MC44605 [ONSEMI]
High Safety, Latched Mode, GreenLine PWM Controller for (Multi)Synchronized Applications; 高安全性,锁存模式, GREENLINE PWM控制器(多)同步应用型号: | MC44605 |
厂家: | ONSEMI |
描述: | High Safety, Latched Mode, GreenLine PWM Controller for (Multi)Synchronized Applications |
文件: | 总20页 (文件大小:331K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
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The MC44605 is a high performance current mode controller that is
specifically designed for off–line converters. This circuit has several
distinguishing features that make it particularly suitable for
multisynchronized monitor applications.
The MC44605 synchronization arrangement enables operation from
16 kHz up to 130 kHz. This product was optimized to operate with
universal mains voltage, i.e., from 80 V to 280 V, and its high current
totem pole output makes it ideally suited for driving a power MOSFET.
The MC44605 protections enable a well–controlled and safe power
management. Four major faults while detected, activate the analogic
counter of a disabling block designed to perform a latched circuit
output inhibition.
MARKING
DIAGRAM
16
PDIP–16
P SUFFIX
CASE 648
1
MC44605P
AWLYYWW
16
1
A
= Assembly Location
WL, L = Wafer Lot
YY, Y = Year
Current Mode Controller
WW, W = Work Week
• Current Mode Operation up to 250 kHz Output Switching Frequency
• Inherent Feed Forward Compensation
• Latching PWM for Cycle–by–Cycle Current Limiting
• Oscillator with Precise Frequency Control
• Externally Programmable Reference Current
• Secondary or Primary Sensing (Availability of Error Amplifier Output)
• Synchronization Facility
PIN CONNECTIONS
V
R
ref
CC
1
2
3
4
5
6
7
8
16
15
14
13
12
11
10
9
V
C
WSCD* Program
Output
Gnd
Voltage Feedback Input
Error Amp Output
• High Current Totem Pole Output
• V Undervoltage Lockout with Hysteresis
cc
Max Power Limitation
Disabling Block (C )
ext
• Low Output dV/dT for Low EMI Radiations
• Low Start–Up and Operating Current
Safety/Protection Features
Overheating
Detection
Soft–Start Input
Current Sense Input
Osc Capacitor (C )
T
Demagnetization
Detection Input
Sync and
EHTOVP Input
• Soft–Start Feature
• Demagnetization (Zero Current Detection) Protection
• Overvoltage Protection Facility against Open Loop
(Top View)
• EHT Overvoltage Protection (E.H.T.OVP): Detection of too High
* Winding Short Circuit Detection
Synchronization Pulses
• Winding Short Circuit Detection (W.S.C.D.)
• Limitation of the Maximum Input Power (M.P.L.): Calculation of
Input Power for Overload Protection
• Overheating Detection (O.H.D.): to Prevent the Power Switch from
an Excessive Heating
ORDERING INFORMATION
Device
MC44605P
Package
Shipping
25 Units/Rail
PDIP–16
Latched Disabling Mode
• When one of the following faults is detected: EHT overvoltage,
Winding Short Circuit (WSCD), a too high input power (M.P.L.),
power switch overheating (O.H.D.), an analogic counter is activated
• If the counter is activated for a time that is long enough, the circuit
gets definitively disabled. The latch can only be reset by making
decrease the V down to about 3 V, i.e., practically by unplugging or
cc
turning off the SMPS.
This document contains information on a product under development. ON Semiconductor
reserves the right to change or discontinue this product without notice.
Semiconductor Components Industries, LLC, 2000
1
Publication Order Number:
May, 2000 – Rev. 2
MC44605/D
MC44605
Block Diagram
R
V
CC
ref
16
1
i
V
V
enable
ref
ref
cc
Demagnetization
Detection Input
V
demag out
Demagnetization
Management
18 V
8
Supply
Initialization
Block
Reference
Block
UVLO1
UVLO2
V
Output
V
DT
I
2
3
4
C
ref
C
T
Dis
out
10
9
Oscillator
V
S
Output
Gnd
Buffer
Synchronization
and EHTOVP
Input
Set
PWM
Latch
Q
V
cs
Sf
Current
Sense
I
Reset
sense
W.S.C.D*
Comparator
V
V
CC
ref
E.H.T.OVP
Block
Thermal
Shutdown
V
shift
Over Voltage
Management
V
CC
V
WSCD
V
Level
shift
Programmation
V
UVLO2
CC
enable
V
cs
dis
dis
C
Disabling
Block
MPL
OHD
ext 12
WSCD
Programmation
15
Sf
MPL
Dis
out
I
ref
dis
dis
OHD
V
+
ref
V
2
Error
AMP
cs
Voltage
Feedback
Input
UVLO1
14
O.H.D.
block
MPL
block
–
Soft–Start
V
enable
CC
E/A Output 13
MC44605
7
5
6
11
Current Maximum
Over
Soft–Start
Input
Sense
Input
Power
Heating
Limitation Detection
*W.S.C.D. = Winding Short Circuit Detection
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MC44605
MAXIMUM RATINGS
Rating
Pin #
Symbol
Value
40
Unit
mA
V
Total Power Supply and Zener Current
(I
CC
+ I )
Z
Output Supply Voltage with Respect to Ground
2
1
V
18
C
V
CC
Output Current*
Source
Sink
3
mA
I
–750
750
O(Source)
I
O(Sink)
Output Energy (Capacitive Load per Cycle)
Soft–Start
W
5.0
µJ
V
V
SS
–0.3 to 2.2 V
–0.3 to 5.5 V
Current Sense, Voltage Feedback, E/A Output, C , R , MPL, OHD, C
WSCD
,
V
in
V
T
ref
ext
E.H.T.OVP, Sync Input Current
Source
mA
9
6
I
sync (Source)
EHT
–4.0
10
I
(Source)
Sink
9
6
I
I
sync (Sink)
EHT (Sink)
Demagnetization Detection Input Current
Source
Sink
8
mA
mA
I
–4.0
10
demag–ib (Source)
I
demag–ib (Sink)
Error Amplifier Output Sink Current
13
I
20
E/A (Sink)
Power Dissipation and Thermal Characteristics
Maximum Power Dissipation at T = 85°C
P
D
0.6
W
A
Thermal Resistance, Junction–to–Air
R
100
°C/W
θJA
Operating Junction Temperature
T
150
°C
°C
J
Operating Ambient Temperature
T
A
–25 to +85
*Maximum package power dissipation must be observed.
ELECTRICAL CHARACTERISTICS (V
CC
and V = 12 V, R
values T = –25° to +85°C unless otherwise noted.) (Note 1.)
= 10 kΩ, C = 2.2 nF, for typical values T = 25°C, for min/max
C
ref
T
A
A
Characteristic
OUTPUT SECTION (Note 2.)
Output Voltage*
Pin #
Symbol
Min
Typ
Max
Unit
3
3
V
Low Level Drop Voltage (I
(I
= 100 mA)
= 500 mA)
V
OL
–
–
1.0
1.4
1.2
2.0
Sink
Sink
High Level Drop Voltage (I
= 200 mA)
= 500 mA)
V
OH
–
–
1.5
2.0
2.0
2.7
Source
Source
(I
Output Voltage During Initialization Phase
V
OL
V
V
CC
V
CC
V
CC
= 0 to 1.0 V, I
= 1.0 to 5.0 V, I
= 5.0 to 13 V, I
= 10 µA
–
–
–
–
0.1
0.1
1.0
1.0
1.0
Sink
= 100 µA
Sink
Sink
= 1.0 mA
Output Voltage Rising Edge Slew–Rate (C = 1.0 nF, T = 25°C)
dVo/dT
dVo/dT
–
–
300
–
–
V/µs
V/µs
L
J
Output Voltage Falling Edge Slew–Rate (C = 1.0 nF, T = 25°C)
–300
L
J
*V must be greater than 5.0 V.
C
1. Adjust V
above the start–up threshold before setting to 12 V. Low duty cycle pulse techniques are used during test to maintain junction
CC
temperature as close to ambient as possible.
2. No output signal when the Error Amplifier output is in Low State, i.e., when for instance, V
= 2.7 V.
FB
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MC44605
ELECTRICAL CHARACTERISTICS (V
CC
and V = 12 V, R
values T = –25° to +85°C unless otherwise noted.) (Note 1.)
= 10 kΩ, C = 2.2 nF, for typical values T = 25°C, for min/max
C
ref
T
A
A
Characteristic
Pin #
Symbol
Min
Typ
Max
Unit
ERROR AMPLIFIER SECTION
Voltage Feedback Input (V
= 2.5 V)
14
14
V
2.4
–2.0
65
2.5
–0.6
70
2.6
–
V
µA
E/A out
= 2.5 V)
FB
Input Bias Current (V
I
FB–ib
FB
Open Loop Voltage Gain (V
= 2.0 V to 4.0 V)
A
VOL
–
dB
E/A out
Unity Gain Bandwidth
BW
MHz
T = 25°C
–
–
–
–
–
5.5
J
T
= –25° to +85°C
A
Voltage Feedback Input Line Regulation (V
Output Current
= 10 V to 15 V)
V
–10
–
10
mV
mA
CC
FBline–reg
13
13
Sink (V
T
A
= 1.5 V, V
= 2.7 V)
I
Sink
E/A out
= –25° to +85°C
FB
2.0
12
–
–
Source (V
T
A
= 5.0 V, V
= 2.3 V)
I
Source
E/A out
= –25° to +85°C
FB
–2.0
–0.2
Output Voltage Swing
V
V
High State (I
Low State (I
= 0.5 mA, V
= 2.3 V)
= 2.7 V)
V
OH
5.5
–
6.5
1.0
7.5
1.1
E/A out (source)
= 0.33 mA, V
FB
V
OL
E/A out (sink)
FB
CURRENT SENSE SECTION
Maximum Current Sense Input Threshold
(V = 2.3 V and V
7
7
V
cs–th
0.96
1.0
1.04
= 1.2 V)
Feedback (pin14) Soft–Start (pin11)
Input Bias Current
I
–10
–
–2.0
120
–
µA
cs–ib
Propagation Delay (Current Sense Input to Output at V
MOS transistor = 3.0 V)
of
t
200
ns
TH
PLH(In/Out)
OSCILLATOR AND SYNCHRONIZATION SECTION
Frequency (T = –25° to +85°C)
F
16
–
–
20
–
kHz
%/V
%/°C
–
A
OSC
Frequency Change with Voltage (V
= 10 V to 15 V)
∆F
/∆V
/∆T
0.05
0.05
–
CC
OSC
OSC
Frequency Change with Temperature (T = –25° to +85°C)
∆F
–
–
A
Ratio Charge Current/Reference Current (T = –25° to +85°C)
I
/I
0.39
72
0.48
78
A
charge ref
D
Free Mode Oscillator Ratio = I
/(I
+ I
)
75
%
discharge discharge charge
Synchronization Input Threshold Voltage
Negative Clamp Level (I = 2.0 mA)
9
V
–250
–0.65
–200
–0.5
–150
–0.34
mV
V
syncth
NEG–SYNC
syncth–in
UNDERVOLTAGE LOCKOUT SECTION
Start–up Threshold
1
1
V
13.6
8.3
14.5
–
15.4
9.6
V
V
stup–th
Disable Voltage After Threshold Turn–On (UVLO 1)
(T = –25° to +85°C)
A
V
disable1
Disable Voltage After Threshold Turn–On (UVLO 2)
(T = –25° to +85°C)
A
1
V
7.0
7.5
8.0
V
disable2
1. Adjust V
above the start–up threshold before setting to 12 V. Low duty cycle pulse techniques are used during test to maintain junction
CC
temperature as close to ambient as possible.
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MC44605
ELECTRICAL CHARACTERISTICS (V
CC
and V = 12 V, R
values T = –25° to +85°C unless otherwise noted.) (Note 1.)
= 10 kΩ, C = 2.2 nF, for typical values T = 25°C, for min/max
C
ref
T
A
A
Characteristic
Pin #
Symbol
Min
Typ
Max
Unit
REFERENCE SECTION
Reference Output Voltage (V
CC
= 10 V to 15 V)
16
16
V
2.4
–500
–40
2.5
–
2.6
–100
40
V
ref
Reference Current Range (I = V /R , R = 5.0 k to 25 kΩ)
ref ref ref
I
µA
mV
ref
∆V
Reference Voltage Over I Range
ref
–
ref
DEMAGNETIZATION DETECTION SECTION (Note 2.)
Demagnetization Detect Input
8
Demagnetization Comparator Threshold (V
Decreasing)
V
50
–
–0.5
65
0.5
–
80
–
–
mV
µs
µA
pin9
Propagation Delay (Input to Output, Low to High)
Input Bias Current (V = 65 mV)
demag–th
t
PLH(In/Out)
I
demag
Minimum Off–Time when the pin 8 is grounded
Negative Clamp Level (I = –2.0 mA)
demag–lb
T
1.5
–0.50
0.50
3.0
4.5
–0.25
0.85
µs
V
DEM–GND
CLVL–neg
CLVL–pos
–0.38
0.72
demag
= +2.0 mA)
Positive Clamp Level (I
demag
V
SOFT–START SECTION (Note 3.)
Ratio Charge Current/I (T = –25° to +85°C)
I
I
/I
0.37
1.5
–
0.43
–
–
mA
V
ref
A
ss–ch ref
Discharge Current (V
= 1.0 V)
5.0
2.4
–
soft–start
discharge
Clamp Level
V
2.2
2.6
150
0.55
SS–CLVL
Circuit Inhibition Threshold*
Soft–Start Clamp Level (R
V
30
mV
V
SSinhi
V
= 5 kΩ)
V
0.45
0.5
CS
soft–start
CSsoft–start
*The circuit is shutdown if the Soft–Start pin voltage is lower than this level.
1. Adjust V above the start–up threshold before setting to 12 V. Low duty cycle pulse techniques are used during test to maintain junction
CC
temperature as close to ambient as possible.
2. This function can be inhibited by connecting pin 8 to GND. In this case, there is a minimum off–time equal to T
3. The MC44605 can be shut down by connecting Soft–Start pin (pin 11) to Ground.
.
DEM–GND
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MC44605
ELECTRICAL CHARACTERISTICS (V
CC
and V = 12 V, R
values T = –25° to +85°C unless otherwise noted.) (Note 1.)
= 10 kΩ, C = 2.2 nF, for typical values T = 25°C, for min/max
C
ref
T
A
A
Characteristic
Pin #
Symbol
Min
Typ
Max
Unit
OVERVOLTAGE SECTION
Propagation Delay (V
Protection Level on V
> 18.1 V to V
Low)
(T = –25° to +85°C)
T
1.0
–
–
4.0
µs
CC
out
PHL(In/Out)
V
15.9
18.1
V
CC
A
CC prot
EHT OVP SECTION (Note 2.)
Negative Clamp Level (I
= –2.0 mA)
NEG–SYNC
–0.65
7.0
–0.5
7.4
–
–0.35
7.8
0
V
V
synch–in
EHT OVP Input Threshold
V
ref
EHT OVP Input Bias Current (V
= 0 V)
9
I
–5.0
µA
EHT OVP(pin 9)
EHTOVP
WINDING SHORT CIRCUIT DETECTION SECTION
WSCD Threshold with I
MPL & OHD SECTION
MPL Parameter*
= 200 µA
Vshift
70
100
120
mV
pin15
–1
V
Γ
0.185
2.4
0.240
2.5
0.295
2.6
MPL
MPL Comparator Threshold**
OHD Parameter***
V
V
MPL–th
–1
V
Γ
1.15
2.4
1.50
2.5
1.85
2.6
OHD
OHD Comparator Threshold****
V
V
OHD–th
*This parameter is defined in the MPL §. This parameter is obtained by measuring the MPL pin average current and dividing this result by the
corresponding squared V , the measured frequency value and the C value deducted from the measured frequency value.
CS
Measurement conditions: V
is typically equal to 18 kHz – R = 10 kΩ 1%, C = 2.2 nF).
**The MPL comparator output is Dis
***This parameter is defined in the OHD §. This parameter is obtained by measuring the OHD pin average current and dividing this result by
T
= 2.3 V, V
soft–start(pin 11)
= 0.5 V and pins 7, 8, and 9 connected to GND (the working frequency
Feedback(pin 14)
ref
T
.
MPL
the corresponding squared V
value and multiplying it by the R value.
ref
CS
Measurement conditions: V
is typically equal to 18 kHz – R = 10 kΩ 1%, C = 2.2 nF).
= 2.3 V, V = 0.5 V and pins 7, 8, and 9 connected to GND (the working frequency
Feedback(pin 14)
soft–start(pin 11)
ref
T
****The OHD comparator output is Dis
.
OHD
DISABLING BLOCK SECTION
Delay Pulse Width
T
–
4.0
–
µs
WSCD
/I
Ratio (EHTOVP and WSCD Disabling Capacitor Charge
Current)I
I
90
100
110
%
Dis–H ref
ref
Ratio (MPL and OHD Disabling Capacitor Charge Current)I
I
/I
2.7
1.0
3.1
–
3.5
5.0
%
V
ref
Dis–L ref
Minimum V
CC
Value Enabling the Disabling Block Latch*
V
CCDis
*Once a fault detection activated it, the Disabling Block Latch gets reset when the V
becomes lower than this threshold.
CC
TOTAL DEVICE
Power Supply Current
I
mA
CC
Startup–Up (V
Startup–Up (V
Startup–Up (V
= 5.0 V with V
= 9.0 V with V
= 12 V with V
increasing)
increasing)
increasing)
–
–
–
–
–
0.35
0.35
0.35
20
0.55
0.55
0.55
25
CC
CC
CC
CC
CC
CC
Operating T = –25°C to +85°C*
A
Disabling Mode (V
= 6.0 V)**
–
0.55
CC
Power Supply Zener Voltage (I
Thermal Shutdown
= 35 mA)
V
18.5
–
–
–
–
V
CC
Z
–
155
°C
*Refer to Note 1.
**This consumption is measured while the circuit is inhibited by the Definitive Latch.
1. Adjust V above the start–up threshold before setting to 12 V. Low duty cycle pulse techniques are used during test to maintain junction
CC
temperature as close to ambient as possible.
2. This function can be inhibited by connecting pin 9 to GND. In this case, the synchronization block is inhibited too and the MC44605 works
in free mode.
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MC44605
Pin
1
Name
Pin Description
This pin is the positive supply of the IC.
The output high state, V , is set by the voltage applied to this pin. With a
V
V
CC
2
C
OH
separate connection to the power source, it gives the possibility to set by
means of an external resistor the output source current at a different value
than the sink current.
3
4
Output
GND
The output current capability is suited for driving a power MOSFET.
The ground pin is a single return typically connected back to the power
source. It is used as control and power ground.
5
Maximum Power Limitation
This block enables to estimate the input power. When this calculated power
is detected as too high, a fault information is sent to the disabling block in
order to definitively disable the circuit.
6
7
Over–Heating Detection
Current Sense Input
This block estimates the MOSFET heating. When this calculated heating is
too high, the device gets definitively disabled (disabling block action).
A voltage proportional to the current flowing into the power switch is
connected to this input. The PWM latch uses this information to terminate
the conduction of the output buffer. A maximum level of 1 V allows to limit
the inductor current.
8
Demagnetization Detection
A voltage delivered by an auxiliary transformer winding provides to the
demagnetization pin an indication of the magnetization state of the flyback
energy reservoir. A zero voltage detection corresponds to a complete core
demagnetization. The demagnetization detection prevents the oscillator
from a re–start and so the circuit from a new conduction phase, if the
fly–back is not in a dead–time state. This function can be inhibited by
connecting Pin 8 to GND but in this case, there is a minimum off–time
typically equal to 3 µs.
9
Synchronization and E.H.T.OVP Input
Activating the synchronization input pin with a pulse higher or equal to the
negative threshold (typically –200 mV) allows the next switching period to
be reinitialized. The oscillator is free when connecting Pin 9 to GND.
When the E.H.T.OVP pin receives a voltage that is greater than 7.5 V, the
disabling block C
disabled if the C
ext
incorporated to detect and disable the device when the synchronization
pulses are too high.
capacitor is charged so that the circuit gets definitively
voltage becomes higher than V . This block is
ref
ext
10
11
12
Oscillator Capacitor C
Soft–Start
The free mode oscillator frequency is programmed by the capacitor C
T
T
choice together with the R resistance value. C , connected between
ref
T
pin 10 and GND, generates the oscillator sawtooth.
A capacitor connected to this pin can temporary reduce the maximum
inductor peak current. By this way, a soft–start can be performed. By
connecting pin 11 to Ground, the MC44605 is shut down.
C
(Disabling Block)
When a too high synchronization pulse voltage (E.H.T.OVP) or a winding
ext
short circuit (WSCD) is detected, the capacitor C
is charged using
ext
. In the case of a MPL or OHD fault detection, C
a current source I
is charged using I
Dis– H
. If the C
ext
,
capacitor voltage gets higher than V
Dis–L
ext ref
the circuit is definitively disabled. Then, to restart, the converter must be
switched off in order to make V decrease down to about 0 V.
CC
13
14
E/A Output
The error amplifier output is made available for loop compensation.
Voltage Feedback
This is the inverting input of the Error Amplifier. It can be connected to the
Switching Mode Power Supply output through an optical (or else) feedback
loop or to the subdivided V voltage in case of primary sensing technic.
CC
15
16
Winding Short Circuit Detection
Programmation
The W.S.C.D. block is incorporated to detect the transformer Winding Short
Circuits. This function is performed by detecting the inductor overcurrents
thanks to a comparator which threshold is programmable to be well
adapted to any application.
R
The R value fixes the internal reference current that is particularly used to
ref
perform the precise oscillator waveform. The current range goes from 100
ref
µA up to 500 µA.
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MC44605
Summary of the Main Design Equations
The following table consists of equations enabling to dimension a multisynchronized SMPS operating in discontinuous
mode.
Pout
max
is the maximum power the load may draw in normal working.
is easily deducted by dividing Pout
Pout
max
The maximum input power Pin
by the efficiency (η). In this kind of application, the efficiency is generally
max
max
Pin
max
η
taken equal to 80%.
The inductor value Lp must be chosen lower than Lp
this value (to optimize the application design–in).
or ideally equal to
max
2
2·Vac
2·Vac
NVo
NVo
min
min
In effect, if Lp was higher than Lp
, a synchronized and discontinuous
max
working could not be guaranteed (in some cases, the demagnetization
phase would not be finished while a new conduction phase should start to
follow the synchronization).
Lp
max
Ipk
2
Pin
fsync
max
max
Ipk
max
is the maximum inductor peak current. This current is obtained
when the power to transfer is maximum at the minimum synchronization
frequency (60 W output, 30 kHz in the proposed application).
2
Pin
max
fsync
max
Pin
L
min
d
is the maximum duty cycle. The duty cycle is maximum at the lowest
max
Lp fsync
max
max
d
input voltage when the power demand is maximum while the
synchronization frequency also is maximum.
d
max
Vac
min
Pon
Ipk
is the maximum Mosfet on–time losses that are proportional to
max
, d
and Rds (on–time Mosfet resistor).
1
3
max max
on
2
Pon
Rds
Ipk
max
on
max
max
This conduction losses estimation enables to dimension the power Mosfet.
(V )max is the maximum voltage the power switch must be able to face.
DS
)
In fact, this calculation does not take into account the turnings off spikes.
So, it is necessary to take a margin of at least about 50 V.
(V
DS
max
2
Vac
(N Vout)
Vout
max
(V )max is the maximum voltage the high voltage secondary diode must
D
be able to face. Because of the turning off spikes, a margin must also be
taken.
Vac
max
N
(V ) max
D
2
(A ) and (ni) are the magnetic parameters.
L
(ni)
N
n
Ipk
max
max
Vout
(ni)
max
must not exceed the ferrite (ni). Otherwise, the transformer may get
saturated when the peak current is high.
(A ) is the ferrite constant that links the primary inductor value to the
L
L
P
2
.
A
squared number of primary turns: Lp = A x n
L
p
L
2
)
(N
n
Vout
+
Error Amplifier
1.0 mA
Compensation
A fully compensated Error Amplifier with access to the
inverting input and output is provided. It features a typical
DC voltage gain of 70 dB. The non inverting input is
internally biased at 2.5 V and is not pinned out. The
converter output voltage is typically divided down and
monitored by the inverting input. The maximum input bias
current with the inverting input at 2.5 V is –2.0 µA. This can
cause an output voltage error that is equal to the product of
the input bias current and the equivalent input divider source
resistance.
Error
Amplifier
13
14
R
R
FB
f
2R
2.5 V
C
f
R
Voltage
Feedback
Input
Current
Sense
Comparator
1.0 V
Gnd
MC44605
4
From Power Supply Output
R
R
2
1
Figure 1. Error Amplifier Compensation
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8
MC44605
The Error Amp Output (Pin 13) is provided for external
V
1.4 V
(pin13)
3
I
loop compensation. The output voltage is offset by two
diodes drops ( 1.4 V) and divided by three before it
connects to the inverting input of the Current Sense
Comparator. This guarantees that no drive pulses appear at
the Source Output (Pin 3) when Pin 13 is at its lowest state
pk
R
S
The Current Sense Comparator threshold is internally
clamped to 1.0 V. Therefore the maximum peak switch
current is:
(V ). This occurs when the power supply is operating and
OL
1 V
I
pk(max)
the load is removed, or at the beginning of a soft–start
interval. The Error Amp minimum feedback resistance is
limited by the amplifier’s minimum source current (0.2 mA)
R
S
Undervoltage Lockout Section
and the required output voltage (V ) to reach the current
OH
sense comparator’s 1.0 V clamp level:
As depicted in Figure 3, an undervoltage lockout has been
incorporated to guarantee that the IC is fully functional
before allowing the system working.
(3 1 V) 1.4 V
R1(min)
22 kΩ
0.2 mA
In effect, the V
is connected to the non inverting input
CC
of a comparator that has an upper threshold equal to 14,5 V
(typical V ) and a lower one equal to 7.5 V (typical
Current Sense Comparator and PWM Latch
stup–th
). This hysteresis comparator enables or disables
The MC44605 operates as a current mode controller. The
circuit uses a current sense comparator to compare the
inductor current to the threshold level established by the
Error Amplifier output (Pin 13). When the current reaches
the threshold, the current sense comparator terminates the
output switch conduction that has been initiated by the
oscillator, by resetting the PWM Latch. Thus the errorsignal
controls the peak inductor current on a cycle–by–cycle
basis. This configuration ensures that only one single pulse
appears at the Source Output during the appropriate
oscillator cycle.
V
disable 2
the reference block that generates the voltage and current
sources required by the system.
Thisblockparticularly,producesV (pin16voltage)and
ref
I
thatisdeterminedbytheresistorR connectedbetween
ref
ref
pin 16 and the ground:
V
ref
I
where V
2.5 V (typically)
ref
ref
R
ref
V
CC
(Pin 1)
R
ref
V
in
Pin 16
V
ref enable
V
C
C
14
START–UP
UVLO
out
Dis
Reference Block:
Voltage and Current
Sources Generator
R
1
0
2
Q1
V
demag out
3
1
0
(V , I , ...)
ref ref
VS
S
R
R
3
V
START–UP
14.5 V
disable
7.5 V
Q
Thermal
Protection
C
UVLO1
PWM
Latch
UVLO1
(to SOFTSTART)
Current
Sense
Substrate
V
disable1
9.0 V
R
MC44605
Current Sense
Comparator
7
R
C
S
Figure 3. V
CC
Management
Figure 2. Output Totem Pole
In addition to this, V is compared to a second threshold
CC
level that is nearly equal to 9 V (V ) so that a signal
disable1
The inductor current is converted to a voltage by inserting
UVLO1 is generated to reset the soft start block and so, to
disable the output stage (refer to the Soft–Start §) as soon as
the ground referenced sense resistor R in series with the
S
power switch Q1.
V
becomes lower than V . In this way, the circuit
CC
disable 1
This voltage is monitored by the Current Sense Input
(Pin 7) and compared to a level derived from the Error Amp
output. The peak inductor current under normal operating
conditions is controlled by the voltage at Pin 13 where:
is reset and made ready for a next start–up, before the
reference block is disabled (refer to Figure 3). Thus, finally
the upper limit for the minimum normal operating voltage
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9
MC44605
is9.4V(maximumvalueofV
)andsotheminimum
= 13.6 V].
The MC44605 oscillator achieves four functions:
— it fixes the free mode frequency
disable1
hysteresis is 4.2 V. [(V
)
stup–th min
The large hysteresis and the low start–up current of the
MC44605 make it ideally suited for off–line converter
applications where efficient bootstrap start–up techniques
are required.
— it takes into account the synchronization signal
— it does not allow a new power switch conduction if the
flyback is not in a dead–time state when the circuit
works in demagnetization mode (pin 8 connected)
— it builds the Sf pulse required by the MPL block
During the operating mode, the oscillator sawtooth can
vary between a valley value (1.6 V typically) and a peak one
(3.6 V typically) and presents three distinct phases:
Soft–Start Control Section
The V value is clamped down to the pin 11 voltage.
cs
So, if a capacitor is connected to this pin, its voltage
increases slowly at the start–up (the capacitor is charged by
— the C charge
T
— the C discharge
T
an internal current source 0.4 I ). So, V is limited during
ref
cs
— the phase during which the oscillator voltage is
maintained equal to its valley value. This happens at
the end of a discharge cycle when the synchronization
the start–up and then a soft–start is performed.
This pin can be used to inhibit the circuit by applying a
voltage that is lower than V
(refer to page 4).
SSinhi
or demagnetization condition does not allow a new C
T
Particularly, the MC44605 can be shutdown by connecting
the soft–start pin to ground.
charge phase. During this sequence, I
compensates the charge current I
REGUL
.
charge
The oscillator has two working modes:
As soon as V
is detected (that is V lower than
dis1
cc
V
), a signal UVLO1 is generated until the V falls
disable1 cc
— a free one when there is no synchronization
— a synchronized one.
In the free working, the oscillator grows up from its valley
value to its peak one for the charge phase and when once the
down to V (refer to the undervoltage lockout section §).
dis2
During the delay between the disable1 and the disable2,
using a transistor controlled by UVLO1, the pin 11 voltage
is made equal to zero in order to make the soft–start
arrangement ready to work for the next re–start.
peak value is reached, a discharge sequence makes the C
T
voltage decrease down to its valley value. When the
decrease phase is finished, a new charge cycle occurs if the
V
ref
demagnetization condition is achieved (V
high).
DT
gets high.
Vcs
0.4 I
Otherwise there is a REGUL phase until V
ref
DT
In the synchronized mode, the charge cycle is only
allowed when the synchronization signal gets high while a
Pin 11
Output
Inhibition
D
2.4 V
Soft
Start
Capacitor
Z
dead time has been detected (V
high). This charge phase
is stopped when the synchronization signal has got low and
DT
UVLO1
V
when the oscillator voltage is higher than V , the
int
intermediary voltage level used to generate the calibrated
SSlnhi
pulse Sf by comparing the C voltage to this threshold. So,
T
when these two conditions are performed, a discharge
sequence is set until the oscillator voltage is equal to its
MC44605
valley value. Then, the C voltage is maintained constant
T
thanks to the “REGUL” arrangement until the next
synchronization pulse.
Figure 4. Soft–Start
In both cases, during the charge phase, a signal V is
S
generated.WhenSfbecomeshigh.V getshighandremains
S
Oscillator Section (Figures 5 & 5b)
in this state until the PWN latch is set of Sf is low. Then, V
S
The oscillator and synchronization behavior is
represented in Figure 5b.
keeps low until the next Sf high level. This oscillator
behavior is obtained using the process described in
Figure 5b.
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10
MC44605
a – Free mode
Inductor
current
V
DT
Oscillator
V
int
Sf
Output
b – Synchronized mode
Synchro
input
Inductor
current
V
DT
Oscillator
V
int
Sf
Output
Figure 5b. Oscillator Behavior
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11
MC44605
V
ref
In effect, the output of the latch L1 is:
— high during the oscillator capacitor charge and during
the REGUL phase
— low for the oscillator capacitor discharge
Now, the latch L2 is set when the L1 output is high and the
synchronization condition is performed (that is: sync = 1 –
free mode or synchro signal high state) and during the
I
charge
C
OSCINT
sync
Vint
&
DISCH
PWM
Latch
Output
C
OSC HIGH
dead–time(V high).So,thislatchissetfortheC charge.
DT
T
3.6 V
On the other hand, this latch is reset by the signal used to
reset L1. Consequently, it is reset at the end of the charge
phase.
&
Sf
C
PWM
Latch
Set
OSCINT
&
&
So, in any case, Q is:
VS
L2
— high during the C charge cycle
T
C
OSC LOW
— low in the other cases
Q
1.6 V
L2
Thus, this latch enables to obtain a signal that is high for
the charge phase and low in the other cases, whatever the
mode (synchronized or free) and whatever the
synchronization pulses width (higher than the delay
necessaryfor the oscillator to reach its intermediary value or
lower than this delay) in the synchronized mode.
That is why:
V
(from demag
block)
DT
C <1.6 V
T
sync
&
S Q
S Q
L1
R
10
L2
C
T
Q
R
DISCH
DISCH
C
OSC REGUL
— the discharge current source must be connected to the
1
0
oscillator capacitor when Q is low. The condition
(C voltage higher than the valley value) is added to
T
L1
stop the discharge phase as soon as the oscillator
voltage is detected as lower than the valley value
(without any delay due to the L1 latch propagation
time).
&
0
1
Q
L2
I
regul
I
discharge
MC44605
— the REGUL current source must be connected when:
• Q is high (charge or REGUL phase)
L1
• Q is low (the oscillator is not in a charge phase)
Figure 5. Oscillator
L2
On the other hand, the oscillator charge is stopped when:
— the oscillator voltage reaches the peak value in the
free mode
Synchronization Section (Note 1)
The synchronization block consists of a protection
arrangement similar to the demagnetization block one (a
diode + a negative active clamping system (Note 2)). In
addition to this, a high value resistor (R – about 50 kΩ) is
incorporated as the pin 9 input is also used by the EHTOVP
section.
The signal obtained at the output of this protection
arrangement, is compared to a negative threshold (–200 mV,
typically) so that when the synchronization pulse applied to
thepin9(througharesistororaresistorsdividertoadaptthis
input to the EHTOVP function), is higher than this
threshold, the system considers that the synchronization
condition is performed (free mode or synchronization signal
high level).
— the oscillator voltage is higher than the intermediary
value (V ) and the synchronization signal is negative,
int
in the synchronized mode.
Consequently, in any case, Q that is high during the
L2
oscillator charge phase, is high for the delay during which
the oscillator voltage grows from the valley value up to the
intermediaryone. That is why the signal Sf (refer to theMPL
block) that must be high when the oscillator voltage is
between the valley value and the intermediary one during
the charge phase (Q high), is obtained using an AND gate
L2
with the following inputs:
— Q (Q high <=> charge phase)
L2 L2
— C
(C
high<=>theC voltageislower
OSCINT OSCINT T
than the intermediary value).
So, using the output of this AND gate, Sf is obtained.
This signal Sf is connected to a logic block consisting of
two AND gates and an OR one. This block aims at supplying
a signal VS that:
— gets high as soon as Sf becomes high if the PWM
latch output is low
Note 1. The synchronization can be inhibited by connecting the
pin 9 to the ground. By this means, a free mode is
obtained.
Note 2. This negative active clamping system works even if the
circuit is off. This feature is really useful as
synchronization pulses may be applied while the product
is off.
— gets low as soon as the PWM latch is set and then
remains low until the next cycle.
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12
MC44605
V
A diode D is incorporated to clamp the positive applied
CC
Synchro.
Signal
voltages while an active clamping system limit the negative
voltages to typically –0.33 V. This negative clamp level is
high enough to avoid the substrate diode switching on.
E.H.T. OVP
Block
Negative Active
Clamping System
A
latch system is incorporated to keep the
Pin 9
demagnetization block output level low as soon as a voltage
lower than 65 mV is detected and as long as a new restart is
produced (high level on the output (refer to Figure 8). This
process avoids that any ringing on the signal used on the
pin 8, disrupts the demagnetization detection (refer to
Figure 7). Finally, this method results in a very accurate
R
sync
–200 mV
MC44605
demagnetizationphase detection, andthe signal V drawn
DT
from this block is high only for the dead time. Therefore, an
oscillator re–start and so, a new power switch conduction is
only allowed during the dead–time.
Figure 6. Synchronization
For a higher safety, the V
output of the
demagout
Demagnetization Section
demagnetization block is also directly connected to the
output, to disable it during the demagnetization phase (refer
to the block diagram).
The demagnetization detection can be inhibited by
connectingpin 8 to the ground but in this case, a timer (about
3 µs) that is incorporated to set the latch when it can not be
This block is incorporated to detect the complete core
demagnetization in order to prevent the power MOSFET
from switching on if the converter is not in a dead time
phase. That is why this block inhibits any oscillator re–start
as long as the inductor current is not finished (from the
beginning of the on–time to the end of the demagnetization
phase).
set by V
Figure 8).
, results in a minimum off–time (refer to
demagout
In a fly–back, a good means to detect the demagnetization
Output
phase consists in using the V
this voltage is:
winding voltage. In effect,
CC
Buffer
— negative during the on–time,
— positive during the off–time,
— equal to zero for the dead–time with generally a
ringing (refer to Figure 7).
3
s
R
Q
Demag
V
CC
Q
S
Zero
Current
Detection
Negative Active
Clamping System
V
demag out
0.75 V
V
pin 8
Pin 8
65 mV
C DEM
D
65 mV
Oscillator
V
DT
–0.33 V
Figure 8. Demagnetization Block
On–Time Off–Time Dead–Time
Overvoltage Protection Section
Figure 7. Demagnetization Detection
The overvoltage arrangement compares a portion V to
cc
(2,5 V) (refer to Figure 9). In fact, this threshold
V
ref
corresponds to a V
That is why, the MC44605 demagnetization detection
consists of a comparator that compares the V winding
equal to to 17 V. When the V is
CC
cc
CC
voltage to a reference that is typically equal to 65 mV.
higher than this level, the output is latched off until a new
circuit re–start.
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13
MC44605
V
ref
For instance, if this threshold value is required to be equal
to 30 V, V must be equal to 7.5 V when the
V
CC
pin9
synchronization pulse value is 30 V.
So, in this case:
In
Delay
Out
5.0 µs
τ
T
r2
30
7.5
2.5 V
r1 r2
0
Enable
Then, the ratio (r1/r2) can be deducted:
V
OVP out
r1
3
τ
In
Out
r2
Delay
C
OVLO
So, as r1 and r2 must be negligible in relation to R (about
50 kΩ), the couple of resistors can be chosen as follows:
2.0 µs
2.5 V
(V
(If V
= 1.0,
OVP out
the Output is Disabled)
)
ref
r1
3 kΩ
and:
Figure 9. Overvoltage Protection
r2
1 kΩ
A delay (2 µs) is incorporated in order to avoid any
activation due to interferences by only taking into account
the overvoltages that last at least 2 µs.
Winding Short Circuit Detection Section (WSCD)
The MC44605 being designed to control a Fly–Back
SMPS, this block is incorporated to detect a short circuit on
a transformer winding or on an output diode (refer to
Figure 11).
The V
is connected when once the circuit has
CC
started–up in order to limit the circuit start–up consumption
(T is switched on when once V has been generated).
ref
The overvoltage section is enabled 5 µs after the regulator
has started to allow the reference V to stabilize.
ref
+
E.H.T. Overvoltage Protection Section
+
AC Line
L
p
+
This block uses the synchronization input as this section
isincorporatedtodetecttoohighsynchronizationpulsesand
then to activate the device definitive latch in this case.
L
leak
MC44605
V
CC
Synchro.
Pulses
Synchronization
Block
R
S
Negative Active
Clamping System
r1
Disabling
Block
Figure 11. Winding Short Circuit Fault
Pin 9
r2
C
2R
EHTOVP
E.H.T.
OVP
In the case of a Winding Short Circuit, the primary
inductor L is short circuited and then the current increase
p
4 V
R
is only controlled by the leakage inductor L
.
leak
V
ref
In current mode, the power switch conduction is stopped
when the inductor current is detected as high enough, by the
MC44605
controller. In fact, when the current sense resistor (R )
s
voltage gets equal to V , the current sense comparator
cs
switches to reset the output.
Figure 10. E.H.T. OVP
Now, the circuit has a propagation delay and the power
switch needs some time to turn off. Consequently, there is a
This block consists of a high impedance resistors bridge
(R is nearly equal to 50 kΩ – refer to Figure 10) so that the
EHTovp threshold is 7.5 V. So, using an external resistors
bridge (r1, r2 <<R), the synchronization pulse level above
which the working must be considered as wrong, can be
adjusted.
delay δt between the moment at which the R voltage gets
s
equal to V and the actual current increase stop. So, this
cs
results in an overcurrent (refer to Figure 12).
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14
MC44605
Finally, when there is a winding short circuit, an
overcurrent is detected by the WSCD comparator. The
output of this comparator, V , is connected to the
(V
CS
+ V
)/R
shift S
(Vin x t/L
leak
WSCD
disabling block (refer to the disabling block §).
Vin x t/L
p
Maximum Power Limitation Section (MPL)
V
CS
/R
S
The MPL block is designed to calculate this input power
using the following equation:
1
2
2
Pin
L
Ipk
f
P
where: Lp is the inductor value
time
t
t
Ipk is the inductor peak current
f is the switching frequency
Figure 12. Overcurrent in a WSCD Case
As V is proportional to the inductor peak current
cs
(V = R x Ipk), the squared Ipk value is estimated by
cs
s
2
building a current source proportional to V . This current
cs
Now, innormalworking, thisovercurrent Ipkisequalto:
is chopped by a calibrated pulse Sf, generated at each new
oscillator cycle (refer to Figure 14).
Finally, using an external resistor and capacitor network
Vin δt
Ipk
L
P
where: V is the input voltage (rectified a.c. line)
in
(R
, C
) on the MPL pin, a voltage V
,
MPL
MPL
MPL
While in a WSCD case:
proportional to the input power can be obtained.
Vin δt
In effect,
( Ipk)
WSCD
L
Leak
(Sf)
T
2
V
R
k
Vcs
MPL
MPL
MPL
Consequently, as the leakage inductor value is generally
much lower than the primary one (less than 5% generally),
the overcurrent is much higher in the WSCD case. That is
why this fault can be detected by detecting the high
overcurrents.
where: k
is the multiplier gain
MPL
(Sf) is the width of the calibrated pulse
T is the switching (oscillator) period
Now, as Sf is built comparing the oscillator to a constant
level, (Sf) is proportional to R and C :
So, the WSCD block consists of comparing the sensed
ref
T
currenttoareferenceequalto:(V +V
),whereV is
cs shift
shift
(Sf)
k1
R
C
a voltage proportional to the current injected in the pin 15
(refer to Figure 13).
ref
T
where: k1 is a constant
Ontheotherhand,k
MPL
thatisdependingonthereference
Vin
current source I , is proportional to 1/R
:
ref
ref
1
k
k2
C
WSCD
MPL
I
R
R
sense
ref
Disabling
Block
Pin 7
where: k2 is a constant
So:
V
WSCD
Pin 15
3.75 Ω
2
V
R
k1 k2 Vcs
f
C
MPL
MPL
T
V
= 500
V
shift
shift shift
I
where: C is the oscillator capacitor
T
shift
Finally:
Vcs
2
V
R
Γ
Vcs
f
C
MC44605
MPL
MPL
MPL
T
where: Γ
is the MPL parameter as defined in the
MPL
Figure 13. WSCD
specification. This is a constant equal to the product
(k1 x k2).
Now, astheovercurrentleveldependsontheinputvoltage
Now, as:
V , it is preferable to use a V
proportional to this input
. So, the WSCD pin must
in
shift
voltage instead of a constant V
1
2
2
Pin
L
Ipk
f
shift
P
be connected to V through a resistor that fixes V
by
in
shift
adjusting the current injected in this pin 15.
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15
MC44605
and:
So:
where: p are the power switch on–time losses
on
R
is the conduction MOSFET resistor
dson
d is the duty cycle
As in the MPL section, the squared Ipk term is estimated
by building a current source proportional to Vcs .
The duty cycle is taken into account thanks to the action
on this current source of a “chopper” controlled by the
circuit output. By this means, the pin 6 average current is
proportional to the squared peak current multiplied to the
duty cycle (refer to Figure 14).
Vcs
R
Ipk
S
2
2
R
2
R
Γ
C
MPL
MPL
T
S
V
Pin
MPL
L
P
AcomparatorisusedtocompareV
MPL
of which, Dis
MPL
latch” of the disabling block. So, when the calculated power
is higher than the threshold, the circuit is definitively
disabled (the system considers that there is an overload
condition).
toV ,theoutput
ref
, is connected to the “definitive inhibition
So, using an external resistor and capacitor network
(R
,C
)onthispin,avoltageV
,proportionalto
OHD OHD
OHD
the conduction losses can be obtained.
LikeintheMPLblock,thisvoltageV
,iscomparedto
Finally, replacing V
the R
by 2.5 V (the threshold value),
value to be used, can be deducted:
OHD
MPL
2.5 V. If V
gets higher than this threshold, the disabling
OHD
block is activated by Dis
MPL
(output of the comparator).
choice enables to obtain a
OHD
1.25
L
P
The external resistor R
calculatedV
OHD
equal to 2.5 V when the conduction losses
R
MPL
2
S
Γ
C
R
(Pin)
max
OHD
MPL
T
are equal to their maximum value.
In effect,
Vcs
2
V
R
k
Vcs
d
OHD
OHD
OHD
where: k
is the multiplier gain
x
OHD
Now, as k
OHD
that is depending on the reference current
2
2
source I , is proportional to 1/R
:
k
Vcs
OHD
k
Vcs
MPL
ref
ref
1
k
k2
T
MPL
Sf
T
OHD
OHD
R
ref
Output
where: k2 is a constant
So:
V
MPL
2
Vcs
R
V
R
k2
d
Dis
OHD
OHD
OHD
OHD
ref
Finally:
2.5 V
Disabling
Block
2
R
Γ
Vcs
d
OHD
V
OHD
R
ref
V
MPL
where: Γ
is the OHD parameter as defined in the
OHD
Dis
MPL
2.5 V
specification. This is a constant equal to k2.
Now, as:
MC44605
Vcs
R
Ipk
S
So, replacing Vcs and using the p equation:
on
Figure 14. OHD and MPL
2
R
3
R
Γ
OHD
OHD
dson
S
V
p
on
OHD
R
R
Overheating Detection Section (O.H.D.)
ref
So, by choosing the value of R
corresponding to V
ref
dissipation is such that the heating is higher than this
threshold, the “definitive inhibition latch” of the Disabling
Block is activated and so, the output gets definitively
disabled.
, the heating
is determined. If the MOSFET
OHD
In the MPL block, the converter input power is calculated.
In the O.H.D. block, that is the power MOSFET heating
which is calculated, using the following equation:
1
3
2
p
R
Ipk
d
on
dson
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16
MC44605
Consequently, by replacing V
OHD
value) in the last equation, the value R
deducted:
by 2.5 V (threshold
to use, can be
V
V
ref
ref
OHD
104% I
ref
3.4% I
ref
2.5
R
R
ref
R
dson
(p
R
OHD
2
S
1
0
1
0
3
Γ
)
E.H.T.
OVP
Dis
Dis
on max
OHD
OHD
Q
V
S
R
WSCD
MPL
where: (p
)
are the maximum on time losses that are
on max
Pin 12
acceptable.
V
CC
Delay
4 S
Disabling Block Section
This section consists of a “definitive inhibition latch”
Definitive
Inhibition
Latch
(directly supplied by the V ) that disables the output (the
cc
output is forced to zero).
2.5 V
In effect, this block aims at definitively disabling the
circuit when one of the following faults is detected:
— a Winding Short Circuit
Output
Buffer
— too high synchronization pulses
— a too high input power
MC44605
— a too high power switch (MOSFET) heating
The signals corresponding to these faults are high when a
fault is detected (for instance, when the input power is
Figure 15. Disabling Block
detected as too high, Dis
When one (or several) of these four faults is detected, a
current source charges C (with a certain duty cycle) and
when its voltage becomes higher than V , the definitive
ref
inhibition latch is activated. Thus, the circuit gets
definitively disabled after a delay depending on C
According to the detected fault, the current that charges
is high).
This latch is reset when the V falls down to about 3 V.
cc
MPL
In this case, if a new start up is performed, the circuit will
work normally (until this fault or another one is detected).
Practically, to re–start after a fault has shutdown the
circuit, the converter must be turned off for a time long
ext
.
enoughtoenabletheV capacitordischarge(repairtime...).
ext
cc
C
is not the same:
The typical values are:
Note: As V
is generally a really narrow pulse, it is
ext
WSCD
necessary to add a latch and a delay to build a 4 µs width
pulse when V becomes high.
— 260 µA for EHTOVP and WSCD
— 8.5 µA for OHD and MPL
WSCD
when R is equal to 10 kΩ.
ref
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17
MC44605
Application Schematic
90 Vac to
264 Vac
1nF / 1KV
RFI
R1
1Ω / 5W
Filter
4.7 MΩ
C4....C7
1nF/500V
V
in
160 V/0.1 A
D1 ... D4
1N4007
100
400 V
F
MR856
100
2x150 KΩ//
47 KΩ
F
F
1.8 MΩ
47 nF
1N4934
70 V/0.2 A
47 kΩ/2W
SYNC
1N4937
100
100
25 V
F
1N4937
Laux
100 kΩ
3.3 kΩ
1 F
1.2 kΩ
27 KΩ
120 pF
8
7
6
5
4
3
2
1
9
2.2 nF
40 V/0.5 A
10
11
12
13
14
15
16
1nF
1N4937
470
1
F
100 kΩ
4.7
F
Lp
F
105
kΩ
4.7
F
10 nF
470
kΩ
1N4148
1 nF
340 KΩ
470 pF
1305 V/0.65 A
MTA4N60E
1N4934
1000
22 kΩ
1N4937
470 Ω
39 Ω
10 kΩ
1 kΩ
F
100 Ω
330 Ω
8 V/0.5 A
0.22 Ω
1 kΩ
22 kΩ
10 kΩ
220 nF
1N4934
1000
F
2.2 kΩ
270 Ω
226 kΩ
MOC8103
10 kΩ
1N4733
100 nF
V
in
2.2 kΩ
6.8 nF
33 nF
TL431
3.6 kΩ
65 W output SMPS controlled by the MC44605
Mains input range: 90 Vac <–> 264 Vac
Synchronization range: 30 kHz <–> 100 kHz
Orega Transformer ref. G5984–00
(Lp = 195 µH)
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18
MC44605
Performances
Input Voltage
90–260 Vac
Synchronization Range
30 to 100 kHz
160 V
100 mA
200 mA
500 mA
650 mA
500 mA
70 V
40 V
13.5 V
8 V
Outputs
110 Vac (Input)
220 Vac
80%
83%
81%
82%
80%
80%
30 kHz
60 kHz
110 Vac
Measured Efficiency
(Pout = 64 W)
220 Vac
110 Vac
100 kHz
220 Vac
110 Vac
220 Vac
2.0 W
3.2 W
Standby Losses
(No Load – Pout = 0)
EHTovp Threshold
28 V
110 Vac (Input)
220 Vac
86 W (Input)
87 W
30 kHz
110 Vac
90 W
Maximum Power
Limitation
60 kHz
220 Vac
95 W
110 Vac
94 W
100 kHz
220 Vac
110 W
30 kHz
85 V
Overheating Detection
(Pout = 64 W):
The input rms levels at which
the circuit detects an OHD case.
60 kHz
76 V
76 V
100 kHz
Winding Short Circuit
Detection
Fully Functional
(Tested by short circuiting one output diode or one transformer winding)
http://onsemi.com
19
MC44605
PACKAGE DIMENSIONS
PDIP–16
P SUFFIX
CASE 648–08
ISSUE R
NOTES:
–A–
1. DIMENSIONING AND TOLERANCING PER ANSI
Y14.5M, 1982.
2. CONTROLLING DIMENSION: INCH.
3. DIMENSION L TO CENTER OF LEADS WHEN
FORMED PARALLEL.
4. DIMENSION B DOES NOT INCLUDE MOLD FLASH.
5. ROUNDED CORNERS OPTIONAL.
16
1
9
8
B
S
INCHES
DIM MIN MAX
0.770 18.80
MILLIMETERS
MIN
MAX
19.55
6.85
4.44
0.53
1.77
F
A
B
C
D
F
0.740
0.250
0.145
0.015
0.040
C
L
0.270
0.175
0.021
0.70
6.35
3.69
0.39
1.02
SEATING
PLANE
–T–
G
H
J
K
L
M
S
0.100 BSC
0.050 BSC
2.54 BSC
1.27 BSC
K
M
0.008
0.015
0.130
0.305
10
0.21
0.38
3.30
7.74
10
H
J
0.110
0.295
0
2.80
7.50
0
G
D 16 PL
0.020
0.040
0.51
1.01
M
M
0.25 (0.010)
T A
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ON Semiconductor and
are trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes
withoutfurthernoticetoanyproductsherein. SCILLCmakesnowarranty,representationorguaranteeregardingthesuitabilityofitsproductsforanyparticular
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MC44605/D
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