TF037C-2100-P [NIDEC]
Blowers Outline;型号: | TF037C-2100-P |
厂家: | NIDEC COMPONENTS |
描述: | Blowers Outline |
文件: | 总9页 (文件大小:313K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
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NIDEC COPAL ELECTRONICS CORP.
Model No.
TF037C-2100-P
Specifications
Issuing Date
Aug.1, 2017
1. Scope
This specification applies to Blower Kit:TF037C-2100-P (hereinafter referred to as "the PRODUCT"),
a product of NIDEC COPAL ELECTRONICS CORP. (hereinafter referred to as "NCEL").
Contents of the kit are Micro Blower:TF037C-2100-F, Driver board, Harness (2 types) and
Instruction manual.
2. Specification
(Note1)
(Note2)
(Note3)
Unless otherwise specified, the environmental conditions are 23℃±5℃,normal humidity, and
atmospheric pressure range 90 to 106kPa.
Measuring conditions :
Supply voltage = DC24V, measurement equipment = NCEL's standard equipment
This specification represents the characteristics at the time of product shipment. Changes in
characteristics over time are not covered by this specification.
No.
1
Items
Specification
Remarks
Rated Voltage
DC 24 V±10%
Direction of Rotation
Kind of Gas
(Counter-Clockwise)
2
3
4
5
6
7
8
9
CCW
Air
Viewed from top of air inlet.
Noncorrosive gas
Configuration
Type of Motor
Number of Poles
Drive System
Bearings
Motor with Centrifugal Turbo Blade
DC Brushless Motor
Driving circuit required separately
Poles
( 4 pole pairs)
8
3 Phase, Bipolar
Aero-Dynamic Bearings
Impeller
Centrifugal Turbo Blade
Micro Blower : 6404-00697-00 (Drawing)
Driver Board : 6404-00431-01 (Drawing)
10
Outline
Please refer to attached drawing.
No vibration, shock, or gyration
11 Mounting Direction Shaft vertical to ground, air inlet facing upwardto be applied to the product
operation.
Rated Rotation
(reference value)
40,000 r/min
12
13
14
15
16
17
18
19
20
21
Speed
Max. Input Coil
Current
at 4.0kPa, 100L/min
max. (rms)
3.0 A
1.2 A
29 W
Excluding inrush current.
at Rated Voltage=DC 24V
at 4.0kPa, 100L/min
at Rated Voltage=DC 24V
at 4.0kPa, 100L/min
Rated Power Supply
Current
max. (reference value)
max. (reference value)
Rated Power
Consumption
Rated Air Flow
Minimum Air Flow
Rated Pressure
at 4.0kPa
100 L/min
10 L/min
4.0 kPa
at 100L/min
Maximum Pressure
Torque Constant
Min. Rotation Speed
4.5kPa
(absolute maximum pressure)
0.0026 N・m/A (reference value)
10,000 r/min
2
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NIDEC COPAL ELECTRONICS CORP.
Specification
No.
22
Items
Remarks
at 4.0kPa, 100L/min
Measured at 1m from air inlet
Background noise 15dB(A)
Acoustic Audible Noise
67.0 dB(A) max.
Coil Resistance
Coil Inductance
(reference value)
(reference value)
at 20℃ (Between 2 phase)
23
24
25
26
27
0.55 Ω
23 μH
Class E
at 20℃, 10kHz (Between 2 phase)
Insulation Class
JIS C 4003
DC500V,between terminal pins and plate
JIS C 4003
AC600V for 1sec. between
Insulation Resistance
Dielectric Strength
ohm min.
1M
Leak current to be less than 1mA
JIS C 4003
terminal pins and plate
Micro Blower ︓94g
Weight
28
(reference value)
Driver Board ︓32g
21 g・cm2
Rotor Inertia
(reference value)
29
30
31
32
33
34
Max. allowable force to the intake
(upper housing) in axial direction.
Max. Axial Loading
max.
3 N
Operating
Temperature Range
Operating
Humidity Range
Storage
Temperature Range
Storage
Humidity Range
0 〜 50℃
10 〜 80%RH
-20 〜 60℃
No condensation
No condensation
10 〜 90%RH
Satisfy Spec No.12 〜 27 after the following test;
Kind of
Frequency veering
Vibration
10〜22Hz
@ amplitude 1mm
Resistance to
Vibration
Frequency
Range
35
Non-operating
@ acceleration
19.6m/s2 (2G)
22〜50Hz
Sweep
To-and-fro, approx. 5min.
Test Time X, Y, Z directions, 60min. each
Satisfy Spec No.12 〜 27 after the following test;
294m/s2(30G)
Acceleration
Resistance to
Shock
Pulse Width
36
6ms
Non-operating
Shock Wave Semi-sinusoidal wave
Number of X, Y, Z, directions, once per each
Shock
direction
3
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NIDEC COPAL ELECTRONICS CORP.
3. Interface
【Micro Blower】
Pin No. Symbol
Signal
Air Inlet
Hall Element Power Supply
(+12V)
1
Vcc
2
3
4
5
6
7
8
H2-
H2+
H3-
H3+
H1-
H1+
GND
Hall Element 2 Output
①
⑫
Hall Element 3 Output
Manufacturer
Hall Element 1 Output
GND
ꢀJ.S.T. Mfg. Co., Ltd.
Part No. ꢀSM12B-PASS
Thermistor Output
9
TH
Motor Coil (V)
Motor Coil (W)
Motor Coil (U)
10
11
12
V
W
U
【Driver Board】
CN1
(for Control)
1
CN3
(for Blower)
12
6
1
CN1︓Connector for Control
Manufacturer
CN3︓Connector for Blower
Manufacturer
J.S.T. Mfg. Co., Ltd.
J.S.T. Mfg. Co., Ltd.
Part No. ꢀSM06B-PASS
Pin No. Symbol
Part No.
ꢀSM12B-PASS
Signal
Error Output
Pin No. Symbol
Signal
Motor Coil (U)
1
2
3
4
5
6
Error
FG
1
2
3
4
5
U
W
Rotational Speed Signal
Output (FG)
Motor Coil (W)
Motor Coil (V)
BR
Short brake Input
V
Thermistor Output
GND
CNT
Vcc
GND
Control Voltage Input
TH
GND
Power Supply Voltage
Input
6
7
8
9
10
11
H1+
H1-
H3+
H3-
H2+
H2-
Hall Element 1 Output
Hall Element 3 Output
Hall Element 2 Output
GND
Connect the Micro Blower and Driver Board with
the supplied Motor harness.
(Attached harness)
Power supply harness
Motor harness
1 piece
1 piece
Hall Element Power Supply
(+12V)
12
Vcc
4
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NIDEC COPAL ELECTRONICS CORP.
4.CN1(Connector for Control)Specification
Pin No. Symbol
Specification
Error Output
1
Error
Micro-controller
<Driver side>
L=Undetected
1
Error
H=Detection
Rotational Speed Signal Output
2
FG
(FG)
Tr1
12 pulse / rev.
(RT1N441U)
2
FG
Open Collector Output
Max. Voltage : 50V
Max. Output Current : 3mA
(FG)
Short brake Input
L=Rotation
H=Short brake
<Driver side>
3
BR
(BR)
ꢀ
100p
4.7kΩ
GND
3
4
BR
Control Voltage Input
<Driver side>
100kΩ
Input Voltage for
0V
(LB8503V)
100kΩ
Standby
+
‐
CNT
(VERR)
4
CNT
IC
Input Voltage for
1.0 to 5.0V
Operation
(FG)
Power Supply Voltage Input
DC24V±10%
<Driver side>
5
Vcc
+
5
6
Vcc
220μF
6
GND
GND
GND
5.Operating Range
Conditions: Ambient temperature 23±5℃, normal humidity, atmospheric pressure (100±2kPa).
Operating range will be discussed separately.
The following graph is provided for reference only. Values are not guaranteed.
Make sure the thermistor temperature does not exceed 86℃ during blower operation.
(Thermistor resistance value R(86 deg C)=0.968kΩ)
Operating Range at DC24V (1atm)
5.0
40,000r/min
4.0
35,000r/min
3.0
Area of use
30,000r/min
25,000r/min
2.0
1.0
0.0
0
20
40
60
80
100
120
140
160
Air Flow [L/min]
5
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NIDEC COPAL ELECTRONICS CORP.
6.Protective Functions
ꢀAttached Driver Board[TF037E-1000-D] is featured with the following protective functions.
Protective
Description
Functions
High
Temperature
Power will be turned off when the thermistor inside the Blower exceeds 86℃.
High
Power will be turned off when the rotational speed exceeds 45,000 r/min..
Temperature
Overcurrent Power will be turned off when the coil current exceeds 1.9A (except start-up).
Power will be turned off when coil current and rotational speed are in the "Motor
Lock Protection Area" shown in Graph 2 below.
Power will be turned off when the Blower does not operate even when the PRODUCT
Motor Lock 1
Motor Lock 2
is giving command to operate.
Graph 2. Protective Area
2.5
2.0
1.5
1.0
0.5
Overcurrent Protective Area
(37,000r/min,1.9A)
High
Rotational
Speed
Motor Lock 1 Protective Area
Area of Use
(28,000r/min,1.0A)
Protective
Area
(0r/min,0.5A)
(21,000r/min,0.5A)
0.0
0
5000
10000
15000
20000
25000
30000
35000
40000
45000
50000
Rotational Speed [r/min]
ꢀ【Monitor / Control Flow】
Monitored Items
Protective
Functions
Criteria
Control
CNT V
1.0〜5.0V
Thermistor
temperature
High
Temperature
Thermistor 86℃ or higher
45,000r/min or higher
High
Rotational
Rotational speed
Coil current
Shunt resistant current
1.9A or higher
Overcurrent
Motor Lock 1
Motor Lock 2
Blower Stop
Motor Lock 1 Protective Area
Rotation failure of Blower
《 Restart Conditions After Blower Stop》
Restart with turning the power on again.
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NIDEC COPAL ELECTRONICS CORP.
7.Manufacturing Code
【Micro Blower】
Control no.
︓alphabet (A-Z)
︓refer to Chart 1
︓refer to Chart 2
Date of manufacture
Month of manufacture
Year of manufacture
last digit of the year
(A.D.)
︓
【Driver Board】
Lot No.
With lead ︓Brank
Without lead ︓F
7
6
1
A
F
-
X
X
X
X
12
1
6
Control no.
︓alphabet (A-Z)
︓refer to Chart 1
︓refer to Chart 2
Date of
manufacture
Month of
1
manufacture
︓
Year of
manufacture
last digit of the year
(A.D.)
【Chart 1】
Date
Code
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10 11 12 13 14 15 16 17 18 19 20
A
B
C
D
E
F
G
H
J
K
L
21 22 23 24 25 26 27 28 29 30 31
Date
Code
M
N
P
Q
R
T
U
V
W
X
Y
【Chart 2】
Month
Code
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10 11 12
O
N
D
8.Warranty
ꢀ8-1.Warranty Period
Warranty period of the PRODUCT is 1 year from delivery.
ꢀ8-2.Warranty Scope
In case a defect is found in the PRODUCT during the above warranty period and NCEL is responsible for
the defect, NCEL will either repair or replace the defected PRODUCT free of charge.
However, in the following cases, the PRODUCT will not be covered by warranty.
(1)
●
Defects caused by inappropriate conditions, environments, handlings, and use which are not specified
in this specification.
Defects caused by your equipments and/or software.
●
●
Defects caused by modifications and/or repairs which were not done by NCEL.
●
Defects which could have been avoided if the PRODUCT was used accordingly to this specification.
●
Defects which were unpredictable with the scientific or technical level of NCEL at the time of shipment.
●
Defects caused by external factors such as natural hazards (fire, earthquakes, floods) or electrical
(2) NCEL will be responsible for the PRODUCT only in which the coverage will be limited to Clause 8-2. (1).
NCEL shall not be liable for customer's equipment damages, opportunity losses, or lost earnings caused
by defects of the PRODUCTS. The user shall indemnify NCEL and hold NCEL harmless from any liability or
damage whatsoever arising out of any action not in accordance with this specification.
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NIDEC COPAL ELECTRONICS CORP.
ꢀ 8-3.Product Application
The PRODUCT is designed and manufactured for general industrial use for general-purposes. Please do not
use in applications such as nuclear power, aviations, railroads, or medical equipment where great effect to
human lives or wealth are expected.
However,if NCEL agree with the customer the usage of the PRODUCT in such applications, NCEL will warrant
the PRODUCT in the same scope described in "8. Warranty" in this specification.
9.Notes
(1)
(2)
All values are measured with NCEL's standard equipments unless otherwise specified.
The PRODUCT is compliant with RoHS directives which went into effect July, 2011.
Designated hazardous substances are lead, mercury, cadmium, hexavalent chrome, brominated flame
retardants (PBB, PBDE) and its compounds.
(3)
(4)
The PRODUCT is compliant with Directive 2006/122/EC of the European Parliament (Council Directive
76/769/EEC(30th amendment)) which restricts the use of PFOS.
Contents of this document may be changed without notice. The production of the PRODUCT may be
discontinued without notice. ꢀPlease confirm with your local contact before ordering.
Please check if the PRODUCT operates normally at every start-up and during operation.
Please provide safety measures to prevent damages in case of product failures.
Performance cannot be guaranteed in case the PRODUCT is used beyond the specification or the
PRODUCT is modified.
(5)
(6)
(7)
(8)
Depending on the conditions or the environment, functions or performances of the PRODUCT may not be
satisfied when the PRODUCT is used with other equipments.
Please do not use the PRODUCT in applications to protect the body.
Please protect the PRODUCT from condensation.
Please use the correct supply voltage to operate the PRODUCT.
Do not disassemble or modify the PRODUCT.
(9)
(10)
(11)
(12)
(13)
Turn off the power immediately and stop using the PRODUCT in the following cases.
●
In case water or foreign substances get into the PRODUCT.
●
In case the PRODUCT is dropped or the housing is broken.
●
In case unusual odor, abnormal noise, or smoke are generated from the PRODUCT.
(14)
Do not use or store in the following conditions;
●
Humid, dusty, or poorly-ventilated area.
●
Areas where the temperature is expected to rise (direct sunlight, etc.).
●
Areas with corrosive gas or flammable gas in the surrounding air.
●
Areas where vibration, shock, or rocking motion is applied directly to the PRODUCT.
●
Areas where the PRODUCTS may be splashed with water, oil, or chemicals.
●
Areas where static electricity can easily be built up.
(15)
(16)
Make sure the wiring is done properly.
Turn off the power of the PRODUCT and any equipment attached to the PRODUCT when putting on or
taking off the cables.
(17)
(18)
(19)
Install the PRODUCT using cushioning materials such as vibration dampeners. Please contact NCEL if you
have any questions regarding installation.
Do not block the air inlet and outlet (3 places). Please contact NCEL if you have any questions regarding
the air inlet and outlet.
Vibration or audible noise level may change over time due to contamination of the blade. Please provide
dust-proof constructions around the PRODUCT.
Please advise us in case the driving circuit will be designed at the customer's side.
Please connect and don't use air inlet of this product (2 places) in series.
(20)
(21)
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