0639113300 [MOLEX]

Tool And Machinery;
0639113300
型号: 0639113300
厂家: Molex    Molex
描述:

Tool And Machinery

连接器 连接器支架
文件: 总6页 (文件大小:239K)
中文:  中文翻译
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T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal  
T2  
Terminator  
Tooling  
Application Tooling  
Specification Sheet  
Order No. 63911-3300  
FEATURES  
It is ideally suited for mid-volume bench operations  
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press  
Quick punch removal with the push of a button for fast and easy tooling change  
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab  
length  
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory  
requirements  
SCOPE  
Products: Sabre™ Male Flat Blade Crimp Terminal, 18-20 AWG, UL1015 wire.  
Insulation Diameter  
Wire Size  
AWG mm²  
Strip Length  
mm In.  
Terminal  
Series No.  
Terminal  
Order No.  
IPC/WHMA-A620  
mm In.  
Terminalꢀꢀ  
mm In.  
43178  
43178-4001 43178-4002 18-20 0.50-0.80 2.50-2.85 .098-.110 2.50-2.85 .098-.110 3.96-5.54 .156-.218  
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.  
ꢀꢀOverall insulation OD specification for terminal.  
STRIP LENGTH  
BRUSH  
CONDUCTOR  
CRIMP HEIGHT  
DEFINITION OF TERMS  
BELL MOUTH  
BEND UP  
ROLLING  
CUT-OFF TAB  
TWISTING  
INSULATION CRIMP  
CONDUCTOR CRIMP  
BEND  
DOWN  
SEAM  
Doc No: ATS-639113300  
Revision: A  
Release Date: 11-13-09  
Revision Date: 07-20-10  
UNCONTROLLED COPY  
Page 1 of 6  
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal  
CRIMP SPECIFICATION  
Bell mouth  
Cut-off Tab Maximum Conductor Brush  
Terminal Series No.  
mm  
In.  
mm  
In.  
mm  
In.  
43178  
0.25-1.00 .010-.039  
0.50  
.019  
1.50  
.059  
Punch Width (Ref)  
Conductor Insulation  
mm In mm In  
Seam  
Bend up Bend down Twist Roll  
Terminal Series No.  
Seam shall not be open  
and no wire allowed out  
of the crimping area  
Degree  
Degree  
43178  
3
3
4
8
2.30 .090 3.60 .142  
After crimping, the conductor profile should measure the following.  
Wire Size  
Crimp Height  
mm In.  
Pull Force Minimum  
Terminal Series No.  
AWG mm2  
N
Lb.  
20.0  
13.0  
18  
20  
0.80 1.52-1.60 .060-.063  
0.50 1.42-1.50 .056-.059  
88.9  
57.9  
43178  
Pull Force should be measured with no influence from the insulation crimp.  
The above specifications are guidelines to an optimum crimp.  
Doc No: ATS-639113300  
Revision: A  
Release Date: 11-13-09  
Revision Date: 07-20-10  
UNCONTROLLED COPY  
Page 2 of 6  
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal  
PARTS LIST  
T2 Terminator 63911-3300  
Item Order No Engineering No. Description  
Perishable Tooling  
Quantity  
63911-3370  
63444-2309  
63445-2337  
63446-3613  
63445-3622  
63443-0037  
63443-0038  
63911-3370  
63444-2309  
63445-2337  
63446-3613  
63445-3622  
63443-0037  
63443-0038  
Tool Kit (All “Y” Items)  
Conductor Punch  
Conductor Anvil  
Insulation Punch  
Insulation Anvil  
Front Cut-Off Plunger  
Front Plunger Retainer  
REF  
1 Y  
1 Y  
1 Y  
1 Y  
1 Y  
1 Y  
1
2
3
4
5
6
Other Components  
7
8
9
11-18-4083  
63443-0009  
63443-0024  
63443-0085  
63443-0090  
63443-1712  
63443-2215  
63443-2301  
63443-2801  
63443-2915  
63443-6013  
63443-7201  
63600-1057  
63600-2972  
63700-0539  
60707-8  
Feed Guide  
Scrap Chute  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
63443-0009  
63443-0024  
63443-0085  
63443-0090  
63443-1712  
63443-2215  
63443-2301  
63443-2801  
63443-2915  
63443-6013  
63443-7201  
63600-1057  
63600-2972  
63700-0539  
Key  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
Wire Stop L-Bracket  
Wire Stop  
18.20mm Spacer  
15.00mm Spacer  
3.15mm Spacer  
Front Plunger Striker  
Wire Hold Down Plunger  
Rear Cover  
Spring Cover  
Striker Plunger Spring  
Collar  
Cut-Off Plunger Spring  
Frame  
22  
63800-8500  
63800-8500  
T2 Terminator  
1
Hardware  
23  
24  
25  
26  
27  
28  
29  
30  
31  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
M3 by 6 Long SHCS  
M3 by 6 Long FHCS  
M4 by 6 Long SHCS  
M4 by 12 Long BHCS  
M4 by 14 Long SHCS  
M4 by 30 Long SHCS  
M4 by 50 Long SHCS  
M5 by 12 Long SHCS  
#10-32 by 3/8”Long BHCS  
2**  
1**  
2**  
2**  
2**  
2**  
2**  
1**  
1**  
** Available from an industrial supply company such as MSC (1-800-645-7270).  
Doc No: ATS-639113300  
Revision: A  
Release Date: 11-13-09  
Revision Date: 07-20-10  
UNCONTROLLED COPY  
Page 3 of 6  
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal  
Assembly Drawing  
1
3
19  
15  
31  
20  
18  
26  
(2)  
16  
2
5
23  
17  
21  
(2)  
28  
27  
(2)  
10  
6
7
4
11  
30  
8
25  
29  
(2)  
14  
22  
25  
13  
11  
12  
9
24  
Figure 1  
Doc No: ATS-639113300  
Revision: A  
Release Date: 11-13-09  
Revision Date: 07-20-10  
UNCONTROLLED COPY  
Page 4 of 6  
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal  
NOTES  
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.  
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.  
2. Select T2 Feed finger assembly from Terminator box.  
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.  
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever  
and to the left of the feed arm spring.  
5. Release the feed arm spring.  
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).  
TM40 PRESS AND  
TM42 PRESS  
BASE UNIT AND ADAPTER  
11-40-0123  
FEED FINGER ROD  
11-40-5307  
FEED FINGER ROD  
COTTER PIN  
1/8” X .0295 DIA. WIRE  
COTTER PIN  
1/8” X .0295 DIA. WIRE  
11-40-5255  
11-40-5255  
FEED FINGER  
FEED FINGER  
11-40-0125  
FEED ARM SPRING  
11-40-0125  
FEED ARM SPRING  
FEED FINGER ASSEMBLY  
FOR PRESS TM42  
FEED FINGER ASSEMBLY  
FOR PRESS TM40  
Figure 2  
Doc No: ATS-639113300  
Revision: A  
Release Date: 11-13-09  
Revision Date: 07-20-10  
UNCONTROLLED COPY  
Page 5 of 6  
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal  
NOTES  
1. Molex recommends an extra perishable tooling kit be maintained at your facility.  
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are  
tight.  
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.  
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.  
5. Wear safety glasses at all times.  
6. For recommended maintenance refer to the TM40, TM42 Manual.  
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in  
place. Reference the TM42 press manufacturer’s instruction manual.  
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and  
tooling.  
http://www.molex.com  
Doc No: ATS-639113300  
Revision: A  
Release Date: 11-13-09  
Revision Date: 07-20-10  
UNCONTROLLED COPY  
Page 6 of 6  

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