FAN5236MTCX [ONSEMI]
PWM/PFM 控制器,宽输入电压,双输出/DDR;型号: | FAN5236MTCX |
厂家: | ONSEMI |
描述: | PWM/PFM 控制器,宽输入电压,双输出/DDR 双倍数据速率 控制器 开关 光电二极管 |
文件: | 总20页 (文件大小:682K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
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FAN5236
Dual Mobile-Friendly DDR / Dual-Output PWM Controller
Features
Description
The FAN5236 PWM controller provides high efficiency and
regulation for tw o output voltages adjustable in the range
of 0.9V to 5.5V required to pow er I/O, chip-sets, and
memory banks in high-performance notebook computers,
PDA s , and Internet appliances. Synchronous rectification
and hysteretic operation at light loads contribute to high
efficiency over a w ide range of loads. The Hysteretic
Mode can be disabled separately on each PWM converter
if PWM Mode is desired for all load levels. Efficiency is
enhanced by using MOSFET RDS(ON) as a current-sense
.
Highly Flexible, Dual Synchronous Sw itching PWM
Controller that Includes Modes for:
-
-
-
DDR Mode w ith In-phase Operation for Reduced
Channel Interference
90° Phase-shifted, Tw o-stage DDR Mode for
Reduced Input Ripple
Dual Independent Regulators, 180° Phase Shifted
.
.
Complete DDR Memory Pow er Solution
component.
-
-
VTT Tracks VDDQ/2
VDDQ/2 Buffered Reference Output
Feedforw ard ramp modulation, average-current-mode
control scheme, and internal feedback compensation
provide fast response to load transients. Out-of-phase
operation w ith 180-degree phase shift reduces input
current ripple. The controller can be transformed into a
complete DDR memory pow er supply solution by
activating a designated pin. In DDR mode, one of the
channels tracks the output voltage of another channel and
provides output current sink and source capability —
essential for proper pow ering of DDR chips. The buffered
reference voltage required by this type of memory is also
provided. The FAN5236 monitors these outputs and
generates separate PGx (pow er good) signals w hen the
soft-start is completed and the output is w ithin ±10% of
the set point. Built-in over-voltage protection prevents the
output voltage from going above 120% of the set point.
Normal operation is automatically restored w hen the over-
voltage conditions cease. Under-voltage protection
latches the chip off w hen output drops below 75% of the
set value after the soft-start sequence for this output is
completed. An adjustable over-current function monitors
the output current by sensing the voltage drop across the
low er MOSFET. If precision current-sensing is required,
an external current-sense resistor may be used.
Lossless Current Sensing on Low -side MOSFET or
Precision Over-Current Using Sense Resistor
.
.
VCC Under-Voltage Lockout
Converters can Operate from +5V or 3.3V or Battery
Pow er Input (5V to 24V)
.
Excellent Dynamic Response w ith Voltage
Feedforw ard and Average-Current-Mode Control
.
.
.
.
Pow er-Good Signal
Supports DDR-II and HSTL
Light-Load Hysteretic Mode Maximizes Efficiency
TSSOP28 Package
Applications
.
.
.
.
DDR VDDQ and VTT Voltage Generation
Mobile PC Dual Regulator
Server DDR Pow er i
Hand-held PC Pow er
Related Resources
.
http://w w w .onsemi.com/pub/Collateral/AN-
6002.pdf.pdf
.
http://w w w .onsemi.com/pub/Collateral/AN-
1029.pdf.pdf
© 2002 Semiconductor Components Industries, LLC.
Nov ember-2017, Rev. 2
Publication Order Number:
FAN5236/D
Ordering Information
B Operating
Temperature
Range
Packing
Method
Part Number
Package
FAN5236MTCX
-10 to +85°C
28-Lead Thin-Shrink Small-Outline Package (TSSOP)
Tape and Reel
Block Diagrams
V
(BATTERY)
IN
= 5 to 24V
VCC
+5
FAN5236
Q1
V
ILIM1
OUT1
L
OUT1
= 2.5V
PWM 1
COUT1
Q2
DDR
Q3
V
ILIM2/
REF2
OUT 2
L
OUT2
= 1.8V
PWM 2
COUT2
Q4
Figure 1. Dual-Output Regulator
V
(BATTERY)
= 5 to 24V
IN
VCC
+5
FAN5236
Q1
ILIM1
V
DDQ
= 2.5V
L OUT1
PWM 1
COUT1
Q2
R
R
DDR
+5
Q3
V
=
TT
L OUT2
V
PG2/REF
1.25V
DDQ /2
COUT2
Q4
PWM 2
ILIM2/REF2
Figure 2. Complete DDR Memory Power Supply
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2
Pin Configuration
AGND
LDRV1
PGND1
SW1
VCC
1
2
3
4
5
6
28
27
26
25
24
23
LDRV2
PGND2
SW2
HDRV1
BOOT1
ISNS1
EN1
HDRV2
BOOT2
ISNS2
7
22
21
20
19
18
17
16
15
FAN5236
EN2
8
FPWM1
VSEN1
ILIM1
FPWM2
VSEN2
ILIM2/REF2
SS2
9
10
11
12
13
14
SS1
DDR
PG2/REF2OUT
PG1
VIN
Figure 3. Pin Configuration
Pin Definitions
Pin #
Name
Description
Analog Ground. This is the signal ground reference for the IC. All voltage levels are measured
w ith respect to this pin.
1
AGND
2
27
3
LDRV1
LDRV2
PGND1
PGND2
SW1
Low-Side Drive. The low -side (low er) MOSFET driver output. Connect to gate of low -side
MOSFET.
Power Ground. The return for the low -side MOSFET driver. Connect to source of low -side
MOSFET.
26
4
Switching Node. Return for the high-side MOSFET driver and a current sense input. Connect
to source of high-side MOSFET and low -side MOSFET drain.
25
5
SW2
HDRV1
HDRV2
BOOT1
BOOT2
ISNS1
ISNS2
EN1
High-Side Drive. High-side (upper) MOSFET driver output. Connect to gate of high-side
MOSFET.
24
6
BOOT. Positive supply for the upper MOSFET driver. Connect as show n in Figure 4.
23
7
Current-Sense Input. Monitors the voltage drop across the low er MOSFET or external sense
resistor for current feedback.
22
8
Enable. Enables operation w hen pulled to logic HIGH. Toggling EN resets the regulator after a
latched fault condition. These are CMOS inputs w hose state is indeterminate if left open.
21
9
EN2
FPWM1
Forced PWM Mode. When logic LOW, inhibits the regulator from entering Hysteretic Mode;
otherw ise tie to VOUT . The regulator uses VOUT on this pin to ensure a smooth transition from
20
FPWM2
Hysteretic Mode to PWM Mode. When VOUT is expected to exceed VCC, tie to VCC
.
10
19
11
12
17
V SEN1
V SEN2
ILIM1
SS1
Output Voltage Sense. The feedback from the outputs. Used for regulation as w ell as PG,
under-voltage, and over-voltage protection and monitoring.
Current Limit 1. A resistor from this pin to GND sets the current limit.
Soft Start. A capacitor from this pin to GND programs the slew rate of the converter during
initialization. During initialization, this pin is charged w ith a 5mA current source.
SS2
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3
Pin Descriptions (Continued)
Pin #
Name
Description
DDR Mode Control. HIGH = DDR Mode. LOW = tw o separate regulators operating 180° out of
phase.
13
DDR
Input Voltage. Normally connected to battery, providing voltage feedforw ard to set the
amplitude of the internal oscillator ramp. When using the IC for tw o-step conversion from 5V
input, connect through 100KΩ resistor to ground, w hich sets the appropriate ramp gain and
synchronizes the channels 90° out of phase.
14
15
VIN
Power Good Flag. An open-drain output that pulls LOW w hen VSEN is outside a ±10% range
of the 0.9V reference.
PG1
Power Good 2. When not in DDR Mode, open-drain output that pulls LOW w hen the VOUT is out
of regulation or in a fault condition.
PG2 /
REF2OUT
16
Reference Out 2. When in DDR Mode, provides a buffered output of REF2. Typically used as
the VDDQ/2 reference.
Current Limit 2. When not in DDR Mode, a resistor from this pin to GND sets the current limit.
18
28
ILIM2 / REF2
VCC
Reference for reg #2 w hen in DDR Mode. Typically set to VOUT 1 / 2
.
VCC. This pin pow ers the chip as w ell as the LDRV buffers. The IC starts to operate w hen
voltage on this pin exceeds 4.6V (UVLO rising) and shuts dow n w hen it drops below 4.3V
(UVLO falling).
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4
Absolute Maximum Ratings
Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be operable
above the recommended operating conditions and stressing the parts to these levels is not recommended. In addition,
extended exposure to stresses above the recommended operating conditions may affect device reliability. The absolute
maximum ratings are stress ratings only.
Symbol
VCC
Parameter
Min.
Max.
6.5
Unit
V
VCC Supply Voltage
VIN
VIN Supply Voltage
27
V
BOOT, SW, ISNS, HDRV
BOOTx to SWx
33
V
6.5
V
All Other Pins
-0.3
-40
-65
VCC+0.3
+150
+150
+300
V
TJ
TSTG
TL
Junction Temperature
Storage Temperature
Lead Temperature (Soldering,10 Seconds)
ºC
ºC
ºC
Recommended Operating Conditions
The Recommended Operating Conditions table defines the conditions for actual device operation. Recommended
operating conditions are specified to ensure optimal performance to the datasheet specifications. ON Semiconductor
does not recommend exceeding them or designing to Absolute Maximum Ratings.
Symbol
VCC
Parameter
Min.
Typ.
Max.
5.25
24
Unit
V
VCC Supply Voltage
4.75
5.00
VIN
VIN Supply Voltage
V
TA
Ambient Temperature
-10
+85
90
°C
ΘJA
Thermal Resistance, Junction to Ambient
°C/W
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5
Electrical Characteristics
Recommended operating conditions, unless otherw ise noted.
Symbol
Parameter
Conditions
Min. Typ. Max. Units
Power Supplies
LDRV, HDRV Open, VSEN Forced Above
Regulation Point
2.2
-15
3.0
µA
IVCC
VCC Current
Shutdow n (EN-0)
VIN = 24V
30
30
µA
µA
µA
µA
V
ISINK
ISOURCE
ISD
VIN Current, Sinking
VIN Current, Sourcing
VIN Current, Shutdow n
10
VIN = 0V
-30
1
Rising VCC
Falling
4.30
4.10
4.55
4.25
300
4.75
4.45
VUVLO
UVLO Threshold
UVLO Hysteresis
V
VUVLOH
Oscillator
fosc
mV
Frequency
255
300
2
345
KHz
V
VIN = 16V
VIN = 5V
VPP
VRAMP
G
Ramp Amplitude
Ramp Offset
Ramp / VIN Gain
1.25
0.5
125
250
V
V
VIN ≤ 3V
mV/V
mV/V
1V < VIN < 3V
Reference and Soft Start
VREF Internal Reference Voltage
ISS
0.891 0.900 0.909
5
V
Soft-Start Current
At Startup
µA
Soft-Start Complete
Threshold
VSS
1.5
V
PWM Converters
Load Regulators
IOUT X f rom 0 to 5A, VIN from 5 to 24V
-2
50
+2
120
65
%
nA
KΩ
%
ISEN
VSEN Bias Current
80
55
VOUT Pin Input Impedance
45
UVLOTSD Under-Voltage Shutdow n
% of Set Point, 2µs Noise Filter
% of Set Point, 2µs Noise Filter
70
75
80
UVLO
ISNS
Over-Voltage Threshold
Over-Current Threshold
115
112
120
140
125
168
%
RILIM= 68.5KΩ, Figure 12
µA
Output Drivers
Sourcing
Sinking
12.0
2.4
15.0
4.0
HDRV Output Resistance
Ω
Ω
Sourcing
Sinking
12.0
1.2
15.0
2.0
LDRV Output Resistance
Continued on following page…
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6
Electrical Characteristics (Continued)
Symbol Parameter
Conditions
Min. Typ. Max. Units
Power-Good Output and Control Pins
Low er Threshold
% of Set Point, 2µs Noise Filter
% of Set Point, 2µs Noise Filter
IPG = 4mA
-86
-94
116
0.5
1
%
%
V
Upper Threshold
108
PG Output Low
Leakage Current
VPULLUP = 5V
µA
PG2/REF2OUT Voltage
DDR, EN Inputs
DDR = 1, 0mA < IREF2OUT ≤10mA
99.00
2
1.01 % VREF2
VINH
VINL
Input High
Input Low
V
0.8
0.1
V
FPWM Inputs
FPWM Low
V
V
FPWM High
FPWM Connected to Output
0.9
Block Diagram
Figure 4. IC Block Diagram
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7
Typical Application
V
(BATTERY)
IN
= 5 to 24V
VIN
C1
C9
14
D1
VCC
BOOT1
Q1A
28
6
+5
+5
C4
C5
HDRV1
VDDQ
= 2.5V
5
4
R3
L1
ILIM1
EN1
SS1
11
8
SW1
C6A C6B
Q1B
PW M 1
R5
LDRV1
2
12
C2
R7
PGND2
ISNS1
+5
3
7
R4
FPWM1(VOUT1)
VSEN1
9
PG1
15
R1
10
DDR
EN2
SS2
+5
13
21
17
BOOT2
Q2A
23
R6
D2
+5
HDRV2
SW2
C7
C3
24
25
VTT
VDDQ/2
=
L2
R2
1.25V at 10mA
PG2/REF
Q2B
C8A
16
1
PW M 2
LDRV2
27
AGND
PGND2
26
22
R8
ISNS2
C8B
FPWM2
VSEN2
20
19
18
ILIM2/REF2
Figure 5. DDR Regulator Application
Table 1. DDR Regulator BOM
Description
Qty.
Ref.
Vendor
Part Number
Capacitor 68µf, Tantalum, 25V, ESR 150mΩ
Capacitor 10nf, Ceramic
1
2
1
2
2
1
2
3
1
2
2
1
2
2
1
1
1
1
C1
AVX
Any
AVX
Any
TPSV686*025#0150
C2, C3
C4
Capacitor 68µf, Tantalum, 6V, ESR 1.8Ω
Capacitor 150nF, Ceramic
Capacitor 180µf, Specialty Polymer 4V, ESR 15mΩ
Capacitor 1000µf, Specialty Polymer 4V, ESR 10mΩ
Capacitor 0.1µF, Ceramic
TAJB686*006
C5, C7
C6A, C6B Panasonic
EEFUE0G181R
C8
Kemet
Any
Any
Any
Any
Any
Any
Any
T510E108(1)004AS4115
C9
18.2KΩ, 1% Resistor
R1, R2
R6
1.82KΩ, 1% Resistor
56.2KΩ, 1% Resistor
R3
10KΩ, 5% Resistor
R4
3.24KΩ, 1% Resistor
R5
1.5KΩ, 1% Resistor
R7, R8
D1, D2
L1
Schottky Diode 30V
ON Semiconductor BAT54
Inductor 6.4µH, 6A, 8.64mΩ
Inductor 0.8µH, 6A, 2.24mΩ
Dual MOSFET w ith Schottky
DDR Controller
Panasonic
Panasonic
ON Semiconductor FDS6986AS(1)
ETQ-P6F6R4HFA
ETQ-P6F0R8LFA
L2
Q1, Q2
U1
ON Semiconductor FAN5236
Note:
1. Suitable for typical notebook computer application of 4A continuous, 6A peak for VDDQ. If continuous operation above
6A is required, use single SO-8 packages. For more information, refer to the Power MOSFET Selection Section and
use AN-6002 for design calculations.
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8
Typical Applications (Continued)
V
(BATTERY)
= 5 to 24V
IN
VIN
C9
C1
14
D1
L1
VCC
BOOT1
Q1A
28
11
6
+5
+5
C4
C5
HDRV1
5
4
R2
ILIM1
2.5V at 6A
C6
SW1
EN1
SS1
Q1B
LDRV1
8
PW M 1
2
12
R6
C2
PGND2
ISNS1
+5
3
7
R4
R3
FPWM1(VOUT1)
VSEN1
9
PG1
DDR
15
13
10
V
IN
BOOT2
23
R5
D2
Q2A
+5
EN2
HDRV2
21
C7
24
25
SW2
PG2
SS2
L2
16
17
1.8V at 6A
Q2B
C8
PW M 2
LDRV2
C3
27
R7
AGND
PGND2
ISNS2
R8
1
26
22
R9
R1
FPWM2
VSEN2
ILIM2
20
19
18
Figure 6. Dual Regulator Application
Table 2. DDR Regulator BOM
Item
1
Description
Capacitor 68µf, Tantalum, 25V, ESR 95mΩ
Capacitor 10nf, Ceramic
Qty.
Ref.
C1
Vendor
Part Number
1
2
1
2
2
2
2
2
1
AVX
Any
TPSV686*025#095
TAJB686*006
4TPB330ML
2
C2, C3
C4
3
Capacitor 68µf, Tantalum, 6V, ESR 1.8Ω
Capacitor 150nF, Ceramic
AVX
Any
4
C5, C7
C6, C8
C9
5
Capacitor 330µf, Poscap, 4V, ESR 40mΩ
Capacitor 0.1µF, Ceramic
Sanyo
Any
5
11
12
13
56.2KΩ, 1% Resistor
R1, R2
R3
Any
10KΩ, 5% Resistor
Any
3.24KΩ, 1% Resistor
R4
Any
R5, R8,
R9
14
1.82KΩ, 1% Resistor
3
Any
15
27
1.5KΩ, 1% Resistor
2
2
1
1
1
R6, R7
D1, D2
L1, L2
Q1
Any
Schottky Diode 30V
ON Semiconductor
Panasonic
BAT54
28
Inductor 6.4µH, 6A, 8.64mΩ
Dual MOSFET w ith Schottky
DDR Controller
ETQ-P6F6R4HFA
FDS6986AS(2)
FAN5236
29
ON Semiconductor
ON Semiconductor
30
U1
Note:
2. If currents above 4A continuous are required, use single SO-8 packages. For more information, refer to the Power
MOSFET Selection Section and AN-6002 for design calculations.
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9
Circuit Description
Overview
When VIN is from the battery, it’s typically higher than
7.5V. As show n in Figure 7, 180° operation is undesirable
because the turn-on of the VDDQ converter occurs very
near the decision point of the VTT converter.
CL K
The FAN5236 is
a multi-mode, dual-channel PWM
controller intended for graphic chipset, SDRAM, DDR
DRAM, or other low -voltage pow er applications in modern
notebook, desktop, and sub-notebook PCs. The IC
integrates control circuitry for tw o synchronous buck
converters. The output voltage of each controller can be
set in the range of 0.9V to 5.5V by an external resistor
divider.
VDDQ
VTT
The tw o synchronous buck converters can operate from
either an unregulated DC source (such as a notebook
battery), w ith voltage ranging from 5.0V to 24V, or from a
regulated system rail of 3.3V to 5.0V. In either mode, the
IC is biased from a +5V source. The PWM modulators use
an average-current-mode control w ith input voltage
feedforw ard for simplified feedback loop compensation
and improved line regulation. Both PWM controllers have
integrated feedback loop compensation that reduces the
external components needed.
Figure 7. Noise -Susceptible 180° Phasing for DDR1
In-phase operation is optimal to reduce inter-converter
interference w hen VIN is higher than 5V (w hen VIN is
from a battery), as show n in Figure 8. Because the duty
cycle of PWM1 (generating VDDQ) is short, the sw itching
point occurs far aw ay from the decision point for the VTT
regulator, w hose duty cycle is nominally 50%.
Figure 8. Optimal In-Phase Operation for DDR1
Depending on the load level, the converters can operate in
fixed-frequency PWM Mode or in a Hysteretic Mode.
Sw itch-over from PWM to Hysteretic Mode improves the
converters’ efficiency at light loads and prolongs battery
run time. In Hysteretic Mode, comparators are
synchronized to the main clock, w hich allow s seamless
transition betw een the modes and reduces channel-to-
channel interaction. The Hysteretic Mode can be inhibited
independently for each channel if variable frequency
operation is not desired.
CLK
When
VDDQ
VIN
≈
V
TT
5V, 180° phase-shifted operation can be rejected for the
reasons demonstrated in Figure 7.
In-phase operation w ith VIN ≈ 5V is even w orse, since the
sw itch point of either converter occurs near the sw itch
point of the other converter, as seen in Figure 9. In this
case, as VIN is a little higher than 5V, it tends to cause
early termination of the VTT pulse w idth. Conversely, the
VTT sw itch point can cause early termination of the VDDQ
pulse w idth w hen VIN is slightly low er than 5V.
CLK
The FAN5236 can be configured to operate as a complete
DDR solution. When the DDR pin is set HIGH, the second
channel provides the capability to track the output voltage
of the first channel. The PWM2 converter is prevented
from going into Hysteretic Mode if the DDR pin is set HIGH.
In DDR Mode, a buffered reference voltage (buffered
voltage of the REF2 pin), required by DDR memory chips,
is provided by the PG2 pin.
Converter Modes and Synchronization
Table 3. Converter Modes and Synchronization
VDDQ
DDR PWM 2 w.r.t.
V
Mode
VIN VIN Pin
TT
Pin
HIGH
HIGH
LOW
PWM1
IN PHASE
+90°
DDR1 Battery
VIN
R to GND
VIN
Figure 9. Noise-Susceptible In-Phase Operation
for DDR2
DDR2
DUAL
+5V
These problems are solved by delaying the second
converter’s clock by 90°, as show n in Figure 10. In this
w ay, all sw itching transitions in one converter take place
far aw ay from the decision points of the other converter.
ANY
+180°
When used as a dual converter, as show n in Figure 6,
out-of-phase operation w ith 180-degree phase shift
reduces input current ripple.
CLK
For “tw o-step” conversion (w here the VTT is converted
f rom V DDQ as in Figure 5) used in DDR Mode, the duty
cycle of the second converter is nominally 50% and the
optimal phasing depends on VIN. The objective is to keep
noise generated from the sw itching transition in one
converter from influencing the "decision" to sw itch in the
other converter.
VDDQ
V
TT
Figure 10. Optimal 90° Phasing for DDR
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10
converters operate in fixed-frequency PWM Mode, as
show n in Figure 11. This mode achieves high efficiency at
nominal load. When the load current decreases to the
point w here the inductor current flow s through the low er
MOSFET in the ‘reverse’ direction, the SW node becomes
positive and the mode is changed to hysteretic, w hich
achieves higher efficiency at low currents by decreasing
the effective sw itching frequency.
Initialization and Soft Start
Assuming EN is HIGH, FAN5236 is initialized w hen VCC
exceeds the rising UVLO threshold. Should VCC drop
below the UVLO threshold, an internal pow er-on reset
function disables the chip.
The voltage at the positive input of the error amplifier is
limited by the voltage at the SS pin, w hich is charged w ith
a 5µA current source. Once CSS has charged to VREF
(0.9V) the output voltage is in regulation. The time it takes
SS to reach 0.9V is:
To prevent accidental mode change or "mode chatter," the
transition from PWM to Hysteretic Mode occurs w hen the
SW node is positive for eight consecutive clock cycles, as
show n in Figure 11. The polarity of the SW node is
sampled at the end of the low er MOSFET conduction time.
At the transition betw een PWM and Hysteretic Mode, the
upper and low er MOSFETs are turned off. The phase
node “rings” based on the output inductor and the
parasitic capacitance on the phase node and settles out
at the value of the output voltage.
0.9xCSS
t0.9
=
(1)
5
w here t0.9 is in seconds if CSS is in µF.
When SS reaches 1.5V, the pow er-good outputs are
enabled and Hysteretic Mode is allow ed. The converter is
forced into PWM Mode during soft-start.
The boundary value of inductor current, w here current
becomes discontinuous, can be estimated by the
follow ing expression:
Operation Mode Control
The mode-control circuit changes the converter mode
f rom PWM to hysteretic and vice versa, based on the
voltage polarity of the SW node w hen the low er MOSFET
is conducting and just before the upper MOSFET turns on.
For continuous inductor current, the SW node is negative
w hen the low er MOSFET is conducting and the
(V −V
)V
OUT
IN
OUT
I
=
(2)
LOAD( DIS )
2F
L
V
OUT IN
SW
VCORE
PWMMode
HystereticMode
I L
0
1
2
3
4
5
6
7
8
VCORE
HystereticMode
3
PWMMode
I L
0
1
2
4
5
6
7
8
Figure 11. Transitioning Between PWM and Hysteretic Mode
Hysteretic Mode
Conversely, the transition from Hysteretic Mode to PWM
Mode occurs w hen the SW node is negative for eight
consecutive cycles.
monitored and sw itched off w hen VDS(ON) goes positive
(current flow ing back from the load), allow ing the diode to
block reverse conduction.
A sudden increase in the output current causes a change
f rom Hysteretic to PWM Mode. This load increase causes
an instantaneous decrease in the output voltage due to
the voltage drop on the output capacitor ESR. If the load
causes the output voltage (as presented at VSNS) to drop
below the hysteretic regulation level (20mV below VREF),
the mode is changed to PWM on the next clock cycle.
The hysteretic comparator initiates a PFM signal to turn on
HDRV at the rising edge of the next oscillator clock, w hen
the output voltage (at VSNS) falls below the low er
threshold (10mV below VREF) and terminates the PFM
signal or w hen VSNS rises over the higher threshold (5mV
above VREF). The sw itching frequency is primarily a
function of:
In Hysteretic Mode, the PWM comparator and the error
amplifier that provide control in PWM Mode are inhibited
and the hysteretic comparator is activated. In Hysteretic
.
.
.
Spread betw een the tw o hysteretic thresholds
ILOAD
Mode, the low -side MOSFET is operated as
a
Output inductor and capacitor ESR.
synchronous rectifier, w here the voltage across VDS(ON) is
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11
A transition back to PWM continuous conduction mode
(CCM) mode occurs w hen the inductor current rises
sufficiently to stay positive for eight consecutive cycles.
This occurs w hen:
w here ∆VHYSTERESIS = 15mV and ESR is the equivalent
series resistance of COUT
.
Because of the different control mechanisms, the value of
the load current w here transition into CCM operation takes
place is typically higher compared to the load level at
w hich transition into Hysteretic Mode occurs. Hysteretic
Mode can be disabled by setting the FPWM pin LOW.
∆VHYSTERESIS
I
=
(3)
LOAD(CCM )
2 ESR
Figure 12. Current Limit / Summing Circuits
Current Processing Section
The current through the RSENSE resistor (ISNS) is sampled
(typically 400ns) after Q2 is turned on, as show n in
Figure 12. That current is held and summed w ith the
output of the error amplifier. This effectively creates a
current-mode control loop. The resistor connected to
ISNSx pin (RSENSE) sets the gain in the current feedback
accurate if the voltage drop on the sw itching-node side of
RSENSE is an accurate representation of the load current.
When using the MOSFET as the sensing element, the
variation of RDS(ON) causes proportional variation in the
ISNS. This value varies from device to device and has a
typical junction temperature coefficient of about 0.4%/°C
(consult the MOSFET datasheet for actual values), so the
actual current limit set point decreases proportional to
increasing MOSFET die temperature. A factor of 1.6 in the
current limit set point should compensate for MOSFET
RDS(ON) variations, assuming the MOSFET heat sinking
keeps its operating die temperature below 125°C.
loop.
The follow ing expression estimates
the
recommended value of RSENSE as a function of the
maximum load current (ILOAD(MAX)) and the value of the
MOSFET RDS(ON)
:
I
• RDS(ON )
LOAD(MAX )
RSENSE
=
−100
(4)
75µA
RSENSE must, how ever, be kept higher than 700Ω even if
the number calculated comes out to be less than 700Ω.
Q2
LDRV
RSENSE
ISNS
Setting the Current Limit
A ratio of ISNS is compared to the current established
w hen a 0.9V internal reference drives the ILIM pin:
PGND
(100 + R
)
11
SENSE
RLIM
=
x
(5)
ILOAD
RDS(ON )
Figure 13. Improving Current-Sensing Accuracy
Since the tolerance on the current limit is largely
dependent on the ratio of the external resistors, it is fairly
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12
Frequency Loop Compensation
More accurate sensing can be achieved by using a
resistor (R1) instead of the RDS(ON) of the FET, as show n
in Figure 13. This approach causes higher losses, but
yields greater accuracy in both VDROOP and ILIMIT. R1 is a
low value resistor (e.g. 10mΩ).
Due to the implemented current-mode control, the
modulator has a single-pole response w ith -1 slope at
frequency determined by load:
1
f
=
(8)
PO
Current limit (ILIMIT) should be set high enough to allow
inductor current to rise in response to an output load
transient. Typically, a factor of 1.2 is sufficient. In addition,
since ILIMIT is a peak current cut-off value, multiply
ILOAD(MAX) by the inductor ripple current (e.g. 25%). For
2πROCO
w here RO is load resistance; CO is load capacitance.
For this type of modulator, a Type-2 compensation circuit
is usually sufficient. To reduce the number of external
components and simplify the design, the PWM controller
has an internally compensated error amplifier. Figure 14
example, in Figure 6, the target for ILIMIT
:
ILIMIT > 1.2 x 1.25 x 1.6 x 6A
14.5A
(6)
≈
show s
responses of
a
Type-2 amplifier, its response, and the
current-mode modulator and the
a
Duty Cycle Clamp
converter. The Type-2 amplifier, in addition to the pole at
the origin, has a zero-pole pair that causes a flat gain
region at frequencies betw een the zero and the pole.
During severe load increase, the error amplifier output can
go to its upper limit, pushing a duty cycle to almost 100%
for significant amount of time. This could cause a large
increase of the inductor current and lead to a long
recovery from a transient, over-current condition, or even
to a failure at especially high input voltages. To prevent
this, the output of the error amplifier is clamped to a fixed
value after tw o clock cycles if severe output voltage
excursion is detected, limiting the maximum duty cycle to:
1
f
f
=
=
= 6kHz
(9)
Z
2πR2C1
1
= 600kHz
(10)
P
2ππ2C2
This region is also associated w ith phase “bump” or
reduced phase shift. The amount of phase-shift reduction
depends on the w idth of the region of flat gain and has a
maximum value of 90°. To further simplify the converter
compensation, the modulator gain is kept independent of
the input voltage variation by providing feedforw ard of VIN
to the oscillator ramp. The zero frequency, the amplifier
high-frequency gain, and the modulator gain are chosen
to satisfy most typical applications. The crossover
frequency appears at the point w here the modulator
attenuation equals the amplifier high-frequency gain. The
system designer must specify the output filter capacitors
to position the load main pole somew here w ithin a decade
low er than the amplifier zero frequency. With this type of
compensation, plenty of phase margin is achieved due to
zero-pole pair phase “boost.”
V
2.4
VIN
OUT
DC
=
+
(7)
MAX
V
IN
This is designed to not interfere w ith normal PWM
operation. When FPWM is grounded, the duty cycle clamp
is disabled and the maximum duty cycle is 87%.
Gate Driver Section
The adaptive gate control logic translates the internal PWM
control signal into the MOSFET gate drive signals,
providing necessary amplification, level shifting, and
shoot-through protection. It also has functions that
optimize the IC performance over a w ide range of
operating conditions. Since MOSFET sw itching time can
vary dramatically from type to type and w ith the input
voltage, the gate control logic provides adaptive dead time
by monitoring the gate-to-source voltages of both upper
and low er MOSFETs. The low er MOSFET drive is not
turned on until the gate-to-source voltage of the upper
MOSFET has decreased to less than approximately 1V.
Similarly, the upper MOSFET is not turned on until the gate-
to-source voltage of the low er MOSFET has decreased to
less than approximately 1V. This allow s a w ide variety of
upper and low er MOSFETs to be used w ithout a concern
for simultaneous conduction or shoot-through.
C2
C1
R2
R1
VIN
EA Out
REF
C
o
n
v
e
r
e
r
o
r
r
t
a
e
m
r
p
modul ator
18
14
There must be a low -resistance, low -inductance path
betw een the driver pin and the MOSFET gate for the
adaptive dead-time circuit to function properly. Any delay
along that path subtracts f rom the delay generated by the
adaptive dead-time circuit and shoot-through may occur.
0
f
f
f
P
P0
Z
Figure 14. Compensation
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13
Conditional stability may occur only w hen the main load
pole is positioned too much to the left side on the
frequency axis due to excessive output filter capacitance.
In this case, the ESR zero placed w ithin the 10kHz to
50kHz range gives some additional phase boost. There is
an opposite trend in mobile applications to keep the output
capacitor as small as possible.
clock cycle, the ILIM det is again reached, the over-
current protection latch is set, disabling the regulator. If
ILIM det does not occur betw een cycles nine and sixteen,
normal operation is restored and the over-current circuit
resets itself.
If a larger inductor value or low -ESR values are required
by the application, additional phase margin can be
achieved by putting
a zero at the LC crossover
frequency. This can be achieved w ith a capacitor across
the feedback resistor (e.g. R5 from Figure 6), as show n in
Figure 15.
L(OUT)
VOUT
R5 C(Z)
R6
C(OUT)
VSEN
Figure 15. Improving Phase Margin
Figure 16. Over-Current Protection Waveforms
The optimal value of C(Z) is:
Over-Voltage / Under-Voltage Protection
Should the VSNS voltage exceed 120% of VREF (0.9V) due
to an upper MOSFET failure or for other reasons, the
over-voltage protection comparator forces LDRV HIGH.
This action actively pulls dow n the output voltage and, in
the event of the upper MOSFET failure, eventually blow s
the battery fuse. As soon as the output voltage drops
below the threshold, the OVPcomparator is disengaged.
L(OUT)×C(OUT)
(11)
C(Z) =
R
Protections
The converter output is monitored and protected against
extreme overload, short-circuit, over-voltage, and under-
voltage conditions.
This OVP scheme provides a ”soft” crow bar function,
w hich accommodates severe load transients and does
not invert the output voltage w hen activated — a common
problem for latched OVPschemes.
A sustained overload on an output sets the PGx pin LOW
and latches off the regulator on w hich the fault occurs.
Operation can be restored by cycling the VCC voltage or
by toggling the EN pin.
Similarly, if an output short-circuit or severe load transient
causes the output to drop to less than 75% of the
regulation set point, the regulator shuts dow n.
If VOUT drops below the under-voltage threshold, the
regulator shuts dow n immediately.
Over-Temperature Protection
Over-Current Sensing
The chip incorporates an over-temperature protection
circuit that shuts the chip dow n if a die temperature of
about 150°C is reached. Normal operation is restored at
die temperature below 125°C w ith internal pow er-on reset
asserted, resulting in a full soft-start cycle.
If the circuit’s current limit signal (“ILIM det” in Figure 12) is
HIGH at the beginning of a clock cycle, a pulse-skipping
circuit is activated and HDRV is inhibited. The circuit
continues to pulse skip in this manner for the next eight
clock cycles. If at any time from the ninth to the sixteenth
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14
Design and Component Selection Guidelines
As an initial step, define operating input voltage range,
output voltage, and minimum and maximum load currents
for the controller.
Output Capacitor Selection
The output capacitor serves tw o major functions in a
sw itching pow er supply. Along w ith the inductor, it filters
the sequence of pulses produced by the sw itcher and it
supplies the load transient currents. The output capacitor
requirements are usually dictated by ESR, inductor ripple
current (∆I), and the allow able ripple voltage (∆V):
Setting the Output Voltage
The internal reference voltage is 0.9V. The output is
divided dow n by a voltage divider to the VSEN pin (for
example, R5 and R6 in Figure 5). The output voltage
therefore is:
∆V
∆I
(18)
ESR <
V
− 0.9V
0.9V
R6
OUT
(12)
=
In addition, the capacitor’s ESR must be low enough to
allow the converter to stay in regulation during a load
step. The ripple voltage due to ESR for the converter in
Figure 6 is 120mVPP. Some additional ripple appears due
to the capacitance value itself:
R5
To minimize noise pickup on this node, keep the resistor to
GND (R6) below 2K; for example, R6 at 1.82KΩ. Then
choose R5:
(
1.82KΩ
)
(
V
− 0.9
)
∆I
OUT
R5 =
= 3.24K
(13)
∆V =
(19)
0.9
C
× 8× f
SW
OUT
For DDR applications converting from 3.3V to 2.5V or
other applications requiring high duty cycles, the duty
cycle clamp must be disabled by tying the converter’s
FPWM to GND. When converter’s FPWM is at GND, the
converter’s maximum duty cycle is greater than 90%.
When using as a DDR converter w ith 3.3V input, set up
the converter for in-phase synchronization by tying the
VIN pin to +5V.
w hich is only about 1.5mV , for the converter in Figure 6,
and can be ignored.
The capacitor must also be rated to w ithstand the RMS
current, w hich is approximately 0.3 X (∆I), or about
400mA for the converter in Figure 6. High-frequency
decoupling capacitors should be placed as close to the
loads as physically possible.
Input Capacitor Selection
Output Inductor Selection
The input capacitor should be selected by its ripple
current rating.
The minimum practical output inductor value keeps
inductor current just on the boundary of continuous
conduction at some minimum load. The industry standard
practice is to choose the minimum current somew here
from 15% to 35% of the nominal current. At light load, the
controller can automatically sw itch to Hysteretic Mode of
operation to sustain high efficiency. The follow ing
equations help to choose the proper value of the output
filter inductor:
Two-Stage Converter Case
In DDR Mode (show n in Figure 5), the VTT pow er input is
pow ered by the VDDQ output; therefore, all of the input
capacitor ripple current is produced by the VDDQ
converter. A conservative estimate of the output current
required for the 2.5V regulator is:
∆V
I
OUT
VTT
(14)
(20)
∆I = 2×1
=
I
= I
+
VDDQ
MIN
REGI
ESR
2
w here ∆I is the inductor ripple current and ∆VOUT is the
maximum ripple allow ed:
As an example, if the average IVDDQ is 3A and average
IVTT is 1A, IVDDQ current is about 3.5A. If average input
voltage is 16V, RMS input ripple current is:
V
− V
V
OUT
IN
OUT
L =
×
(15)
I
= I
OUT(MAX)
D − D2
f
× ∆I
V
IN
(21)
SW
RMS
for this example, use:
= 20,V = 2.5
w here D is the duty cycle of the PWM1 converter:
V
V
2.5
OUT
IN
OUT
D <
=
(22)
(23)
(16)
(17)
∆I = 20%• 6A = 1.2A
= 300KHz
V
16
IN
f
SW
therefore:
therefore:
2
2.5
16
2.5
16
L ≈ 6µH
I
= 3.5
−
= 1.49A
RMS
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15
PUPPER is the upper MOSFET’s total losses and PSW and
PCOND are the sw itching and conduction losses for a given
MOSFET. RDS(ON) is at the maximum junction temperature
(TJ). tS is the sw itching period (rise or fall time), show n as
t2+t3 in Figure 17.
Dual Converter 180° Phased
In dual mode (show n in Figure 6), both converters
contribute to the capacitor input ripple current. With each
converter operating 180° out of phase, the RMS currents
add in the follow ing fashion:
C
CGD
CISS
ISS
2
2
VDS
I
= I
+ I
or
(24)
RMS
RMS(1)
RMS(2)
2
2 D1 − D1
+
(
I2
)
2 D2 − D2
2
(25)
IRMS
=
(
I1
)
w hich, for the dual 3A converters show n in Figure 6,
calculates to:
ID
IRMS = 1.4A
(26)
QGS
QGD
Power MOSFET Selection
4.5V
Losses in a MOSFET are the sum of its sw itching (P )
SW
VSP
and conduction (PCOND) losses.
VTH
QG(SW)
In typical applications, the FAN5236 converter’s output
voltage is low w ith respect to its input voltage. Therefore,
the low er MOSFET (Q2) is conducting the full load current
for most of the cycle. Q2 should therefore be selected to
minimize conduction losses, thereby selecting a MOSFET
VGS
t1
t2
t3
t4
t5
Figure 17. Switching Losses and QG
w ith low RDS(ON)
.
VI N
5V
In contrast, the high-side MOSFET (Q1) has a shorter duty
cycle and it’s conduction loss has less impact. Q1,
how ever, sees most of the sw itching losses, so Q1’s
primary selection criteria should be gate charge.
CGD
RD
RGATE
HDRV
SW
G
CGS
High-Side Losses
Figure 17 show s a MOSFET’s sw itching interval, w ith the
upper graph being the voltage and current on the drain-to-
source and the low er graph detailing VGS vs. time w ith a
constant current charging the gate. The X-axis, therefore,
Figure 18. Drive Equivalent Circuit
is also representative of gate charge (QG). C = CGD
+
ISS
The driver’s impedance and C determine t2, w hile t3’s
ISS
CGS and it controls t1, t2, and t4 timing. CGD receives the
current from the gate driver during t3 (as VDS is falling).
The gate charge (QG) parameters on the low er graph are
either specified or can be derived from MOSFET
datasheets.
period is controlled by the driver’s impedance and QGD
.
Since most of tS occurs w hen VGS = VSP, use a constant
current assumption for the driver to simplify the
calculation of tS:
Q
I
Q
G(SW)
G(SW)
Assuming sw itching losses are about the same for both
the rising edge and falling edge, Q1’s sw itching losses
occur during the shaded time w hen the MOSFET has
voltage across it and current through it.
t
=
=
s
V
− V
(30)
DRIVER
CC
SP
R
+ R
GATE
DRIVER
Most MOSFET vendors specify QGD and QGS. QG(SW) can
be determined as:
These losses are given by:
QG(SW ) = QGD + QGS − QTH
PUPPER = PSW + PCOND
(27)
(28)
(31)
w here QTH is the gate charge required to get the MOSFET
to its threshold (VTH).
V
×I
DS
L
P
=
× 2× t
f
s
SW
SW
2
V
2
OUT
(29)
P
=
×I
×R
DS(ON)
COND
OUT
V
IN
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16
For the high-side MOSFET, VDS = VIN, w hich can be as
high as 20V in a typical portable application. Care should
be taken to include the delivery of the MOSFET’s gate
pow er (PGATE) in calculating the pow er dissipation
required for the FAN5236:
Layout Considerations
Sw itching converters, even during normal operation,
produce short pulses of current that could cause
substantial ringing and be a source of EMI if layout
constraints are not observed.
P
= Q ×V × f
G CC SW
(32)
G
ATE
There are tw o sets of critical components in a DC-DC
converter. The sw itching pow er components process
large amounts of energy at high rates and are noise
generators. The low -pow er components responsible for
bias and feedback functions are sensitive to noise.
w here QG is the total gate charge to reach VCC
.
Low-Side Losses
Q2, how ever, sw itches on or off w ith its parallel Schottky
diode conducting; therefore VDS ≈ 0.5V. Since PSW is
proportional to VDS, Q2’s sw itching losses are negligible
and Q2 is selected based on RDS(ON) only.
A
multi-layer printed circuit board is recommended.
Dedicate one solid layer for a ground plane. Dedicate
another solid layer as a pow er plane and break this plane
into smaller islands of common voltage levels.
Conduction losses for Q2 are given by:
Notice all the nodes that are subjected to high-dV/dt
voltage sw ing; such as SW, HDRV, and LDRV. All
surrounding circuitry tends to couple the signals from
these nodes through stray capacitance. Do not oversize
copper traces connected to these nodes. Do not place
traces connected to the feedback components adjacent to
these traces. It is not recommended to use high-density
interconnect systems, or micro-vias, on these signals.
The use of blind or buried vias should be limited to the
low -current signals only. The use of normal thermal vias
is at the discretion of the designer.
P
=
(
1 − D
)
×I
2 ×R
OUT DS(ON )
(33)
COND
w here RDS(ON) is the RDS(ON) of the MOSFET at the highest
operating junction temperature, and:
V
OUT
D =
(34)
V
IN
is the minimum duty cycle for the converter.
Since DMIN < 20% for portable computers, (1-D) ≈ 1
produces a conservative result, further simplifying the
calculation.
Keep the w iring traces from the IC to the MOSFET gate
and source as short as possible and capable of handling
peak currents of 2A. Minimize the area w ithin the gate-
source path to reduce stray inductance and eliminate
parasitic ringing at the gate.
The maximum pow er dissipation (PD(MAX)) is a function of
the maximum allow able die temperature of the low -side
MOSFET, the Θ , and the maximum allow able ambient
JA
temperature rise:
Locate small critical components, like the soft-start
capacitor and current sense resistors, as close as
possible to the respective pins of the IC.
T
− T
A(MAX)
J(MAX)
(35)
P
=
D(MAX)
ΘJA
The FAN5236 utilizes advanced packaging technology
w ith lead pitch of 0.6mm. High-performance analog
semiconductors utilizing narrow lead spacing may require
special considerations in design and manufacturing. It is
critical to maintain proper cleanliness of the area
surrounding these devices.
Θ
JA
depends primarily on the amount of PCB area that can
be devoted to heat sinking (see ON Semiconductor
Application Note AN-1029 Maximum Power
Enhancement Techniques for SO-8 Power MOSFETs).
—
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17
Physical Dimensions
Figure 19. 28-Lead, Thin Shrink Outline Package
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in any manner without notice. Please note the revision and/or date on the drawing and contact an ON Semiconductor
representative to verify or obtain the most recent revision. Package specifications do not expand the terms of ON
Semiconductor’s worldwide terms and conditions, specifically the warranty therein, which covers ON Semiconductor
products.
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18
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changes without further notice to any products herein. ON Semiconductor makes no warranty, representation or guarantee regarding the suitability of its products for any
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