0639113300 [MOLEX]
Tool And Machinery;型号: | 0639113300 |
厂家: | Molex |
描述: | Tool And Machinery 连接器 连接器支架 |
文件: | 总6页 (文件大小:239K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal
T2
Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63911-3300
FEATURES
ꢀ
ꢀ
ꢀ
ꢀ
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
ꢀ
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: Sabre™ Male Flat Blade Crimp Terminal, 18-20 AWG, UL1015 wire.
Insulation Diameter
Wire Size
AWG mm²
Strip Length
mm In.
Terminal
Series No.
Terminal
Order No.
IPC/WHMA-A620ꢀ
mm In.
Terminalꢀꢀ
mm In.
43178
43178-4001 43178-4002 18-20 0.50-0.80 2.50-2.85 .098-.110 2.50-2.85 .098-.110 3.96-5.54 .156-.218
ꢀTo achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
ꢀꢀOverall insulation OD specification for terminal.
STRIP LENGTH
BRUSH
CONDUCTOR
CRIMP HEIGHT
DEFINITION OF TERMS
BELL MOUTH
BEND UP
ROLLING
CUT-OFF TAB
TWISTING
INSULATION CRIMP
CONDUCTOR CRIMP
BEND
DOWN
SEAM
Doc No: ATS-639113300
Revision: A
Release Date: 11-13-09
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
Cut-off Tab Maximum Conductor Brush
Terminal Series No.
mm
In.
mm
In.
mm
In.
43178
0.25-1.00 .010-.039
0.50
.019
1.50
.059
Punch Width (Ref)
Conductor Insulation
mm In mm In
Seam
Bend up Bend down Twist Roll
Terminal Series No.
Seam shall not be open
and no wire allowed out
of the crimping area
Degree
Degree
43178
3
3
4
8
2.30 .090 3.60 .142
After crimping, the conductor profile should measure the following.
Wire Size
Crimp Height
mm In.
Pull Force Minimum
Terminal Series No.
AWG mm2
N
Lb.
20.0
13.0
18
20
0.80 1.52-1.60 .060-.063
0.50 1.42-1.50 .056-.059
88.9
57.9
43178
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639113300
Revision: A
Release Date: 11-13-09
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal
PARTS LIST
T2 Terminator 63911-3300
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63911-3370
63444-2309
63445-2337
63446-3613
63445-3622
63443-0037
63443-0038
63911-3370
63444-2309
63445-2337
63446-3613
63445-3622
63443-0037
63443-0038
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Front Cut-Off Plunger
Front Plunger Retainer
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
Other Components
7
8
9
11-18-4083
63443-0009
63443-0024
63443-0085
63443-0090
63443-1712
63443-2215
63443-2301
63443-2801
63443-2915
63443-6013
63443-7201
63600-1057
63600-2972
63700-0539
60707-8
Feed Guide
Scrap Chute
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
63443-0009
63443-0024
63443-0085
63443-0090
63443-1712
63443-2215
63443-2301
63443-2801
63443-2915
63443-6013
63443-7201
63600-1057
63600-2972
63700-0539
Key
10
11
12
13
14
15
16
17
18
19
20
21
Wire Stop L-Bracket
Wire Stop
18.20mm Spacer
15.00mm Spacer
3.15mm Spacer
Front Plunger Striker
Wire Hold Down Plunger
Rear Cover
Spring Cover
Striker Plunger Spring
Collar
Cut-Off Plunger Spring
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
24
25
26
27
28
29
30
31
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 14 Long SHCS
M4 by 30 Long SHCS
M4 by 50 Long SHCS
M5 by 12 Long SHCS
#10-32 by 3/8”Long BHCS
2**
1**
2**
2**
2**
2**
2**
1**
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639113300
Revision: A
Release Date: 11-13-09
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal
Assembly Drawing
1
3
19
15
31
20
18
26
(2)
16
2
5
23
17
21
(2)
28
27
(2)
10
6
7
4
11
30
8
25
29
(2)
14
22
25
13
11
12
9
24
Figure 1
Doc No: ATS-639113300
Revision: A
Release Date: 11-13-09
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM40 PRESS AND
TM42 PRESS
BASE UNIT AND ADAPTER
11-40-0123
FEED FINGER ROD
11-40-5307
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
11-40-5255
FEED FINGER
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
Doc No: ATS-639113300
Revision: A
Release Date: 11-13-09
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 5 of 6
T2 Terminator for Sabre™ Male Flat Blade Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
Doc No: ATS-639113300
Revision: A
Release Date: 11-13-09
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 6 of 6
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