SSL21082 [NXP]
IC LED DISPLAY DRIVER, PDSO12, 3.90 MM, PLASTIC, MS-012, SOT1196-1, SOP-12, Display Driver;型号: | SSL21082 |
厂家: | NXP |
描述: | IC LED DISPLAY DRIVER, PDSO12, 3.90 MM, PLASTIC, MS-012, SOT1196-1, SOP-12, Display Driver 驱动 光电二极管 接口集成电路 |
文件: | 总27页 (文件大小:1237K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
UM10468
SSL2108X buck evaluation board
Rev. 1 — 30 August 2011
User manual
Document information
Info
Content
Keywords
SSL2108X, Buck, down converter, AC/DC converter, retrofit SSL, LED
driver, LED retrofit lamp, non-dimmable
Abstract
The SSL2108X is a range of high-voltage Integrated Circuits (ICs),
intended to drive non-dimmable retrofit LED lamps in general lighting
applications. This document describes the evaluation board for mains
operated non-dimmable LED drivers using the SSL21081, SSL21082,
SSL21083 and SSL21084 controller ICs.
Refer to the SSL2108X data sheet for details on the SSL2108X device
and application note AN11041 for general application information.
UM10468
NXP Semiconductors
SSL2108X buck evaluation board
Revision history
Rev
Date
Description
v.1
20110830
first issue
Contact information
For more information, please visit: http://www.nxp.com
For sales office addresses, please send an email to: salesaddresses@nxp.com
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User manual
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SSL2108X buck evaluation board
1. Introduction
WARNING
Lethal voltage and fire ignition hazard
The non-insulated high voltages that are present when operating this product, constitute a
risk of electric shock, personal injury, death and/or ignition of fire.
This product is intended for evaluation purposes only. It shall be operated in a designated test
area by personnel qualified according to local requirements and labor laws to work with
non-insulated mains voltages and high-voltage circuits. This product shall never be operated
unattended.
The SSL2108X is a family of high-voltage Integrated Circuits (IC), designed to drive
non-dimmable retrofit LED lamps in general lighting applications. The product family
consists of four ICs with different configurations which are shown in Table 1.
Table 1.
Type
SSL2108X type number overview
Package Vmains range
(V (AC))
Internal MOSFET
characteristics
Adjustable brownout
protection
SSL21081
SSL21082
SSL21083
SSL21084
SO8
SO12[1]
100 to 120
300 V; 2
no
yes
no
SO8
SO12[1]
100 to 230
600 V; 5
yes
[1] SO12 package variants have more fused leads for lower thermal resistance and can be used when a higher
output power is needed.
Main benefits of the product family are:
• Small Printed-Circuit Board (PCB) footprint providing a compact solution
• High-efficiency (up to 95 %)
• Ease of integration
• Low electronic Bill Of Material (BOM)
The SSL2108X provides accurate output control with more than 5 % LED current
accuracy. The ICs can operate using Pulse-Width Modulation (PWM) dimming and have
many protection features including easy external temperature feedback.
The SSL2108X driver family is the high performance solution for the next generation of
retrofit LED lamps. These ICs provide a high efficiency, high-power factor solution in a
small form factor.
Remark: Unless otherwise stated all voltages are in V (DC).
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User manual
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NXP Semiconductors
SSL2108X buck evaluation board
2. Safety warning
This reference board is connected to a high AC voltage (up to 250 V). Avoid touching the
demo board during operation. An isolated housing is obligatory when used in
uncontrolled, non-laboratory environments. Galvanic isolation of the mains phase using a
fixed or variable transformer (Variac) is always recommended. These devices are
recognized by the symbols shown in Figure 1
019aab173
019aab174
a. Isolated
Fig 1. Variac isolation symbols
b. Not isolated
3. Specification
Table 2.
Specifications for the reference board
Value
Parameter
Comment
AC line input voltage
SSL21081 and SSL21082
SSL21083 and SSL21084
85 V (AC) to 138 V (AC)
230 V (AC)
optimized for 100 V (AC)
optimized for 100 V (AC)
Output voltage (VLED
)
SSL21081 and SSL21082
SSL21083 and SSL21084
20 V to 70 V
optimized for 60 V
optimized for 120 V
20 V to 140 V
Output current (ILED
SSL21081
)
95 mA, 70 mA, 38 mA
160 mA, 125 mA, 105 mA
55 mA, 35 mA, 18 mA
80 mA, 69 mA, 53 mA
adjust using jumpers J7A, J8A, J9A
adjust using jumpers J7A, J8A, J9A
adjust using jumpers J7A, J8A, J9A
adjust using jumpers J7A, J8A, J9A
SSL21082
SSL21083
SSL21084
Maximum LED output power (Po(LED)
)
SSL21081 and SSL21083
SSL21082 and SSL21084
Switching frequency
6 W
optimized for 6 W using dedicated loads[1]
optimized for 10 W using dedicated loads[1]
15 W
Nominal switching frequency
100 kHz
-
(fsw(nom)
)
Board dimension (L W H)
SSL21081, SSL21082, SSL21083 70 mm 60 mm 23 mm
maximum footprint
and SSL21084
Temperature
Operating temperature
40 C to +100 C
-
[1] Refer to Section 5 for more detailed information.
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4. Performance data
4.1 Output load
019aac361
120
100
80
l
o
(mA)
60
40
20
0
20
40
60
80
100
V
(V)
o
Fig 2. SSL21081 load curve: Io as a function of Vo
4.2 Efficiency Curve
019aac362
92
η
(%)
90
88
86
84
0
2
4
6
8
P
(W)
o
Fig 3. SSL21081: Efficiency () as a function of output power (Po)
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SSL2108X buck evaluation board
4.3 Input voltage dependency
019aac363
120
l
o
(mA)
80
40
0
40
60
80
100
120
140
(V)
V
mains
Fig 4. SSL21081 input voltage dependency: Io as a function of Vmains = VIN
4.4 ElectroMagnetic Compatibility data
(1)
(2)
019aac364
(1) Peak values.
(2) Average values.
Fig 5. SSL21081 EMC measurement L-phase according to FCC15 norm
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SSL2108X buck evaluation board
(1)
(2)
019aac365
(1) Peak values.
(2) Average values.
Fig 6. SSL21081 EMC measurement N-phase according to FCC15 norm
(1) Peak values.
(2) Average values.
Fig 7. SSL21083 EMC measurement L-phase according to EN55015 norm
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(1) Peak values.
(2) Average values.
Fig 8. SSL21083 EMC measurement N-phase according to EN55015 norm
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4.5 SSL21081 mains harmonics
Table 3.
Line
1
SSL21081 mains conducted harmonics
Percent (%) Class-C Except
Line
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Percent (%) Class-C Except
100
0
100
2
100
5.9
0
3
2
3
2
3
2
3
2
3
2
3
2
3
2
3
2
3
2
3
2
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
2
undefined
86
3
84.7
0
30
2
4.4
0.4
3.8
0.4
3.6
0
4
undefined
61
5
59.8
0
10
2
6
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
undefined
7
34.1
0
7
8
2
9
17.9
0
5
3.2
0
10
11
12
13
14
15
16
17
18
19
20
2
15.4
0
3
2.2
0.2
2.2
0.2
2
2
13.9
0
3
2
9.7
4.5
7
3
2
0.4
1.9
0
3
0.6
6.8
0.3
2
3
1.4
0
2
(1)
(2)
019aac366
(1) Input voltage VIN
.
(2) Input current II.
Fig 9. VIN and II for a 100 V; 60 Hz AC mains supply
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(1)
(2)
019aac367
(1) Drain voltage VDRAIN
.
(2) Source voltage VSOURCE
.
Fig 10. VDRAIN and VSOURCE typical waveforms
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5. Connection data
The evaluation board operates from either:
• SSL21081 and SSL21082: 100 V (AC) to 120 V (AC) mains supply voltage
• SSL21083 and SSL21084: 230 V (AC) mains supply voltage
The evaluation board is designed to work with an LED module with an operating voltage
of:
• SSL21081 and SSL21082: 60 V
• SSL21083 and SSL21084: 120 V
Loads consisting of multiple high-power LEDs in series with similar operating voltages can
also be used. A dedicated SHARP GW5BDQ27KK3 LED load for connecting to connector
K2A is available on request. Other loads can be connected to either connector K2A or K3.
When attaching an LED load to a board under power (hot plugging), an inrush peak
current occurs due to discharge of capacitor C3. After several discharges, the LEDs will
deteriorate or become damaged.
Jumper settings J1A to J6A shown in Table 4 set the package-specific circuitry to enable
each device to function correctly.
Table 4.
IC
SSL2108X jumper settings overview
Package
Jumper settings
J1A
J2A
J3A
J4A
J5A
J6A
SSL21081
SSL21083
SSL21082
SSL21084
SO8
no
yes
no
yes
no
yes
SO12
yes
no
yes
no
yes
no
5.1 The board connections
When connecting the evaluation board consider the following:
• Place a galvanic isolated transformer between the AC source and the evaluation
board connector K1A, if used.
• Connect a user-defined LED module to connector K2A or K3. Ensure that the anode
of the LED module is connected to one of the positive LED terminals.
• Connector K4 can be used:
– to connect an external NTC resistance. Remove the pre-soldered NTC RT1 (see
Ref. 1)
– to use a PWM dimming signal to the converter (see Ref. 1)
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C3
L3
C2
D3
J9
J8
J7
K3
X55
IC1
LED +
RT1
LED load
J3
J2
J1
J4
K4
J5
J6
external NTC/
NTC -
LED -
PWM input NTC +
J10
LED +
LED -
K1
LED load
L
mains
input
D2
FUSE 1
K2
N
L1
C8
D1
C1
L2
019aac358
Fig 11. Board connection diagram
6. Functional description
The SSL2108X IC (Ref. 1) uses Boundary Conduction Mode (BCM) with peak current
control. The SSL2108X controls and drives the converter. In addition, the SSL2108X
offers a low component count LED buck converter solution. Valley switching and PWM
dimming are implemented into the SSL2108X together with several protection features:
• UnderVoltage LockOut (UVLO)
• Leading-Edge Blanking (LEB)
• OverCurrent Protection (OCP)
• Internal OverTemperature Protection (OTP)
• Brownout protection
• Short-Winding Protection (SWP)
• Output Short Protection (OSP)
• NTC over temperature control and protection
Both the SWP and the OSP are latched protections circuits. These protective features
cause the IC to halt until a reset is executed. If VCC drops below its restart level, the IC
resets the latched protection mode. Restarting the evaluation board is done by removing
AC mains supply voltage. All other protective features cause a safe restart of the
converter. Refer to the SSL2108X data sheet for detailed information on all protective
features.
Depending on the selected SSL2108X version, the evaluation board is optimized for an
LED voltage, LED current and resulting output power. See Table 2. As a default, jumper
J7A is set to apply the full output power to the LED load. Setting jumper J8A or J9A
instead reduces the output power to either 66 % or 33 % of the original output power.
Remark: Do not remove or set jumpers when the board is connected to the AC mains
supply voltage because LED damage can occur.
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Jumper J10A is connected in series with the brownout capacitor C8. Removing this
jumper sets the brownout protection trigger values to be reset to default value.
Remark: Brownout protection is only available in the SSL21082 and SSL21084.
TVS Diode D2 is present to protect the DC circuit against overvoltage.
7. Board optimization
The EMC filter calculations for components C1, C2, L1 are described in AN11041 (see
Ref. 2). On the evaluation board, L2 and C8 have been added to provide extra filtering to
meet EMC norms.
Power factor of the evaluation board depends mainly on the input resistance of the input
fused resistor FUS1. A higher resistance proportionally increases the power factor but
reduces the overall efficiency of the evaluation board.
Another way to get higher power factor is to add a valley fill circuit. The valley fill circuit
improves power factor with reduced efficiency losses. The disadvantage is the higher
component count needed. Figure 12 gives an overview for the SSL21081 of input
resistance as a function of power factor and efficiency.
019aac359
94
PF
η
0.8
(%)
90
(1)
(2)
0.6
0.4
0.2
0.0
86
82
78
0
40
80
120
R
(Ω)
in
(1) Efficiency curve.
(2) Power factor curve.
Fig 12. Input resistance (RIN) as a function of Power Factor (PF) and Efficiency ()
Remark: Calculations for other components on the SSL2108X evaluation board can be
found in AN11041 (see Ref. 2).
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7.1 Active bypass
An increased value for the inrush current resistor causes the board to operate with the
most phase cut dimmers, but also lowers the efficiency. If a higher power factor is not
required, but leading-edge dimmer compatibility and high efficiency are important, the
active bypass option is available. In this circuit, the inrush current resistor is bypassed
using an SCR (see Figure 13).
1 Mꢀ
22 nF
MCR22-6
56 ꢀ
019aac538
Fig 13. Active bypass
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8. Negative Temperature Coefficient (NTC) function
The NTC pin can act as a control for thermal protection, an input for disabling/enabling the
light output using PWM dimming and a soft-start function.
When using the NTC pin as a control for thermal protection, the pre-soldered NTC RT1
can be used. Alternatively, a user-defined NTC resistor can be directly connected to this
pin through connector K4. Remove the pre-soldered NTC RT1 in this case. If necessary, a
resistor R6 can be mounted to fine-tune the NTC protection. As the default, a 0
resistance is mounted.
In addition, a PWM signal can be connected to connector K4, making PWM dimming
possible. Capacitor C7 is used as the soft-start capacitor. When using the soft-start
capacitor, the NTC protection function changes from auto-restart protection to a latched
protection.
Remark: Detailed information on the NTC function can be found in the SSL2108X
data sheet (see Ref. 1).
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9. Schematic
K3
LED+
LED-
K1
K2
FUS 1
L1
L1
LED+
D1
earth
C2
D3
C3
to mains
C8
RGND
C1
TP3
test point
D2
L2
N
LED-
to LED’s
L3
R4
R3
R2
R1
TP1
test point
IC1
1
HV
DRAIN
J9
J8
J7
TP7
14
test point
n.c.
n.c.
2
(SOURCE) (GND) 13
J1
J2
GND
12
GND
S
C4
3
4
(VCC)
J5
J6
GND
(NTC)
(DVDT) 11
J3
J4
SSL21081/
SSL21083
VCC
NTC
DVDT
5
6
10
TP6
test point
TP2
test point
TONMAX
GND
TP2
test point
9
8
SSL21082/
SSL21084
RT1
NTC
GND
TP5
test point
C6
C7
7
J10
R6
C6
R5
RGND
K4
NTC+
NTC-
TP4
test point
TP2
test point
019aac360
Fig 14. Schematic
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10. Bill of materials (BOM)
10.1 BOM for SSL21081 evaluation board
Table 5.
Ref.
A1
SSL21081 Bill of materials
Description and value
SSL21081 controller IC
IC socket
Manufacturer and part no.
NXP Semiconductors
Remark
-
A1A
C1
Wells-cti; 652B0142211-002
not mounted
filter capacitor; 10 F; 200 V
filter capacitor; 10 F; 200 V
ripple capacitor; 2.2 F; 450 V
dV/dt capacitor; 2 kV; 150 pF
VCC supply; capacitor; 10 F; 25 V
ton(max) capacitor
soft-start/ripple filter; 22 F; 10 V
filter capacitor
Nichicon; UVZ2D100MPD1TD
Nichicon; UVZ2D100MPD1TD
Panasonic; ECA2WHG2R2
Multicomp; MCCA000740
Murata; GRM21BR61E106KA73L
-
-
C2
-
C3
-
C4
-
C5
-
C6
not mounted
C7
Kemet; C1206C226M8PACTU
-
-
C8
not mounted
D1
bridge rectifier; 1 A; 600 V
TVS; 200 V; 1.5 KW
ES1J; 1 A; 600 V
fused resistor; 2 W; 10 R
headers
Multicomp; DBLS105G
ST Microelectronics; 1.5KE 200A
Multicomp; ES1J
-
D2
-
D3
-
Fus 1
J1 to J9
J10
J1A
J2A
J3A
J4A
J5A
J6A
J7A
J8A
J9A
J10A
K1
Welwyn; EMC2-10RK
Fischer Elektronik; MK 05/50G
Fischer Elektronik; MK 05/50G
Lumberg; 2,54MKB
-
-
header
not mounted
jumper
not mounted
jumper
Lumberg; 2,54MKB
-
jumper
Lumberg; 2,54MKB
not mounted
jumper
Lumberg; 2,54MKB
-
jumper
Lumberg; 2,54MKB
not mounted
jumper
Lumberg; 2,54MKB
-
jumper
Lumberg; 2,54MKB
-
jumper
Lumberg; 2,54MKB
not mounted
jumper
Lumberg; 2,54MKB
not mounted
jumper
Lumberg; 2,54MKB
not mounted
header
Weidmuller; SL 5.08/3/90
Weidmuller; BL 5.08/3
Weidmuller; SL 5.08/2/90
Weidmuller; BL 5.08/2
Fischer Elektronik; BL3.36Z
Fischer Elektronik; BL3.36Z
Murata power solutions; 22R105C
-
-
-
-
-
-
-
-
-
-
-
-
K1A
K2
socket
header
K2A
K3
socket
header
K4
header
L1
filter inductor; 1 mH; 170 mA
filter inductor; Short
buck inductor; 1 mH; 0.5 A
Rsense; 6.8 ; 0.33 W; 1 %
Rsense; 3.3 ; 0.33 W; 1 %
L2
L3
Wurth elektronik; 768772102
Panasonic; ERJ8BQF6R8V
Panasonic; ERJ8BQF3R3V
R1
R2
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Table 5.
Ref.
R3
SSL21081 Bill of materials …continued
Description and value
Rsense; 5.1 0.25 W; 1 %
Rsense; 16 ; 0.25 W; 1 %
inrush resistor; 0
resistor; 0
Manufacturer and part no.
Remark
Vishay dale; CRCW12065R10FKEA
VIshay dale; CRCW120616R0FKEA
Multicomp; MC 0.1W 0805 0R
Multicomp; MC 0.1W 0805 0R
EPCOS; B57164K104J
-
-
-
-
-
-
-
-
R4
R5
R6
RT1
NTC; 100 k
TP1 to TP8 test pins
Vero; 20-313138
X56
X57
jumper link
jumper link;
Fischer Elektronik; 2412 015 30123
Fischer Elektronik; 2412 015 30123
10.2 BOM for SSL21082 evaluation board
Table 6.
Ref.
A1
SSL21082 Bill of materials
Description and value
SSL21082 Controller IC
IC Socket; n.m.
Manufacturer and part no.
Remark
NXP Semiconductors; SSL21082T
Wells-cti; 652B0142211-002
Nichicon; UVZ2D100MPD1TD
Nichicon; UVZ2D100MPD1TD
Panasonic; ECA2WHG2R2
Multicomp; MCCA000740
MURATA; GRM21BR61E106KA73L
AVX; 08051A101JAT2A
KEMET; C1206C226M8PACTU
-
-
A1A
C1
not mounted
filter capacitor; 10 F; 200 V
filter capacitor; 10 F; 200 V
ripple capacitor; 2.2 F; 450 V
dV/dt capacitor; 150 pF; 2000 V
VCC supply capacitor; 10 µF; 25 V
ton(max) capacitor; 100 pF; 100 V
soft-start/ripple filter; 22 F; 10 V
filter capacitor; n.m.
bridge rectifier; 1 A; 600 V
TVS; 200 V; 1.5 kW
ES1J; 1 A; 600 V
fused resistor; 2 W; 10
headers
-
C2
-
C3
-
C4
-
C5
-
C6
-
C7
-
C8
not mounted
D1
Multicomp; DBLS105G
ST Microelectronics; 1.5KE200A
Multicomp; ES1J
-
D2
-
D3
-
Fus 1
J1 to J9
J10
J1A
J2A
J3A
J4A
J5A
J6'
Welwyn; EMC2-10RK
Fischer Elektronik; MK 05/50G
Fischer Elektronik; MK 05/50G
Lumberg; 2,54MKB
-
-
header
-
jumper
-
jumper; n.m.
Lumberg; 2,54MKB
not mounted
jumper
Lumberg; 2,54MKB
-
jumper; n.m.
Lumberg; 2,54MKB
not mounted
jumper
Lumberg; 2,54MKB
-
jumper; n.m.
Lumberg; 2,54MKB
not mounted
J7A
J8A
J9A
J10A
K1
jumper
Lumberg; 2,54MKB
-
jumper; n.m.
Lumberg; 2,54MKB
not mounted
jumper; n.m.
Lumberg; 2,54MKB
not mounted
jumper
Lumberg; 2,54MKB
-
-
-
-
header
Weidmuller; SL 5.08/3/90
Weidmuller; BL 5.08/3
Weidmuller; SL 5.08/2/90
K1A
K2
socket
header
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SSL2108X buck evaluation board
Table 6.
Ref.
K2A
K3
SSL21082 Bill of materials …continued
Description and value
socket
Manufacturer and part no.
Weidmuller; BL 5.08/2
Remark
-
-
-
header
Fischer Elektronik; BL3.36Z
Fischer Elektronik; BL3.36Z
K4
header
L1
filter inductor; 1 mH; 170 mA
filter inductor; short
buck inductor; 680 H; 0.35 A
Rsense; 0.33 W; 1 %; 6.8
Rsense; 0.3 3 W; 1 %; 1.6
Rsense; 0.25 W; 1 %; 2.2
Rsense; 0.25 W; 1 %; 2.7
inrush resistor; 0
resistor; 0
Murata power solutions; 22R105C
-
-
-
-
-
-
-
-
-
-
-
-
-
-
L2
L3
Panasonic; ELC09D681F
Panasonic; ERJ8BQF6R8V
Panasonic; ERJ8BQF1R6V
Panasonic; ERJ8BQF2R2V
Panasonic; ERJ8BQF2R7V
Multicomp; MC 0.1 W 0805 0 R
Multicomp; MC 0.1 W 0805 0 R
EPCOS; B57164K104J
R1
R2
R3
R4
R5
R6
RT1
NTC; 100 k
TP1 to TP8 test pins
Vero; 20-313138
X56
X57
jumper link
jumper link
Fischer Elektronik; 2412 015 30123
Fischer Elektronik; 2412 015 30123
10.3 BOM for SSL21083 evaluation board
Table 7.
Ref.
A1
SSL21083 Bill of materials
Description and value
Manufacturer and part no.
Remark
SSL21083 Controller IC
IC Socket; n.m.
NXP Semiconductors; SSL21083
Wells-cti; 652B0142211-002
Panasonic; ECA2GHG4R7
Panasonic; ECA2GHG4R7
Panasonic; ECA2GHG3R3
-
A1A
C1
not mounted
filter capacitor; 4.7 F; 400 V
filter capacitor; 4.7 F; 400 V
ripple capacitor; 3.3 F; 400 V
dV/dt capacitor; 100 pF; 1000 V
-
-
-
-
C2
C3
C4
Johanson Dielectrics;
102R18W101KV4E
C5
VCC supply capacitor; 10 F; 25 V
ton(max) capacitor; n.m.
soft-start/ripple filter; 22 F 10 V
filter capacitor; n.m.
bridge rectifier; 1 A; 600 V
TVS; 400 V; 1.5 kW
ES1J; 1 A; 600 V
fused resistor; 2 W; 22
headers
Murata; GRM21BR61E106KA73L
-
-
C6
-
C7
KEMET; C1206C226M8PACTU
-
-
C8
not mounted
D1
Multicomp; DBLS105G
ST Microelectronics; 1.5KE400A
Multicomp; ES1J
-
D2
-
D3
-
Fus 1
J1-J9
J10
J1A
J2A
J3A
J4A
Welwyn; EMC2-22RKI
Fischer elektronik; MK 05/50G
Fischer Elektronik; MK 05/50G
Lumberg; 2,54MKB
-
-
header; n.m.
not mounted
jumper; n.m.
not mounted
jumper
Lumberg; 2,54MKB
-
jumper; n.m.
Lumberg; 2,54MKB
not mounted
-
jumper
Lumberg; 2,54MKB
UM10468
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User manual
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SSL2108X buck evaluation board
Table 7.
Ref.
J5A
J6A
J7A
J8A
J9A
J10A
K1
SSL21083 Bill of materials …continued
Description and value
jumper; n.m.
Manufacturer and part no.
Lumberg; 2,54MKB
Remark
not mounted
jumper
Lumberg; 2,54MKB
-
jumper
Lumberg; 2,54MKB
-
jumper; n.m.
Lumberg; 2,54MKB
not mounted
jumper; n.m.
Lumberg; 2,54MKB
not mounted
jumper; n.m.
Lumberg; 2,54MKB
not mounted
header
Weidmuller; SL 5.08/3/90
Weidmuller; BL 5.08/3
Weidmuller; SL 5.08/2/90
Weidmuller; BL 5.08/2
Fischer Elektronik; BL3.36Z
Fischer Elektronik; BL3.36Z
-
-
-
-
-
-
K1A
K2
socket
header
K2A
K3
socket
header
K4
header
L1
filter inductor; 1 mH; 170 mA
filter inductor; wire
buck inductor; 3.3 mH; 100 mA
Rsense; 0.125 W; 1 %; 20
Rsense; 0.33 W; 5 %; 4.3
Rsense; 0.33 W; 1 %,6.8
Murata power solutions; 22R105C
-
-
-
L2
-
L3
Murata power solutions; 22R335C
R1
Multicomp; MC 0.125W 1206 1% 20R -
R2
Panasonic; ERJ8BQF4R3V
Panasonic; ERJ8BQF6R8V
Panasonic; ERJT08J180V
Multicomp; MC 0.1W 0805 0R
Multicomp; MC 0.1W 0805 0R
EPCOS; B57164K104J
-
-
-
-
-
-
-
-
-
R3
R4
Rsense; 0.33 W; 5 %; 18
R5
inrush resistor; 0
resistor; 0
NTC; 100 k
test pins
R6
RT1
TP1-TP8
X56
X57
Vero; 20-313138
jumper link
Fischer Elektronik; 2412 015 30123
Fischer Elektronik; 2412 015 30123
jumper link
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User manual
Rev. 1 — 30 August 2011
20 of 27
UM10468
NXP Semiconductors
SSL2108X buck evaluation board
10.4 BOM for SSL21084 evaluation board
Table 8.
Ref.
A1
SSL21084 Bill of materials
Description and value
Manufacturer and part no.
Remark
SSL21084 Controller IC
NXP Semiconductors; SSL21084T
Wells-cti; 652B0142211-002
Panasonic; ECA2GHG4R7
Panasonic; ECA2GHG4R7
Panasonic; ECA2GHG3R3
-
A1A
C1
IC Socket; n.m.
not mounted
filter capacitor; 4.7 F; 400 V
filter capacitor; 4.7 F; 400 V
ripple capacitor; 3.3 F; 400 V
dV/dt capacitor; 100 pF; 1000 V
-
-
-
-
C2
C3
C4
Johanson Dielectrics;
102R18W101KV4E
C5
VCC supply capacitor; 10 F; 25 V
ton(max) capacitor; 100 pF; 100 V
soft-start/ripple filter; 22 F; 10 V
filter capacitor; n.m.
bridge rectifier; 1 A; 600 V
TVS; 400 V; 1.5 kW
ES1J; 1 A; 600 V
fused resistor; 2 W; 22
headers
Murata; GRM21BR61E106KA73L
AVX; 08051A101JAT2A
KEMET; C1206C226M8PACTU
-
-
C6
-
C7
-
C8
not mounted
D1
Multicomp; DBLS105G
ST Microelectronics; 1.5KE400A
Multicomp; ES1J
-
D2
-
D3
-
Fus 1
J1-J9
J10
J1A
J2A
J3A
J4A
J5A
J6A
J7A
J8A
J9A
J10A
K1
Welwyn; EMC2-22RKI
Fischer Elektronik; MK 05/50G
Fischer Elektronik; MK 05/50G
Lumberg; 2,54MKB
-
-
header; n.m.
not mounted
jumper; n.m.
not mounted
jumper
Lumberg; 2,54MKB
-
jumper; n.m.
Lumberg; 2,54MKB
not mounted
jumper
Lumberg; 2,54MKB
-
jumper; n.m.
Lumberg; 2,54MKB
not mounted
jumper
Lumberg; 2,54MKB
-
jumper
Lumberg; 2,54MKB
-
jumper; n.m.
Lumberg; 2,54MKB
not mounted
jumper; n.m.
Lumberg; 2,54MKB
not mounted
jumper; n.m.
Lumberg; 2,54MKB
not mounted
header
Weidmuller; SL 5.08/3/90
Weidmuller; BL 5.08/3
Weidmuller; SL 5.08/2/90
Weidmuller; BL 5.08/2
Fischer Elektronik; BL3.36Z
Fischer Elektronik; BL3.36Z
Murata power solutions; 22R105C
-
-
-
-
-
-
-
-
-
-
-
-
-
-
K1A
K2
socket
header
K2A
K3
socket
header
K4
header
L1
filter inductor; 1 mH; 170 mA
filter inductor; wire
buck inductor; 3.3 mH; 100 mA
Rsense; 0.33 W; 1 %,6.2
Rsense; 0.25 W; 1 %; 3.6
Rsense; 0.33 W; 1 %; 5.1
Rsense; 0.33 W; 1 %; 8.2
L2
L3
Murata power solutions; 22R335C
Panasonic; ERJ8RQF6R2V
Panasonic; ERJ8RQF3R6V
Panasonic; ERJ8BQF5R1V
Panasonic; ERJ8BQF8R2V
R1
R2
R3
R4
UM10468
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User manual
Rev. 1 — 30 August 2011
21 of 27
UM10468
NXP Semiconductors
SSL2108X buck evaluation board
Table 8.
Ref.
SSL21084 Bill of materials …continued
Description and value
inrush resistor; 0
resistor; 0
Manufacturer and part no.
Remark
R5
Multicomp; MC 0.1W 0805 0R
Multicomp; MC 0.1W 0805 0R
EPCOS; B57164K104J
-
-
-
-
-
-
R6
RT1
NTC; 100 k
test pins
TP1-TP8
X56
Vero; 20-313138
jumper link
Fischer Elektronik; 2412 015 30123
Fischer Elektronik; 2412 015 30123
X57
jumper link
UM10468
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User manual
Rev. 1 — 30 August 2011
22 of 27
UM10468
NXP Semiconductors
SSL2108X buck evaluation board
11. Printed-Circuit Board (PCB) data
11.1 Evaluation board photographs
Remark: The configuration of the SSL21083 is similar to the SSL21081 although BOM is
different. The same is true of the SSL21084 when compared to the SSL21082.
The evaluation board shown in Figure 15 is a large format footprint. Its size enables the
full functionality of the SSL2108X IC family to be highlighted. The measurement pins,
connectors and other components are used to allow any one of the SSL2108X ICs to be
dropped in to place.
Figure 16 shows the SSL21081 reference board which can be used in retrofit lamp
designs. It is clear that the total form factor is reduced using the SSL2108X ICs in a
real-world application. A PCB size reduction and thus an efficiency of more than 92 % can
be reached.
019aac355
019aac354
a. Top view: SSL21081 (SO8).
b. Top view: SSL21082 (SO12).
019aac353
c. Bottom view.
Fig 15. SSL21081 and SSL21082 evaluation board photographs
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User manual
Rev. 1 — 30 August 2011
23 of 27
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NXP Semiconductors
SSL2108X buck evaluation board
019aac357
a. Top view: SSL21081 (SO8) reference board.
019aac356
b. Top view: SSL21082 (SO12) reference board.
Fig 16. SSL21081 and SSL21082 reference board photographs
UM10468
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User manual
Rev. 1 — 30 August 2011
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NXP Semiconductors
SSL2108X buck evaluation board
12. Abbreviations
Table 9.
Abbreviations
Description
Acronym
BCM
CCM
DCM
EMC
EMI
Boundary Conduction Mode
Continuous Conduction Mode
Discontinuous Conduction Mode
ElectroMagnetic Compatibility
ElectroMagnetic Interference
Light Emitting Diode
LED
MOSFET
OCP
Metal-Oxide Semiconductor Field-Effect Transistor
OverCurrent Protection
OSP
Output Short Protection
OTP
OverTemperature Protection
Printed-Circuit Board
PCB
PWM
SSL
Pulse-Width Modulation
Solid-State Lighting
SWP
UVLO
Short-Winding Protection
UnderVoltage LockOut
13. References
[1] SSL2108X — SSL2108X driver data sheet.
[2] AN11041 — SSL2108X driver for SSL applications.
[3] AN10876 — Buck converter for SSL applications.
UM10468
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User manual
Rev. 1 — 30 August 2011
25 of 27
UM10468
NXP Semiconductors
SSL2108X buck evaluation board
14. Legal information
design. It is customer’s sole responsibility to determine whether the NXP
Semiconductors product is suitable and fit for the customer’s applications and
products planned, as well as for the planned application and use of
customer’s third party customer(s). Customers should provide appropriate
design and operating safeguards to minimize the risks associated with their
applications and products.
14.1 Definitions
Draft — The document is a draft version only. The content is still under
internal review and subject to formal approval, which may result in
modifications or additions. NXP Semiconductors does not give any
representations or warranties as to the accuracy or completeness of
information included herein and shall have no liability for the consequences of
use of such information.
NXP Semiconductors does not accept any liability related to any default,
damage, costs or problem which is based on any weakness or default in the
customer’s applications or products, or the application or use by customer’s
third party customer(s). Customer is responsible for doing all necessary
testing for the customer’s applications and products using NXP
Semiconductors products in order to avoid a default of the applications and
the products or of the application or use by customer’s third party
customer(s). NXP does not accept any liability in this respect.
14.2 Disclaimers
Limited warranty and liability — Information in this document is believed to
be accurate and reliable. However, NXP Semiconductors does not give any
representations or warranties, expressed or implied, as to the accuracy or
completeness of such information and shall have no liability for the
consequences of use of such information.
Export control — This document as well as the item(s) described herein
may be subject to export control regulations. Export might require a prior
authorization from national authorities.
In no event shall NXP Semiconductors be liable for any indirect, incidental,
punitive, special or consequential damages (including - without limitation - lost
profits, lost savings, business interruption, costs related to the removal or
replacement of any products or rework charges) whether or not such
damages are based on tort (including negligence), warranty, breach of
contract or any other legal theory.
Evaluation products — This product is provided on an “as is” and “with all
faults” basis for evaluation purposes only. NXP Semiconductors, its affiliates
and their suppliers expressly disclaim all warranties, whether express, implied
or statutory, including but not limited to the implied warranties of
non-infringement, merchantability and fitness for a particular purpose. The
entire risk as to the quality, or arising out of the use or performance, of this
product remains with customer.
Notwithstanding any damages that customer might incur for any reason
whatsoever, NXP Semiconductors’ aggregate and cumulative liability towards
customer for the products described herein shall be limited in accordance
with the Terms and conditions of commercial sale of NXP Semiconductors.
In no event shall NXP Semiconductors, its affiliates or their suppliers be liable
to customer for any special, indirect, consequential, punitive or incidental
damages (including without limitation damages for loss of business, business
interruption, loss of use, loss of data or information, and the like) arising out
the use of or inability to use the product, whether or not based on tort
(including negligence), strict liability, breach of contract, breach of warranty or
any other theory, even if advised of the possibility of such damages.
Right to make changes — NXP Semiconductors reserves the right to make
changes to information published in this document, including without
limitation specifications and product descriptions, at any time and without
notice. This document supersedes and replaces all information supplied prior
to the publication hereof.
Notwithstanding any damages that customer might incur for any reason
whatsoever (including without limitation, all damages referenced above and
all direct or general damages), the entire liability of NXP Semiconductors, its
affiliates and their suppliers and customer’s exclusive remedy for all of the
foregoing shall be limited to actual damages incurred by customer based on
reasonable reliance up to the greater of the amount actually paid by customer
for the product or five dollars (US$5.00). The foregoing limitations, exclusions
and disclaimers shall apply to the maximum extent permitted by applicable
law, even if any remedy fails of its essential purpose.
Suitability for use — NXP Semiconductors products are not designed,
authorized or warranted to be suitable for use in life support, life-critical or
safety-critical systems or equipment, nor in applications where failure or
malfunction of an NXP Semiconductors product can reasonably be expected
to result in personal injury, death or severe property or environmental
damage. NXP Semiconductors accepts no liability for inclusion and/or use of
NXP Semiconductors products in such equipment or applications and
therefore such inclusion and/or use is at the customer’s own risk.
Applications — Applications that are described herein for any of these
products are for illustrative purposes only. NXP Semiconductors makes no
representation or warranty that such applications will be suitable for the
specified use without further testing or modification.
14.3 Trademarks
Notice: All referenced brands, product names, service names and trademarks
are the property of their respective owners.
Customers are responsible for the design and operation of their applications
and products using NXP Semiconductors products, and NXP Semiconductors
accepts no liability for any assistance with applications or customer product
UM10468
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User manual
Rev. 1 — 30 August 2011
26 of 27
UM10468
NXP Semiconductors
SSL2108X buck evaluation board
15. Contents
1
2
3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety warning . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4
Performance data. . . . . . . . . . . . . . . . . . . . . . . . 5
Output load. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Efficiency Curve . . . . . . . . . . . . . . . . . . . . . . . . 5
Input voltage dependency. . . . . . . . . . . . . . . . . 6
ElectroMagnetic Compatibility data . . . . . . . . . 6
SSL21081 mains harmonics. . . . . . . . . . . . . . . 9
4.1
4.2
4.3
4.4
4.5
5
5.1
6
Connection data. . . . . . . . . . . . . . . . . . . . . . . . 11
The board connections. . . . . . . . . . . . . . . . . . 11
Functional description . . . . . . . . . . . . . . . . . . 12
Board optimization . . . . . . . . . . . . . . . . . . . . . 13
Active bypass . . . . . . . . . . . . . . . . . . . . . . . . . 14
7
7.1
8
Negative Temperature Coefficient (NTC)
function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9
Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10
Bill of materials (BOM) . . . . . . . . . . . . . . . . . . 17
BOM for SSL21081 evaluation board. . . . . . . 17
BOM for SSL21082 evaluation board. . . . . . . 18
BOM for SSL21083 evaluation board. . . . . . . 19
BOM for SSL21084 evaluation board. . . . . . . 21
10.1
10.2
10.3
10.4
11
11.1
12
Printed-Circuit Board (PCB) data . . . . . . . . . . 23
Evaluation board photographs . . . . . . . . . . . . 23
Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . 25
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
13
14
Legal information. . . . . . . . . . . . . . . . . . . . . . . 26
Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Disclaimers. . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . 26
14.1
14.2
14.3
15
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Please be aware that important notices concerning this document and the product(s)
described herein, have been included in section ‘Legal information’.
© NXP B.V. 2011.
All rights reserved.
For more information, please visit: http://www.nxp.com
For sales office addresses, please send an email to: salesaddresses@nxp.com
Date of release: 30 August 2011
Document identifier: UM10468
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