillꢀ
notꢀbeꢀapplicableꢀtoꢀaltered,ꢀmisused,ꢀorꢀdamagedꢀtools.ꢀꢀThisꢀtoolꢀisꢀdesignedꢀforꢀhandꢀuseꢀonly.ꢀꢀAnyꢀclamping,ꢀ
fixturing,ꢀorꢀuseꢀofꢀhandleꢀextensionsꢀvoidsꢀthisꢀwarranty.ꢀ
ꢀ
CAUTION:ꢀRepetitiveꢀuseꢀofꢀthisꢀtoolꢀshouldꢀbeꢀavoided.ꢀ
ꢀ
CAUTIONS:ꢀ
1. Manuallyꢀpoweredꢀhandꢀtoolsꢀareꢀintendedꢀforꢀlowꢀvolumeꢀorꢀfieldꢀrepair.ꢀꢀThisꢀtoolꢀisꢀNOTꢀintendedꢀforꢀ
productionꢀuse.ꢀꢀRepetitiveꢀuseꢀofꢀthisꢀtoolꢀshouldꢀbeꢀavoided.ꢀ
2. Insulatedꢀrubberꢀhandlesꢀareꢀnotꢀprotectionꢀagainstꢀelectricalꢀshock.ꢀ
3. Wearꢀeyeꢀprotectionꢀatꢀallꢀtimes.ꢀ
4. UseꢀonlyꢀtheꢀMolexꢀterminalsꢀspecifiedꢀforꢀcrimpingꢀwithꢀthisꢀtool.ꢀ
ꢀ
Notes:ꢀ
1. Thisꢀtoolꢀshouldꢀonlyꢀbeꢀusedꢀforꢀtheꢀterminalsꢀandꢀwireꢀgaugesꢀspecifiedꢀonꢀthisꢀsheet.ꢀ
2. Thisꢀtoolꢀisꢀnotꢀadjustableꢀforꢀcrimpꢀheight;ꢀhoweverꢀcrimpꢀforceꢀisꢀadjustableꢀ(Seeꢀinstructionsꢀabove).ꢀꢀ
Variationsꢀinꢀtools,ꢀterminals,ꢀwireꢀstranding,ꢀandꢀinsulationꢀtypesꢀmayꢀaffectꢀcrimpꢀheight.ꢀ
3. Thisꢀtoolꢀisꢀintendedꢀforꢀstandardꢀconductorꢀsizes.ꢀꢀItꢀmayꢀnotꢀgiveꢀaꢀgoodꢀinsulationꢀcrimpꢀsupportꢀforꢀallꢀ
insulationꢀsizes.ꢀ
4. Molexꢀdoesꢀnotꢀrepairꢀhandꢀtoolsꢀ(seeꢀwarrantyꢀabove).ꢀꢀTheꢀreplacementꢀpartsꢀlistedꢀareꢀtheꢀonlyꢀpartsꢀ
availableꢀforꢀrepair.ꢀꢀIfꢀtheꢀhandlesꢀorꢀcrimpꢀtoolingꢀisꢀdamagedꢀorꢀworn,ꢀaꢀnewꢀtoolꢀmustꢀbeꢀpurchased.ꢀ
5. Pullꢀforceꢀshouldꢀbeꢀusedꢀasꢀtheꢀfinalꢀcriteriaꢀforꢀanꢀacceptableꢀcrimp.ꢀꢀPullꢀforceꢀisꢀmeasuredꢀwithꢀnoꢀ
influenceꢀfromꢀtheꢀinsulationꢀcrimp.ꢀꢀTheꢀinsulationꢀshouldꢀbeꢀstrippedꢀlongꢀ(1/2ꢀin.)ꢀsoꢀtheꢀinsulationꢀgripsꢀ
onꢀtheꢀterminalꢀdoꢀnotꢀgripꢀtheꢀwireꢀinsulationꢀorꢀtheꢀconductor.ꢀꢀReferꢀtoꢀMolexꢀQualityꢀCrimpingꢀ
Handbookꢀ63800ꢁ0029ꢀforꢀadditionalꢀinformationꢀonꢀcrimpingꢀandꢀcrimpꢀtesting.ꢀ
DocꢀNo:ꢀATSꢁ6381195HMꢀ
Revision:ꢀBꢀ
ReleaseꢀDate:ꢀ08ꢁ03ꢁ07ꢀ
RevisionꢀDate:ꢀ08ꢁ10ꢁ10ꢀ
UNCONTROLLEDꢀCOPYꢀ
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HandꢀCrimpꢀToolꢀforꢀOBDꢀIIꢀ4.00mmꢀ(.157")ꢀWireꢁtoꢀꢁWireꢀCrimpꢀTerminalꢀ
ꢀ
6. Molexꢀdoesꢀnotꢀcertifyꢀcrimpꢀhandꢀtools.ꢀ
ꢀ
CAUTION:ꢀꢀMolexꢀcrimpꢀspecificationsꢀareꢀvalidꢀonlyꢀwhenꢀusedꢀwithꢀMolexꢀterminalsꢀandꢀtooling.ꢀ
ꢀ
ApplicationsꢀforꢀtheꢀModularꢀCrimpꢀHeadꢀ
ꢀ
WARNING:ꢀNEVERꢀoperate,ꢀservice,ꢀinstall,ꢀorꢀadjustꢀthisꢀModularꢀCrimpꢀHeadꢀwithoutꢀproperꢀinstructionꢀ
andꢀwithoutꢀfirstꢀreadingꢀandꢀunderstandingꢀtheꢀinstructionsꢀinꢀtheꢀproperꢀManualꢀorꢀSpecificationꢀSheet.ꢀꢀ
SeeꢀChartꢀbelowꢀforꢀtheꢀcorrectꢀManualꢀorꢀSpecificationꢀSheet.ꢀ
ꢀ
WARNING:ꢀNEVERꢀinstallꢀtoolingꢀorꢀserviceꢀthisꢀtoolꢀwhileꢀitꢀisꢀintoꢀanyꢀpowerꢀsource.ꢀꢀDisconnectꢀtheꢀ
powerꢀbyꢀunpluggingꢀorꢀturnꢀoffꢀtheꢀActuatorꢀfromꢀitsꢀpowerꢀsource.ꢀ
ꢀ
CAUTION:ꢀKeepꢀfingersꢀawayꢀfromꢀtheꢀcrimpingꢀareaꢀwhenꢀoperatingꢀthisꢀtool.ꢀꢀItꢀmayꢀcauseꢀsevereꢀinjury.ꢀ
ꢀ
CAUTION:ꢀWearꢀsafetyꢀglassesꢀwhenꢀoperatingꢀorꢀservingꢀthisꢀtool.ꢀ
ꢀ
TheꢀchartꢀbelowꢀshowsꢀallꢀapplicationsꢀforꢀthisꢀModularꢀCrimpꢀHead.ꢀ
ꢀ
ModularꢀCrimpꢀHeadꢀ
OrderꢀNo.ꢀ
Toolꢀ
Toolꢀ
Adapterꢀ
OrderꢀNo.ꢀ
N/Aꢀ
Adapterꢀ
Descriptionꢀ
N/Aꢀ
Figureꢀ
No.ꢀ
Orderꢀno.ꢀ
63816ꢁ0000ꢀ HandꢀCrimpꢀFrameꢀ(Short)ꢀ
63816ꢁ0050ꢀ HandꢀCrimpꢀFrameꢀ(Long)ꢀ
Descriptionꢀ
3ꢀ
3ꢀ
N/Aꢀ
N/Aꢀ
63811ꢁ9570ꢀ
63816ꢁ0200ꢀ BatteryꢀPowerꢀToolꢀ(110ꢀV)ꢀ 63816ꢁ0600ꢀ BatteryꢀPowerꢀCrimpꢀAdapterꢀ
63816ꢁ0250ꢀ BatteryꢀPowerꢀToolꢀ(220ꢀV)ꢀ 63816ꢁ0600ꢀ BatteryꢀPowerꢀCrimpꢀAdapterꢀ
4ꢀ
4ꢀ
63816ꢁ0100ꢀ
AirꢀPowerꢀToolꢀ
63816ꢁ0700ꢀ AirꢀPowerꢀCrimpꢀAdapterꢀ
5ꢀ
ꢀ
ApplicationsꢀforꢀtheꢀModularꢀCrimpꢀHeadꢀ
HandꢀCrimpꢀToolꢀ
BatteryꢀPoweredꢀToolꢀ
AirꢀPoweredꢀToolꢀ
ꢀ
ꢀ
MODULARꢀ
CRIMPꢀ
HEADꢀ
LOCKINGꢀ
PINSꢀ
MODULARꢀ
CRIMPꢀHEADꢀ
MODULARꢀ
CRIMPꢀ
LOCKINGꢀ
PINSꢀ
LOCKINGꢀ
PINSꢀ
HEADꢀ
AIRꢀPOWERꢀ
CRIMPꢀ
ADAPTERꢀ
BATTERYꢀ
POWERꢀ
CRIMPꢀ
LOCKINGꢀPINSꢀ
ADAPTERꢀ
LOCKINGꢀ
PINSꢀ
AIRꢀ
POWERꢀ
TOOLꢀ
HANDꢀCRIMPꢀ
FRAMEꢀLONGꢀ
ORꢀSHORTꢀ
BATTERYꢀ
POWEREDꢀ
TOOLꢀ
ꢀ
Figureꢀ3ꢀ
Figureꢀ4ꢀ
Figureꢀ5ꢀ
DocꢀNo:ꢀATSꢁ6381195HMꢀ
Revision:ꢀBꢀ
ReleaseꢀDate:ꢀ08ꢁ03ꢁ07ꢀ
RevisionꢀDate:ꢀ08ꢁ10ꢁ10ꢀ
UNCONTROLLEDꢀCOPYꢀ
Pageꢀ5ꢀofꢀ6ꢀ
HandꢀCrimpꢀToolꢀforꢀOBDꢀIIꢀ4.00mmꢀ(.157")ꢀWireꢁtoꢀꢁWireꢀCrimpꢀTerminalꢀ
ꢀ
PARTSꢀLISTꢀ
ꢀ
HandꢀCrimpꢀToolꢀ63811ꢁ9500ꢀ
Itemꢀ OrderꢀNumberꢀ
Descriptionꢀ
Quantityꢀ
1ꢀ
2ꢀ
3ꢀ
4ꢀ
5ꢀ
6ꢀ
63811ꢁ9570ꢀ
ModularꢀCrimpꢀHeadꢀ
1ꢀ(Ref)ꢀ
63816ꢁ0050ꢀ HandꢀCrimpꢀFrameꢀ(Long)ꢀ 1ꢀ(Ref)ꢀ
63811ꢁ9575ꢀ
63816ꢁ0001ꢀ
63600ꢁ0525ꢀ
63600ꢁ0520ꢀ
Locatorꢀ
LockingꢀPinꢀ
HandleꢀSpringꢀ
CrimpingꢀSpringꢀ
1ꢀ
2ꢀ
1ꢀ
2ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
HANDLEꢀ
SPRINGꢀ
5ꢀ
2ꢀ
M4ꢀXꢀFLATꢀ
WASHERꢀ
M4ꢀXꢀ14mmꢀ
LONGꢀBHCSꢀ
RATCHETꢀ
RELEASEꢀLEVERꢀ
3ꢀ
4ꢀ
1ꢀ
6ꢀ
CRIMPINGꢀ
SPRINGꢀ(2)ꢀ
Figureꢀ6ꢀ
http://www.molex.comꢀ
ꢀ
DocꢀNo:ꢀATSꢁ6381195HMꢀ
Revision:ꢀBꢀ
ReleaseꢀDate:ꢀ08ꢁ03ꢁ07ꢀ
RevisionꢀDate:ꢀ08ꢁ10ꢁ10ꢀ
UNCONTROLLEDꢀCOPYꢀ
Pageꢀ6ꢀofꢀ6ꢀ
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