0638951100 [MOLEX]
Tool And Machinery;
| 型号： | 0638951100 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总5页 (文件大小：338K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals
Mini-Mac Applicator
Application Tooling Specification
Mechanical Feed-Front Metal Strip
Order No. 63895-1100
FEATURES
ꢀ
ꢀ
ꢀ
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
ꢀ
ꢀ
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: CP2.8 and CPX2.8 Receptacle Crimp Terminals, >1.00-2.00 mm2 type ID and IR wire.
Terminal
Series No.
Terminal
Order No.
Wire Size and Type
mm² Type
ꢀInsulation Diameter
mm In.
Strip Length
mm In.
98910-1039 98910-1139
98910-2039 98910-2139
64324-1039 64324-1139
64324-2039 64324-2139
98910
64324
>1.00 – 2.00 ID and IR 2.10-2.80 .083-.110 4.90-5.10 .193-.201
>1.00 – 2.00 ID and IR 2.10-2.80 .083-.110 4.90-5.10 .193-.201
ꢀ See crimp specification for the individual Insulation Diameter.
DEFINITION OF TERMS
BEND UP
STRIP LENGTH
0.80 (REF)
SEAL POSITION
ROLLING
CONDUCTOR
BRUSH
BELL MOUTH
TWISTING
BEND
DOWN
CONDUCTOR
CRIMP
WIRE
SEAM
CUT-OFF
TAB
SEAL
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the
scope.
Doc No: ATS-638951100
Revision: C
Release Date: 10-21-08
Revision Date: 03-24-10
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals
CRIMP SPECIFICATION
Bell mouth
Cut-off Tab Maximum ꢁConductor Brush
Terminal Series No.
mm
In.
mm
0.30
0.30
In.
.012
.012
mm
In.
98910
64324
0.40-0.60 .016-.024
0.40-0.60 .016-.024
0.20-0.60 .008-.024
0.20-0.60 .008-.024
ꢁNot to exceed above the conductor crimp height.
Bend up Bend down Twist Roll
Degree Degree
Punch Width (Ref)
Conductor Insulation
Terminal
Series No.
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
mm
In
mm
In
98910
64324
2
2
2
2
2
2
3
3
2.50 .098 4.85 .191
2.50 .098 4.85 .191
After crimping, the crimp profiles should measure the following:
Conductor
Crimp Height Crimp Width (Ref.)
mm In.
Wire Size
Pull Force Minimum
Terminal Series No.
mm2
1.50
2.00
1.50
2.00
mm
2.57
2.58
2.57
2.58
In.
N
Lb.
1.40-1.50 .055-.059
1.50-1.60 .059-.063
1.40-1.50 .055-.059
1.50-1.60 .059-.063
.101
.102
.101
.102
155.0
195.0
155.0
195.0
34.8
43.8
34.8
43.8
98910
64324
Insulation
Wire Size ꢀInsulation Diameter
Single Wire Seal
Crimp Width
(Ref.)
Terminal Series No.
Crimp Height
mm2
1.50
2.00
1.50
2.00
mm
In.
Order No. Color
mm In.
mm
In.
2.10-2.40 .083-.094
2.50-2.80 .098-.110
2.10-2.40 .083-.094
2.50-2.80 .098-.110
4.25-4.45 .167-.175 4.96 .195
4.65-4.85 .183-.191 5.00 .197
4.25-4.45 .167-.175 4.96 .195
4.65-4.85 .183-.191 5.00 .197
98910
64324
0643251175 Green
0643251175 Green
* Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638951100
Revision: C
Release Date: 10-21-08
Revision Date: 03-24-10
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63895-1100
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63895-1170
63465-0059
63455-0062
63463-0038
63456-0055
63443-0037
63443-0038
63895-1170
63465-0059
63455-0062
63463-0038
63456-0055
63443-0037
63443-0038
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Cut-off Plunger Front
Plunger Retainer Front
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
Other Components
7
8
9
11-18-4094
63443-0009
63443-0024
63443-0090
63443-1712
63443-2201
63443-2214
63443-2312
63443-6121
63443-3701
63443-3801
63700-0225
63700-0539
63890-0063
63890-0067
63890-0068
63890-0866
60709A111
63443-0009
63443-0024
63443-0090
63443-1712
63443-2201
63443-2214
63443-2312
63443-6121
63443-3701
63443-3801
63700-0225
63700-0539
63890-0063
63890-0067
63890-0068
63890-0866
Feed Guide
Scrap Chute Front
Key
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Wire Stop
18.20mm Height Spacer
1.00mm Course Spacer
14.00mm Course Spacer
3.60mm Fine Spacer
Rear Cover
Striker Screw
Front Plunger Striker
Compression Spring
Cut-Off Plunger Spring
Terminal Hold Down-For CP2.8
Holder Front
Holder Rear
Collar-6.40 Long
Frame
24
25
26
63801-3201
63801-3281
63801-4650
63801-3201
63801-3281
63801-4650
Top
Base
Track
1
1
1
Hardware
27
28
29
30
31
32
33
34
35
36
37
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 5 Long Flat Point SSS
M3 by 6 Long FHCS
2**
1**
2**
1**
2**
2**
2**
2**
1**
1**
1**
M3 by 6 Long SHCS
M3 by 10 Long SHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 16 Long SHCS
M4 by 55 Long SHCS
M5 by 12 Long SHCS
M8 by 30 Long BHCS
2mm by 8 Long Dowel Pin
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638951100
Revision: C
Release Date: 10-21-08
Revision Date: 03-24-10
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals
Assembly Drawing
18
33
(2)
24
23
30
1
37
22
3
23
21
17
27
(2)
20
36
32
(2)
24
16
15
26
(2)
29
25
10
7
35
12
31
14
5
2
13
4
19
11
10
9
28
Figure 1
6
31
8
34
(2)
Doc No: ATS-638951100
Revision: C
Release Date: 10-21-08
Revision Date: 03-24-10
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that
all screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”).
Tooling damage could result at a lower setting.
CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Americas Headquarters
Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters
Jurong, Singapore
65-6-268-6868
Munich, Germany
49-89-413092-0
eurinfo@molex.com
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
81-462-65-2324
feninfo@molex.com
fesinfo@molex.com
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638951100
Revision: C
Release Date: 10-21-08
Revision Date: 03-24-10
UNCONTROLLED COPY
Page 5 of 5
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