MC44605 [ONSEMI]

High Safety, Latched Mode, GreenLine PWM Controller for (Multi)Synchronized Applications; 高安全性,锁存模式, GREENLINE PWM控制器(多)同步应用
MC44605
型号: MC44605
厂家: ONSEMI    ONSEMI
描述:

High Safety, Latched Mode, GreenLine PWM Controller for (Multi)Synchronized Applications
高安全性,锁存模式, GREENLINE PWM控制器(多)同步应用

控制器
文件: 总20页 (文件大小:331K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
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The MC44605 is a high performance current mode controller that is  
specifically designed for off–line converters. This circuit has several  
distinguishing features that make it particularly suitable for  
multisynchronized monitor applications.  
The MC44605 synchronization arrangement enables operation from  
16 kHz up to 130 kHz. This product was optimized to operate with  
universal mains voltage, i.e., from 80 V to 280 V, and its high current  
totem pole output makes it ideally suited for driving a power MOSFET.  
The MC44605 protections enable a well–controlled and safe power  
management. Four major faults while detected, activate the analogic  
counter of a disabling block designed to perform a latched circuit  
output inhibition.  
MARKING  
DIAGRAM  
16  
PDIP–16  
P SUFFIX  
CASE 648  
1
MC44605P  
AWLYYWW  
16  
1
A
= Assembly Location  
WL, L = Wafer Lot  
YY, Y = Year  
Current Mode Controller  
WW, W = Work Week  
Current Mode Operation up to 250 kHz Output Switching Frequency  
Inherent Feed Forward Compensation  
Latching PWM for Cycle–by–Cycle Current Limiting  
Oscillator with Precise Frequency Control  
Externally Programmable Reference Current  
Secondary or Primary Sensing (Availability of Error Amplifier Output)  
Synchronization Facility  
PIN CONNECTIONS  
V
R
ref  
CC  
1
2
3
4
5
6
7
8
16  
15  
14  
13  
12  
11  
10  
9
V
C
WSCD* Program  
Output  
Gnd  
Voltage Feedback Input  
Error Amp Output  
High Current Totem Pole Output  
V Undervoltage Lockout with Hysteresis  
cc  
Max Power Limitation  
Disabling Block (C )  
ext  
Low Output dV/dT for Low EMI Radiations  
Low Start–Up and Operating Current  
Safety/Protection Features  
Overheating  
Detection  
Soft–Start Input  
Current Sense Input  
Osc Capacitor (C )  
T
Demagnetization  
Detection Input  
Sync and  
EHTOVP Input  
Soft–Start Feature  
Demagnetization (Zero Current Detection) Protection  
Overvoltage Protection Facility against Open Loop  
(Top View)  
EHT Overvoltage Protection (E.H.T.OVP): Detection of too High  
* Winding Short Circuit Detection  
Synchronization Pulses  
Winding Short Circuit Detection (W.S.C.D.)  
Limitation of the Maximum Input Power (M.P.L.): Calculation of  
Input Power for Overload Protection  
Overheating Detection (O.H.D.): to Prevent the Power Switch from  
an Excessive Heating  
ORDERING INFORMATION  
Device  
MC44605P  
Package  
Shipping  
25 Units/Rail  
PDIP–16  
Latched Disabling Mode  
When one of the following faults is detected: EHT overvoltage,  
Winding Short Circuit (WSCD), a too high input power (M.P.L.),  
power switch overheating (O.H.D.), an analogic counter is activated  
If the counter is activated for a time that is long enough, the circuit  
gets definitively disabled. The latch can only be reset by making  
decrease the V down to about 3 V, i.e., practically by unplugging or  
cc  
turning off the SMPS.  
This document contains information on a product under development. ON Semiconductor  
reserves the right to change or discontinue this product without notice.  
Semiconductor Components Industries, LLC, 2000  
1
Publication Order Number:  
May, 2000 – Rev. 2  
MC44605/D  
MC44605  
Block Diagram  
R
V
CC  
ref  
16  
1
i
V
V
enable  
ref  
ref  
cc  
Demagnetization  
Detection Input  
V
demag out  
Demagnetization  
Management  
18 V  
8
Supply  
Initialization  
Block  
Reference  
Block  
UVLO1  
UVLO2  
V
Output  
V
DT  
I
2
3
4
C
ref  
C
T
Dis  
out  
10  
9
Oscillator  
V
S
Output  
Gnd  
Buffer  
Synchronization  
and EHTOVP  
Input  
Set  
PWM  
Latch  
Q
V
cs  
Sf  
Current  
Sense  
I
Reset  
sense  
W.S.C.D*  
Comparator  
V
V
CC  
ref  
E.H.T.OVP  
Block  
Thermal  
Shutdown  
V
shift  
Over Voltage  
Management  
V
CC  
V
WSCD  
V
Level  
shift  
Programmation  
V
UVLO2  
CC  
enable  
V
cs  
dis  
dis  
C
Disabling  
Block  
MPL  
OHD  
ext 12  
WSCD  
Programmation  
15  
Sf  
MPL  
Dis  
out  
I
ref  
dis  
dis  
OHD  
V
+
ref  
V
2
Error  
AMP  
cs  
Voltage  
Feedback  
Input  
UVLO1  
14  
O.H.D.  
block  
MPL  
block  
Soft–Start  
V
enable  
CC  
E/A Output 13  
MC44605  
7
5
6
11  
Current Maximum  
Over  
Soft–Start  
Input  
Sense  
Input  
Power  
Heating  
Limitation Detection  
*W.S.C.D. = Winding Short Circuit Detection  
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2
MC44605  
MAXIMUM RATINGS  
Rating  
Pin #  
Symbol  
Value  
40  
Unit  
mA  
V
Total Power Supply and Zener Current  
(I  
CC  
+ I )  
Z
Output Supply Voltage with Respect to Ground  
2
1
V
18  
C
V
CC  
Output Current*  
Source  
Sink  
3
mA  
I
–750  
750  
O(Source)  
I
O(Sink)  
Output Energy (Capacitive Load per Cycle)  
Soft–Start  
W
5.0  
µJ  
V
V
SS  
–0.3 to 2.2 V  
–0.3 to 5.5 V  
Current Sense, Voltage Feedback, E/A Output, C , R , MPL, OHD, C  
WSCD  
,
V
in  
V
T
ref  
ext  
E.H.T.OVP, Sync Input Current  
Source  
mA  
9
6
I
sync (Source)  
EHT  
–4.0  
10  
I
(Source)  
Sink  
9
6
I
I
sync (Sink)  
EHT (Sink)  
Demagnetization Detection Input Current  
Source  
Sink  
8
mA  
mA  
I
–4.0  
10  
demag–ib (Source)  
I
demag–ib (Sink)  
Error Amplifier Output Sink Current  
13  
I
20  
E/A (Sink)  
Power Dissipation and Thermal Characteristics  
Maximum Power Dissipation at T = 85°C  
P
D
0.6  
W
A
Thermal Resistance, Junction–to–Air  
R
100  
°C/W  
θJA  
Operating Junction Temperature  
T
150  
°C  
°C  
J
Operating Ambient Temperature  
T
A
–25 to +85  
*Maximum package power dissipation must be observed.  
ELECTRICAL CHARACTERISTICS (V  
CC  
and V = 12 V, R  
values T = –25° to +85°C unless otherwise noted.) (Note 1.)  
= 10 k, C = 2.2 nF, for typical values T = 25°C, for min/max  
C
ref  
T
A
A
Characteristic  
OUTPUT SECTION (Note 2.)  
Output Voltage*  
Pin #  
Symbol  
Min  
Typ  
Max  
Unit  
3
3
V
Low Level Drop Voltage (I  
(I  
= 100 mA)  
= 500 mA)  
V
OL  
1.0  
1.4  
1.2  
2.0  
Sink  
Sink  
High Level Drop Voltage (I  
= 200 mA)  
= 500 mA)  
V
OH  
1.5  
2.0  
2.0  
2.7  
Source  
Source  
(I  
Output Voltage During Initialization Phase  
V
OL  
V
V
CC  
V
CC  
V
CC  
= 0 to 1.0 V, I  
= 1.0 to 5.0 V, I  
= 5.0 to 13 V, I  
= 10 µA  
0.1  
0.1  
1.0  
1.0  
1.0  
Sink  
= 100 µA  
Sink  
Sink  
= 1.0 mA  
Output Voltage Rising Edge Slew–Rate (C = 1.0 nF, T = 25°C)  
dVo/dT  
dVo/dT  
300  
V/µs  
V/µs  
L
J
Output Voltage Falling Edge Slew–Rate (C = 1.0 nF, T = 25°C)  
–300  
L
J
*V must be greater than 5.0 V.  
C
1. Adjust V  
above the start–up threshold before setting to 12 V. Low duty cycle pulse techniques are used during test to maintain junction  
CC  
temperature as close to ambient as possible.  
2. No output signal when the Error Amplifier output is in Low State, i.e., when for instance, V  
= 2.7 V.  
FB  
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3
MC44605  
ELECTRICAL CHARACTERISTICS (V  
CC  
and V = 12 V, R  
values T = –25° to +85°C unless otherwise noted.) (Note 1.)  
= 10 k, C = 2.2 nF, for typical values T = 25°C, for min/max  
C
ref  
T
A
A
Characteristic  
Pin #  
Symbol  
Min  
Typ  
Max  
Unit  
ERROR AMPLIFIER SECTION  
Voltage Feedback Input (V  
= 2.5 V)  
14  
14  
V
2.4  
–2.0  
65  
2.5  
–0.6  
70  
2.6  
V
µA  
E/A out  
= 2.5 V)  
FB  
Input Bias Current (V  
I
FB–ib  
FB  
Open Loop Voltage Gain (V  
= 2.0 V to 4.0 V)  
A
VOL  
dB  
E/A out  
Unity Gain Bandwidth  
BW  
MHz  
T = 25°C  
5.5  
J
T
= –25° to +85°C  
A
Voltage Feedback Input Line Regulation (V  
Output Current  
= 10 V to 15 V)  
V
–10  
10  
mV  
mA  
CC  
FBline–reg  
13  
13  
Sink (V  
T
A
= 1.5 V, V  
= 2.7 V)  
I
Sink  
E/A out  
= –25° to +85°C  
FB  
2.0  
12  
Source (V  
T
A
= 5.0 V, V  
= 2.3 V)  
I
Source  
E/A out  
= –25° to +85°C  
FB  
–2.0  
–0.2  
Output Voltage Swing  
V
V
High State (I  
Low State (I  
= 0.5 mA, V  
= 2.3 V)  
= 2.7 V)  
V
OH  
5.5  
6.5  
1.0  
7.5  
1.1  
E/A out (source)  
= 0.33 mA, V  
FB  
V
OL  
E/A out (sink)  
FB  
CURRENT SENSE SECTION  
Maximum Current Sense Input Threshold  
(V = 2.3 V and V  
7
7
V
cs–th  
0.96  
1.0  
1.04  
= 1.2 V)  
Feedback (pin14) Soft–Start (pin11)  
Input Bias Current  
I
–10  
–2.0  
120  
µA  
cs–ib  
Propagation Delay (Current Sense Input to Output at V  
MOS transistor = 3.0 V)  
of  
t
200  
ns  
TH  
PLH(In/Out)  
OSCILLATOR AND SYNCHRONIZATION SECTION  
Frequency (T = –25° to +85°C)  
F
16  
20  
kHz  
%/V  
%/°C  
A
OSC  
Frequency Change with Voltage (V  
= 10 V to 15 V)  
F  
/V  
/T  
0.05  
0.05  
CC  
OSC  
OSC  
Frequency Change with Temperature (T = –25° to +85°C)  
F  
A
Ratio Charge Current/Reference Current (T = –25° to +85°C)  
I
/I  
0.39  
72  
0.48  
78  
A
charge ref  
D
Free Mode Oscillator Ratio = I  
/(I  
+ I  
)
75  
%
discharge discharge charge  
Synchronization Input Threshold Voltage  
Negative Clamp Level (I = 2.0 mA)  
9
V
–250  
–0.65  
–200  
–0.5  
–150  
–0.34  
mV  
V
syncth  
NEG–SYNC  
syncth–in  
UNDERVOLTAGE LOCKOUT SECTION  
Start–up Threshold  
1
1
V
13.6  
8.3  
14.5  
15.4  
9.6  
V
V
stup–th  
Disable Voltage After Threshold Turn–On (UVLO 1)  
(T = –25° to +85°C)  
A
V
disable1  
Disable Voltage After Threshold Turn–On (UVLO 2)  
(T = –25° to +85°C)  
A
1
V
7.0  
7.5  
8.0  
V
disable2  
1. Adjust V  
above the start–up threshold before setting to 12 V. Low duty cycle pulse techniques are used during test to maintain junction  
CC  
temperature as close to ambient as possible.  
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MC44605  
ELECTRICAL CHARACTERISTICS (V  
CC  
and V = 12 V, R  
values T = –25° to +85°C unless otherwise noted.) (Note 1.)  
= 10 k, C = 2.2 nF, for typical values T = 25°C, for min/max  
C
ref  
T
A
A
Characteristic  
Pin #  
Symbol  
Min  
Typ  
Max  
Unit  
REFERENCE SECTION  
Reference Output Voltage (V  
CC  
= 10 V to 15 V)  
16  
16  
V
2.4  
–500  
–40  
2.5  
2.6  
–100  
40  
V
ref  
Reference Current Range (I = V /R , R = 5.0 k to 25 k)  
ref ref ref  
I
µA  
mV  
ref  
V  
Reference Voltage Over I Range  
ref  
ref  
DEMAGNETIZATION DETECTION SECTION (Note 2.)  
Demagnetization Detect Input  
8
Demagnetization Comparator Threshold (V  
Decreasing)  
V
50  
–0.5  
65  
0.5  
80  
mV  
µs  
µA  
pin9  
Propagation Delay (Input to Output, Low to High)  
Input Bias Current (V = 65 mV)  
demag–th  
t
PLH(In/Out)  
I
demag  
Minimum Off–Time when the pin 8 is grounded  
Negative Clamp Level (I = –2.0 mA)  
demag–lb  
T
1.5  
–0.50  
0.50  
3.0  
4.5  
–0.25  
0.85  
µs  
V
DEM–GND  
CLVL–neg  
CLVL–pos  
–0.38  
0.72  
demag  
= +2.0 mA)  
Positive Clamp Level (I  
demag  
V
SOFT–START SECTION (Note 3.)  
Ratio Charge Current/I (T = –25° to +85°C)  
I
I
/I  
0.37  
1.5  
0.43  
mA  
V
ref  
A
ss–ch ref  
Discharge Current (V  
= 1.0 V)  
5.0  
2.4  
soft–start  
discharge  
Clamp Level  
V
2.2  
2.6  
150  
0.55  
SS–CLVL  
Circuit Inhibition Threshold*  
Soft–Start Clamp Level (R  
V
30  
mV  
V
SSinhi  
V
= 5 k)  
V
0.45  
0.5  
CS  
soft–start  
CSsoft–start  
*The circuit is shutdown if the Soft–Start pin voltage is lower than this level.  
1. Adjust V above the start–up threshold before setting to 12 V. Low duty cycle pulse techniques are used during test to maintain junction  
CC  
temperature as close to ambient as possible.  
2. This function can be inhibited by connecting pin 8 to GND. In this case, there is a minimum off–time equal to T  
3. The MC44605 can be shut down by connecting Soft–Start pin (pin 11) to Ground.  
.
DEM–GND  
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5
MC44605  
ELECTRICAL CHARACTERISTICS (V  
CC  
and V = 12 V, R  
values T = –25° to +85°C unless otherwise noted.) (Note 1.)  
= 10 k, C = 2.2 nF, for typical values T = 25°C, for min/max  
C
ref  
T
A
A
Characteristic  
Pin #  
Symbol  
Min  
Typ  
Max  
Unit  
OVERVOLTAGE SECTION  
Propagation Delay (V  
Protection Level on V  
> 18.1 V to V  
Low)  
(T = –25° to +85°C)  
T
1.0  
4.0  
µs  
CC  
out  
PHL(In/Out)  
V
15.9  
18.1  
V
CC  
A
CC prot  
EHT OVP SECTION (Note 2.)  
Negative Clamp Level (I  
= –2.0 mA)  
NEG–SYNC  
–0.65  
7.0  
–0.5  
7.4  
–0.35  
7.8  
0
V
V
synch–in  
EHT OVP Input Threshold  
V
ref  
EHT OVP Input Bias Current (V  
= 0 V)  
9
I
–5.0  
µA  
EHT OVP(pin 9)  
EHTOVP  
WINDING SHORT CIRCUIT DETECTION SECTION  
WSCD Threshold with I  
MPL & OHD SECTION  
MPL Parameter*  
= 200 µA  
Vshift  
70  
100  
120  
mV  
pin15  
–1  
V
Γ
0.185  
2.4  
0.240  
2.5  
0.295  
2.6  
MPL  
MPL Comparator Threshold**  
OHD Parameter***  
V
V
MPL–th  
–1  
V
Γ
1.15  
2.4  
1.50  
2.5  
1.85  
2.6  
OHD  
OHD Comparator Threshold****  
V
V
OHD–th  
*This parameter is defined in the MPL §. This parameter is obtained by measuring the MPL pin average current and dividing this result by the  
corresponding squared V , the measured frequency value and the C value deducted from the measured frequency value.  
CS  
Measurement conditions: V  
is typically equal to 18 kHz – R = 10 k1%, C = 2.2 nF).  
**The MPL comparator output is Dis  
***This parameter is defined in the OHD §. This parameter is obtained by measuring the OHD pin average current and dividing this result by  
T
= 2.3 V, V  
soft–start(pin 11)  
= 0.5 V and pins 7, 8, and 9 connected to GND (the working frequency  
Feedback(pin 14)  
ref  
T
.
MPL  
the corresponding squared V  
value and multiplying it by the R value.  
ref  
CS  
Measurement conditions: V  
is typically equal to 18 kHz – R = 10 k1%, C = 2.2 nF).  
= 2.3 V, V = 0.5 V and pins 7, 8, and 9 connected to GND (the working frequency  
Feedback(pin 14)  
soft–start(pin 11)  
ref  
T
****The OHD comparator output is Dis  
.
OHD  
DISABLING BLOCK SECTION  
Delay Pulse Width  
T
4.0  
µs  
WSCD  
/I  
Ratio (EHTOVP and WSCD Disabling Capacitor Charge  
Current)I  
I
90  
100  
110  
%
Dis–H ref  
ref  
Ratio (MPL and OHD Disabling Capacitor Charge Current)I  
I
/I  
2.7  
1.0  
3.1  
3.5  
5.0  
%
V
ref  
Dis–L ref  
Minimum V  
CC  
Value Enabling the Disabling Block Latch*  
V
CCDis  
*Once a fault detection activated it, the Disabling Block Latch gets reset when the V  
becomes lower than this threshold.  
CC  
TOTAL DEVICE  
Power Supply Current  
I
mA  
CC  
Startup–Up (V  
Startup–Up (V  
Startup–Up (V  
= 5.0 V with V  
= 9.0 V with V  
= 12 V with V  
increasing)  
increasing)  
increasing)  
0.35  
0.35  
0.35  
20  
0.55  
0.55  
0.55  
25  
CC  
CC  
CC  
CC  
CC  
CC  
Operating T = –25°C to +85°C*  
A
Disabling Mode (V  
= 6.0 V)**  
0.55  
CC  
Power Supply Zener Voltage (I  
Thermal Shutdown  
= 35 mA)  
V
18.5  
V
CC  
Z
155  
°C  
*Refer to Note 1.  
**This consumption is measured while the circuit is inhibited by the Definitive Latch.  
1. Adjust V above the start–up threshold before setting to 12 V. Low duty cycle pulse techniques are used during test to maintain junction  
CC  
temperature as close to ambient as possible.  
2. This function can be inhibited by connecting pin 9 to GND. In this case, the synchronization block is inhibited too and the MC44605 works  
in free mode.  
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6
MC44605  
Pin  
1
Name  
Pin Description  
This pin is the positive supply of the IC.  
The output high state, V , is set by the voltage applied to this pin. With a  
V
V
CC  
2
C
OH  
separate connection to the power source, it gives the possibility to set by  
means of an external resistor the output source current at a different value  
than the sink current.  
3
4
Output  
GND  
The output current capability is suited for driving a power MOSFET.  
The ground pin is a single return typically connected back to the power  
source. It is used as control and power ground.  
5
Maximum Power Limitation  
This block enables to estimate the input power. When this calculated power  
is detected as too high, a fault information is sent to the disabling block in  
order to definitively disable the circuit.  
6
7
Over–Heating Detection  
Current Sense Input  
This block estimates the MOSFET heating. When this calculated heating is  
too high, the device gets definitively disabled (disabling block action).  
A voltage proportional to the current flowing into the power switch is  
connected to this input. The PWM latch uses this information to terminate  
the conduction of the output buffer. A maximum level of 1 V allows to limit  
the inductor current.  
8
Demagnetization Detection  
A voltage delivered by an auxiliary transformer winding provides to the  
demagnetization pin an indication of the magnetization state of the flyback  
energy reservoir. A zero voltage detection corresponds to a complete core  
demagnetization. The demagnetization detection prevents the oscillator  
from a re–start and so the circuit from a new conduction phase, if the  
fly–back is not in a dead–time state. This function can be inhibited by  
connecting Pin 8 to GND but in this case, there is a minimum off–time  
typically equal to 3 µs.  
9
Synchronization and E.H.T.OVP Input  
Activating the synchronization input pin with a pulse higher or equal to the  
negative threshold (typically –200 mV) allows the next switching period to  
be reinitialized. The oscillator is free when connecting Pin 9 to GND.  
When the E.H.T.OVP pin receives a voltage that is greater than 7.5 V, the  
disabling block C  
disabled if the C  
ext  
incorporated to detect and disable the device when the synchronization  
pulses are too high.  
capacitor is charged so that the circuit gets definitively  
voltage becomes higher than V . This block is  
ref  
ext  
10  
11  
12  
Oscillator Capacitor C  
Soft–Start  
The free mode oscillator frequency is programmed by the capacitor C  
T
T
choice together with the R resistance value. C , connected between  
ref  
T
pin 10 and GND, generates the oscillator sawtooth.  
A capacitor connected to this pin can temporary reduce the maximum  
inductor peak current. By this way, a soft–start can be performed. By  
connecting pin 11 to Ground, the MC44605 is shut down.  
C
(Disabling Block)  
When a too high synchronization pulse voltage (E.H.T.OVP) or a winding  
ext  
short circuit (WSCD) is detected, the capacitor C  
is charged using  
ext  
. In the case of a MPL or OHD fault detection, C  
a current source I  
is charged using I  
Dis– H  
. If the C  
ext  
,
capacitor voltage gets higher than V  
Dis–L  
ext ref  
the circuit is definitively disabled. Then, to restart, the converter must be  
switched off in order to make V decrease down to about 0 V.  
CC  
13  
14  
E/A Output  
The error amplifier output is made available for loop compensation.  
Voltage Feedback  
This is the inverting input of the Error Amplifier. It can be connected to the  
Switching Mode Power Supply output through an optical (or else) feedback  
loop or to the subdivided V voltage in case of primary sensing technic.  
CC  
15  
16  
Winding Short Circuit Detection  
Programmation  
The W.S.C.D. block is incorporated to detect the transformer Winding Short  
Circuits. This function is performed by detecting the inductor overcurrents  
thanks to a comparator which threshold is programmable to be well  
adapted to any application.  
R
The R value fixes the internal reference current that is particularly used to  
ref  
perform the precise oscillator waveform. The current range goes from 100  
ref  
µA up to 500 µA.  
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7
MC44605  
Summary of the Main Design Equations  
The following table consists of equations enabling to dimension a multisynchronized SMPS operating in discontinuous  
mode.  
Pout  
max  
is the maximum power the load may draw in normal working.  
is easily deducted by dividing Pout  
Pout  
max  
The maximum input power Pin  
by the efficiency (η). In this kind of application, the efficiency is generally  
max  
max  
Pin  
max  
η
taken equal to 80%.  
The inductor value Lp must be chosen lower than Lp  
this value (to optimize the application design–in).  
or ideally equal to  
max  
2
2·Vac  
2·Vac  
NVo  
NVo  
min  
min  
In effect, if Lp was higher than Lp  
, a synchronized and discontinuous  
max  
working could not be guaranteed (in some cases, the demagnetization  
phase would not be finished while a new conduction phase should start to  
follow the synchronization).  
Lp  
max  
Ipk  
2
Pin  
fsync  
max  
max  
Ipk  
max  
is the maximum inductor peak current. This current is obtained  
when the power to transfer is maximum at the minimum synchronization  
frequency (60 W output, 30 kHz in the proposed application).  
2
Pin  
max  
fsync  
max  
Pin  
L
min  
d
is the maximum duty cycle. The duty cycle is maximum at the lowest  
max  
Lp fsync  
max  
max  
d
input voltage when the power demand is maximum while the  
synchronization frequency also is maximum.  
d
max  
Vac  
min  
Pon  
Ipk  
is the maximum Mosfet on–time losses that are proportional to  
max  
, d  
and Rds (on–time Mosfet resistor).  
1
3
max max  
on  
2
Pon  
Rds  
Ipk  
max  
on  
max  
max  
This conduction losses estimation enables to dimension the power Mosfet.  
(V )max is the maximum voltage the power switch must be able to face.  
DS  
)
In fact, this calculation does not take into account the turnings off spikes.  
So, it is necessary to take a margin of at least about 50 V.  
(V  
DS  
max  
2
Vac  
(N Vout)  
Vout  
max  
(V )max is the maximum voltage the high voltage secondary diode must  
D
be able to face. Because of the turning off spikes, a margin must also be  
taken.  
Vac  
max  
N
(V ) max  
D
2
(A ) and (ni) are the magnetic parameters.  
L
(ni)  
N
n
Ipk  
max  
max  
Vout  
(ni)  
max  
must not exceed the ferrite (ni). Otherwise, the transformer may get  
saturated when the peak current is high.  
(A ) is the ferrite constant that links the primary inductor value to the  
L
L
P
2
.
A
squared number of primary turns: Lp = A x n  
L
p
L
2
)
(N  
n
Vout  
+
Error Amplifier  
1.0 mA  
Compensation  
A fully compensated Error Amplifier with access to the  
inverting input and output is provided. It features a typical  
DC voltage gain of 70 dB. The non inverting input is  
internally biased at 2.5 V and is not pinned out. The  
converter output voltage is typically divided down and  
monitored by the inverting input. The maximum input bias  
current with the inverting input at 2.5 V is –2.0 µA. This can  
cause an output voltage error that is equal to the product of  
the input bias current and the equivalent input divider source  
resistance.  
Error  
Amplifier  
13  
14  
R
R
FB  
f
2R  
2.5 V  
C
f
R
Voltage  
Feedback  
Input  
Current  
Sense  
Comparator  
1.0 V  
Gnd  
MC44605  
4
From Power Supply Output  
R
R
2
1
Figure 1. Error Amplifier Compensation  
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8
MC44605  
The Error Amp Output (Pin 13) is provided for external  
V
1.4 V  
(pin13)  
3
I
loop compensation. The output voltage is offset by two  
diodes drops ( 1.4 V) and divided by three before it  
connects to the inverting input of the Current Sense  
Comparator. This guarantees that no drive pulses appear at  
the Source Output (Pin 3) when Pin 13 is at its lowest state  
pk  
R
S
The Current Sense Comparator threshold is internally  
clamped to 1.0 V. Therefore the maximum peak switch  
current is:  
(V ). This occurs when the power supply is operating and  
OL  
1 V  
I
pk(max)  
the load is removed, or at the beginning of a soft–start  
interval. The Error Amp minimum feedback resistance is  
limited by the amplifier’s minimum source current (0.2 mA)  
R
S
Undervoltage Lockout Section  
and the required output voltage (V ) to reach the current  
OH  
sense comparator’s 1.0 V clamp level:  
As depicted in Figure 3, an undervoltage lockout has been  
incorporated to guarantee that the IC is fully functional  
before allowing the system working.  
(3 1 V) 1.4 V  
R1(min)  
22 kΩ  
0.2 mA  
In effect, the V  
is connected to the non inverting input  
CC  
of a comparator that has an upper threshold equal to 14,5 V  
(typical V ) and a lower one equal to 7.5 V (typical  
Current Sense Comparator and PWM Latch  
stup–th  
). This hysteresis comparator enables or disables  
The MC44605 operates as a current mode controller. The  
circuit uses a current sense comparator to compare the  
inductor current to the threshold level established by the  
Error Amplifier output (Pin 13). When the current reaches  
the threshold, the current sense comparator terminates the  
output switch conduction that has been initiated by the  
oscillator, by resetting the PWM Latch. Thus the errorsignal  
controls the peak inductor current on a cycle–by–cycle  
basis. This configuration ensures that only one single pulse  
appears at the Source Output during the appropriate  
oscillator cycle.  
V
disable 2  
the reference block that generates the voltage and current  
sources required by the system.  
Thisblockparticularly,producesV (pin16voltage)and  
ref  
I
thatisdeterminedbytheresistorR connectedbetween  
ref  
ref  
pin 16 and the ground:  
V
ref  
I
where V  
2.5 V (typically)  
ref  
ref  
R
ref  
V
CC  
(Pin 1)  
R
ref  
V
in  
Pin 16  
V
ref enable  
V
C
C
14  
START–UP  
UVLO  
out  
Dis  
Reference Block:  
Voltage and Current  
Sources Generator  
R
1
0
2
Q1  
V
demag out  
3
1
0
(V , I , ...)  
ref ref  
VS  
S
R
R
3
V
START–UP  
14.5 V  
disable  
7.5 V  
Q
Thermal  
Protection  
C
UVLO1  
PWM  
Latch  
UVLO1  
(to SOFTSTART)  
Current  
Sense  
Substrate  
V
disable1  
9.0 V  
R
MC44605  
Current Sense  
Comparator  
7
R
C
S
Figure 3. V  
CC  
Management  
Figure 2. Output Totem Pole  
In addition to this, V is compared to a second threshold  
CC  
level that is nearly equal to 9 V (V ) so that a signal  
disable1  
The inductor current is converted to a voltage by inserting  
UVLO1 is generated to reset the soft start block and so, to  
disable the output stage (refer to the Soft–Start §) as soon as  
the ground referenced sense resistor R in series with the  
S
power switch Q1.  
V
becomes lower than V . In this way, the circuit  
CC  
disable 1  
This voltage is monitored by the Current Sense Input  
(Pin 7) and compared to a level derived from the Error Amp  
output. The peak inductor current under normal operating  
conditions is controlled by the voltage at Pin 13 where:  
is reset and made ready for a next start–up, before the  
reference block is disabled (refer to Figure 3). Thus, finally  
the upper limit for the minimum normal operating voltage  
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9
MC44605  
is9.4V(maximumvalueofV  
)andsotheminimum  
= 13.6 V].  
The MC44605 oscillator achieves four functions:  
— it fixes the free mode frequency  
disable1  
hysteresis is 4.2 V. [(V  
)
stup–th min  
The large hysteresis and the low start–up current of the  
MC44605 make it ideally suited for off–line converter  
applications where efficient bootstrap start–up techniques  
are required.  
— it takes into account the synchronization signal  
— it does not allow a new power switch conduction if the  
flyback is not in a dead–time state when the circuit  
works in demagnetization mode (pin 8 connected)  
— it builds the Sf pulse required by the MPL block  
During the operating mode, the oscillator sawtooth can  
vary between a valley value (1.6 V typically) and a peak one  
(3.6 V typically) and presents three distinct phases:  
Soft–Start Control Section  
The V value is clamped down to the pin 11 voltage.  
cs  
So, if a capacitor is connected to this pin, its voltage  
increases slowly at the start–up (the capacitor is charged by  
— the C charge  
T
— the C discharge  
T
an internal current source 0.4 I ). So, V is limited during  
ref  
cs  
— the phase during which the oscillator voltage is  
maintained equal to its valley value. This happens at  
the end of a discharge cycle when the synchronization  
the start–up and then a soft–start is performed.  
This pin can be used to inhibit the circuit by applying a  
voltage that is lower than V  
(refer to page 4).  
SSinhi  
or demagnetization condition does not allow a new C  
T
Particularly, the MC44605 can be shutdown by connecting  
the soft–start pin to ground.  
charge phase. During this sequence, I  
compensates the charge current I  
REGUL  
.
charge  
The oscillator has two working modes:  
As soon as V  
is detected (that is V lower than  
dis1  
cc  
V
), a signal UVLO1 is generated until the V falls  
disable1 cc  
— a free one when there is no synchronization  
— a synchronized one.  
In the free working, the oscillator grows up from its valley  
value to its peak one for the charge phase and when once the  
down to V (refer to the undervoltage lockout section §).  
dis2  
During the delay between the disable1 and the disable2,  
using a transistor controlled by UVLO1, the pin 11 voltage  
is made equal to zero in order to make the soft–start  
arrangement ready to work for the next re–start.  
peak value is reached, a discharge sequence makes the C  
T
voltage decrease down to its valley value. When the  
decrease phase is finished, a new charge cycle occurs if the  
V
ref  
demagnetization condition is achieved (V  
high).  
DT  
gets high.  
Vcs  
0.4 I  
Otherwise there is a REGUL phase until V  
ref  
DT  
In the synchronized mode, the charge cycle is only  
allowed when the synchronization signal gets high while a  
Pin 11  
Output  
Inhibition  
D
2.4 V  
Soft  
Start  
Capacitor  
Z
dead time has been detected (V  
high). This charge phase  
is stopped when the synchronization signal has got low and  
DT  
UVLO1  
V
when the oscillator voltage is higher than V , the  
int  
intermediary voltage level used to generate the calibrated  
SSlnhi  
pulse Sf by comparing the C voltage to this threshold. So,  
T
when these two conditions are performed, a discharge  
sequence is set until the oscillator voltage is equal to its  
MC44605  
valley value. Then, the C voltage is maintained constant  
T
thanks to the “REGUL” arrangement until the next  
synchronization pulse.  
Figure 4. Soft–Start  
In both cases, during the charge phase, a signal V is  
S
generated.WhenSfbecomeshigh.V getshighandremains  
S
Oscillator Section (Figures 5 & 5b)  
in this state until the PWN latch is set of Sf is low. Then, V  
S
The oscillator and synchronization behavior is  
represented in Figure 5b.  
keeps low until the next Sf high level. This oscillator  
behavior is obtained using the process described in  
Figure 5b.  
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10  
MC44605  
a – Free mode  
Inductor  
current  
V
DT  
Oscillator  
V
int  
Sf  
Output  
b – Synchronized mode  
Synchro  
input  
Inductor  
current  
V
DT  
Oscillator  
V
int  
Sf  
Output  
Figure 5b. Oscillator Behavior  
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11  
MC44605  
V
ref  
In effect, the output of the latch L1 is:  
— high during the oscillator capacitor charge and during  
the REGUL phase  
— low for the oscillator capacitor discharge  
Now, the latch L2 is set when the L1 output is high and the  
synchronization condition is performed (that is: sync = 1 –  
free mode or synchro signal high state) and during the  
I
charge  
C
OSCINT  
sync  
Vint  
&
DISCH  
PWM  
Latch  
Output  
C
OSC HIGH  
dead–time(V high).So,thislatchissetfortheC charge.  
DT  
T
3.6 V  
On the other hand, this latch is reset by the signal used to  
reset L1. Consequently, it is reset at the end of the charge  
phase.  
&
Sf  
C
PWM  
Latch  
Set  
OSCINT  
&
&
So, in any case, Q is:  
VS  
L2  
— high during the C charge cycle  
T
C
OSC LOW  
— low in the other cases  
Q
1.6 V  
L2  
Thus, this latch enables to obtain a signal that is high for  
the charge phase and low in the other cases, whatever the  
mode (synchronized or free) and whatever the  
synchronization pulses width (higher than the delay  
necessaryfor the oscillator to reach its intermediary value or  
lower than this delay) in the synchronized mode.  
That is why:  
V
(from demag  
block)  
DT  
C <1.6 V  
T
sync  
&
S Q
S Q
L1  
R
10  
L2  
C
T
Q
R
DISCH  
DISCH  
C
OSC REGUL  
— the discharge current source must be connected to the  
1
0
oscillator capacitor when Q is low. The condition  
(C voltage higher than the valley value) is added to  
T
L1  
stop the discharge phase as soon as the oscillator  
voltage is detected as lower than the valley value  
(without any delay due to the L1 latch propagation  
time).  
&
0
1
Q
L2  
I
regul  
I
discharge  
MC44605  
— the REGUL current source must be connected when:  
Q is high (charge or REGUL phase)  
L1  
Q is low (the oscillator is not in a charge phase)  
Figure 5. Oscillator  
L2  
On the other hand, the oscillator charge is stopped when:  
— the oscillator voltage reaches the peak value in the  
free mode  
Synchronization Section (Note 1)  
The synchronization block consists of a protection  
arrangement similar to the demagnetization block one (a  
diode + a negative active clamping system (Note 2)). In  
addition to this, a high value resistor (R – about 50 k) is  
incorporated as the pin 9 input is also used by the EHTOVP  
section.  
The signal obtained at the output of this protection  
arrangement, is compared to a negative threshold (–200 mV,  
typically) so that when the synchronization pulse applied to  
thepin9(througharesistororaresistorsdividertoadaptthis  
input to the EHTOVP function), is higher than this  
threshold, the system considers that the synchronization  
condition is performed (free mode or synchronization signal  
high level).  
— the oscillator voltage is higher than the intermediary  
value (V ) and the synchronization signal is negative,  
int  
in the synchronized mode.  
Consequently, in any case, Q that is high during the  
L2  
oscillator charge phase, is high for the delay during which  
the oscillator voltage grows from the valley value up to the  
intermediaryone. That is why the signal Sf (refer to theMPL  
block) that must be high when the oscillator voltage is  
between the valley value and the intermediary one during  
the charge phase (Q high), is obtained using an AND gate  
L2  
with the following inputs:  
— Q (Q high <=> charge phase)  
L2 L2  
— C  
(C  
high<=>theC voltageislower  
OSCINT OSCINT T  
than the intermediary value).  
So, using the output of this AND gate, Sf is obtained.  
This signal Sf is connected to a logic block consisting of  
two AND gates and an OR one. This block aims at supplying  
a signal VS that:  
— gets high as soon as Sf becomes high if the PWM  
latch output is low  
Note 1. The synchronization can be inhibited by connecting the  
pin 9 to the ground. By this means, a free mode is  
obtained.  
Note 2. This negative active clamping system works even if the  
circuit is off. This feature is really useful as  
synchronization pulses may be applied while the product  
is off.  
— gets low as soon as the PWM latch is set and then  
remains low until the next cycle.  
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12  
MC44605  
V
A diode D is incorporated to clamp the positive applied  
CC  
Synchro.  
Signal  
voltages while an active clamping system limit the negative  
voltages to typically –0.33 V. This negative clamp level is  
high enough to avoid the substrate diode switching on.  
E.H.T. OVP  
Block  
Negative Active  
Clamping System  
A
latch system is incorporated to keep the  
Pin 9  
demagnetization block output level low as soon as a voltage  
lower than 65 mV is detected and as long as a new restart is  
produced (high level on the output (refer to Figure 8). This  
process avoids that any ringing on the signal used on the  
pin 8, disrupts the demagnetization detection (refer to  
Figure 7). Finally, this method results in a very accurate  
R
sync  
–200 mV  
MC44605  
demagnetizationphase detection, andthe signal V drawn  
DT  
from this block is high only for the dead time. Therefore, an  
oscillator re–start and so, a new power switch conduction is  
only allowed during the dead–time.  
Figure 6. Synchronization  
For a higher safety, the V  
output of the  
demagout  
Demagnetization Section  
demagnetization block is also directly connected to the  
output, to disable it during the demagnetization phase (refer  
to the block diagram).  
The demagnetization detection can be inhibited by  
connectingpin 8 to the ground but in this case, a timer (about  
3 µs) that is incorporated to set the latch when it can not be  
This block is incorporated to detect the complete core  
demagnetization in order to prevent the power MOSFET  
from switching on if the converter is not in a dead time  
phase. That is why this block inhibits any oscillator re–start  
as long as the inductor current is not finished (from the  
beginning of the on–time to the end of the demagnetization  
phase).  
set by V  
Figure 8).  
, results in a minimum off–time (refer to  
demagout  
In a fly–back, a good means to detect the demagnetization  
Output  
phase consists in using the V  
this voltage is:  
winding voltage. In effect,  
CC  
Buffer  
— negative during the on–time,  
— positive during the off–time,  
— equal to zero for the dead–time with generally a  
ringing (refer to Figure 7).  
3
s
R
Q
Demag  
V
CC  
Q
S
Zero  
Current  
Detection  
Negative Active  
Clamping System  
V
demag out  
0.75 V  
V
pin 8  
Pin 8  
65 mV  
C DEM  
D
65 mV  
Oscillator  
V
DT  
–0.33 V  
Figure 8. Demagnetization Block  
On–Time Off–Time Dead–Time  
Overvoltage Protection Section  
Figure 7. Demagnetization Detection  
The overvoltage arrangement compares a portion V to  
cc  
(2,5 V) (refer to Figure 9). In fact, this threshold  
V
ref  
corresponds to a V  
That is why, the MC44605 demagnetization detection  
consists of a comparator that compares the V winding  
equal to to 17 V. When the V is  
CC  
cc  
CC  
voltage to a reference that is typically equal to 65 mV.  
higher than this level, the output is latched off until a new  
circuit re–start.  
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13  
MC44605  
V
ref  
For instance, if this threshold value is required to be equal  
to 30 V, V must be equal to 7.5 V when the  
V
CC  
pin9  
synchronization pulse value is 30 V.  
So, in this case:  
In  
Delay  
Out  
5.0 µs  
τ
T
r2  
30  
7.5  
2.5 V  
r1 r2  
0
Enable  
Then, the ratio (r1/r2) can be deducted:  
V
OVP out  
r1  
3
τ
In  
Out  
r2  
Delay  
C
OVLO  
So, as r1 and r2 must be negligible in relation to R (about  
50 k), the couple of resistors can be chosen as follows:  
2.0 µs  
2.5 V  
(V  
(If V  
= 1.0,  
OVP out  
the Output is Disabled)  
)
ref  
r1  
3 kΩ  
and:  
Figure 9. Overvoltage Protection  
r2  
1 kΩ  
A delay (2 µs) is incorporated in order to avoid any  
activation due to interferences by only taking into account  
the overvoltages that last at least 2 µs.  
Winding Short Circuit Detection Section (WSCD)  
The MC44605 being designed to control a Fly–Back  
SMPS, this block is incorporated to detect a short circuit on  
a transformer winding or on an output diode (refer to  
Figure 11).  
The V  
is connected when once the circuit has  
CC  
started–up in order to limit the circuit start–up consumption  
(T is switched on when once V has been generated).  
ref  
The overvoltage section is enabled 5 µs after the regulator  
has started to allow the reference V to stabilize.  
ref  
+
E.H.T. Overvoltage Protection Section  
+
AC Line  
L
p
+
This block uses the synchronization input as this section  
isincorporatedtodetecttoohighsynchronizationpulsesand  
then to activate the device definitive latch in this case.  
L
leak  
MC44605  
V
CC  
Synchro.  
Pulses  
Synchronization  
Block  
R
S
Negative Active  
Clamping System  
r1  
Disabling  
Block  
Figure 11. Winding Short Circuit Fault  
Pin 9  
r2  
C
2R  
EHTOVP  
E.H.T.  
OVP  
In the case of a Winding Short Circuit, the primary  
inductor L is short circuited and then the current increase  
p
4 V  
R
is only controlled by the leakage inductor L  
.
leak  
V
ref  
In current mode, the power switch conduction is stopped  
when the inductor current is detected as high enough, by the  
MC44605  
controller. In fact, when the current sense resistor (R )  
s
voltage gets equal to V , the current sense comparator  
cs  
switches to reset the output.  
Figure 10. E.H.T. OVP  
Now, the circuit has a propagation delay and the power  
switch needs some time to turn off. Consequently, there is a  
This block consists of a high impedance resistors bridge  
(R is nearly equal to 50 k– refer to Figure 10) so that the  
EHTovp threshold is 7.5 V. So, using an external resistors  
bridge (r1, r2 <<R), the synchronization pulse level above  
which the working must be considered as wrong, can be  
adjusted.  
delay δt between the moment at which the R voltage gets  
s
equal to V and the actual current increase stop. So, this  
cs  
results in an overcurrent (refer to Figure 12).  
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14  
MC44605  
Finally, when there is a winding short circuit, an  
overcurrent is detected by the WSCD comparator. The  
output of this comparator, V , is connected to the  
(V  
CS  
+ V  
)/R  
shift S  
(Vin x t/L  
leak  
WSCD  
disabling block (refer to the disabling block §).  
Vin x t/L  
p
Maximum Power Limitation Section (MPL)  
V
CS  
/R  
S
The MPL block is designed to calculate this input power  
using the following equation:  
1
2
2
Pin  
L
Ipk  
f
P
where: Lp is the inductor value  
time  
t
t
Ipk is the inductor peak current  
f is the switching frequency  
Figure 12. Overcurrent in a WSCD Case  
As V is proportional to the inductor peak current  
cs  
(V = R x Ipk), the squared Ipk value is estimated by  
cs  
s
2
building a current source proportional to V . This current  
cs  
Now, innormalworking, thisovercurrent Ipkisequalto:  
is chopped by a calibrated pulse Sf, generated at each new  
oscillator cycle (refer to Figure 14).  
Finally, using an external resistor and capacitor network  
Vin δt  
Ipk  
L
P
where: V is the input voltage (rectified a.c. line)  
in  
(R  
, C  
) on the MPL pin, a voltage V  
,
MPL  
MPL  
MPL  
While in a WSCD case:  
proportional to the input power can be obtained.  
Vin δt  
In effect,  
( Ipk)  
WSCD  
L
Leak  
(Sf)  
T
2
V
R
k
Vcs  
MPL  
MPL  
MPL  
Consequently, as the leakage inductor value is generally  
much lower than the primary one (less than 5% generally),  
the overcurrent is much higher in the WSCD case. That is  
why this fault can be detected by detecting the high  
overcurrents.  
where: k  
is the multiplier gain  
MPL  
(Sf) is the width of the calibrated pulse  
T is the switching (oscillator) period  
Now, as Sf is built comparing the oscillator to a constant  
level, (Sf) is proportional to R and C :  
So, the WSCD block consists of comparing the sensed  
ref  
T
currenttoareferenceequalto:(V +V  
),whereV is  
cs shift  
shift  
(Sf)  
k1  
R
C
a voltage proportional to the current injected in the pin 15  
(refer to Figure 13).  
ref  
T
where: k1 is a constant  
Ontheotherhand,k  
MPL  
thatisdependingonthereference  
Vin  
current source I , is proportional to 1/R  
:
ref  
ref  
1
k
k2  
C
WSCD  
MPL  
I
R
R
sense  
ref  
Disabling  
Block  
Pin 7  
where: k2 is a constant  
So:  
V
WSCD  
Pin 15  
3.75 Ω  
2
V
R
k1 k2 Vcs  
f
C
MPL  
MPL  
T
V
= 500  
V
shift  
shift shift  
I
where: C is the oscillator capacitor  
T
shift  
Finally:  
Vcs  
2
V
R
Γ
Vcs  
f
C
MC44605  
MPL  
MPL  
MPL  
T
where: Γ  
is the MPL parameter as defined in the  
MPL  
Figure 13. WSCD  
specification. This is a constant equal to the product  
(k1 x k2).  
Now, astheovercurrentleveldependsontheinputvoltage  
Now, as:  
V , it is preferable to use a V  
proportional to this input  
. So, the WSCD pin must  
in  
shift  
voltage instead of a constant V  
1
2
2
Pin  
L
Ipk  
f
shift  
P
be connected to V through a resistor that fixes V  
by  
in  
shift  
adjusting the current injected in this pin 15.  
http://onsemi.com  
15  
MC44605  
and:  
So:  
where: p are the power switch on–time losses  
on  
R
is the conduction MOSFET resistor  
dson  
d is the duty cycle  
As in the MPL section, the squared Ipk term is estimated  
by building a current source proportional to Vcs .  
The duty cycle is taken into account thanks to the action  
on this current source of a “chopper” controlled by the  
circuit output. By this means, the pin 6 average current is  
proportional to the squared peak current multiplied to the  
duty cycle (refer to Figure 14).  
Vcs  
R
Ipk  
S
2
2
R
2
R
Γ
C
MPL  
MPL  
T
S
V
Pin  
MPL  
L
P
AcomparatorisusedtocompareV  
MPL  
of which, Dis  
MPL  
latch” of the disabling block. So, when the calculated power  
is higher than the threshold, the circuit is definitively  
disabled (the system considers that there is an overload  
condition).  
toV ,theoutput  
ref  
, is connected to the “definitive inhibition  
So, using an external resistor and capacitor network  
(R  
,C  
)onthispin,avoltageV  
,proportionalto  
OHD OHD  
OHD  
the conduction losses can be obtained.  
LikeintheMPLblock,thisvoltageV  
,iscomparedto  
Finally, replacing V  
the R  
by 2.5 V (the threshold value),  
value to be used, can be deducted:  
OHD  
MPL  
2.5 V. If V  
gets higher than this threshold, the disabling  
OHD  
block is activated by Dis  
MPL  
(output of the comparator).  
choice enables to obtain a  
OHD  
1.25  
L
P
The external resistor R  
calculatedV  
OHD  
equal to 2.5 V when the conduction losses  
R
MPL  
2
S
Γ
C
R
(Pin)  
max  
OHD  
MPL  
T
are equal to their maximum value.  
In effect,  
Vcs  
2
V
R
k
Vcs  
d
OHD  
OHD  
OHD  
where: k  
is the multiplier gain  
x
OHD  
Now, as k  
OHD  
that is depending on the reference current  
2
2
source I , is proportional to 1/R  
:
k
Vcs  
OHD  
k
Vcs  
MPL  
ref  
ref  
1
k
k2  
T
MPL  
Sf  
T
OHD  
OHD  
R
ref  
Output  
where: k2 is a constant  
So:  
V
MPL  
2
Vcs  
R
V
R
k2  
d
Dis  
OHD  
OHD  
OHD  
OHD  
ref  
Finally:  
2.5 V  
Disabling  
Block  
2
R
Γ
Vcs  
d
OHD  
V
OHD  
R
ref  
V
MPL  
where: Γ  
is the OHD parameter as defined in the  
OHD  
Dis  
MPL  
2.5 V  
specification. This is a constant equal to k2.  
Now, as:  
MC44605  
Vcs  
R
Ipk  
S
So, replacing Vcs and using the p equation:  
on  
Figure 14. OHD and MPL  
2
R
3
R
Γ
OHD  
OHD  
dson  
S
V
p
on  
OHD  
R
R
Overheating Detection Section (O.H.D.)  
ref  
So, by choosing the value of R  
corresponding to V  
ref  
dissipation is such that the heating is higher than this  
threshold, the “definitive inhibition latch” of the Disabling  
Block is activated and so, the output gets definitively  
disabled.  
, the heating  
is determined. If the MOSFET  
OHD  
In the MPL block, the converter input power is calculated.  
In the O.H.D. block, that is the power MOSFET heating  
which is calculated, using the following equation:  
1
3
2
p
R
Ipk  
d
on  
dson  
http://onsemi.com  
16  
MC44605  
Consequently, by replacing V  
OHD  
value) in the last equation, the value R  
deducted:  
by 2.5 V (threshold  
to use, can be  
V
V
ref  
ref  
OHD  
104% I  
ref  
3.4% I  
ref  
2.5  
R
R
ref  
R
dson  
(p  
R
OHD  
2
S
1
0
1
0
3
Γ
)
E.H.T.  
OVP  
Dis  
Dis  
on max  
OHD  
OHD  
Q
V
S
R
WSCD  
MPL  
where: (p  
)
are the maximum on time losses that are  
on max  
Pin 12  
acceptable.  
V
CC  
Delay  
4 S  
Disabling Block Section  
This section consists of a “definitive inhibition latch”  
Definitive  
Inhibition  
Latch  
(directly supplied by the V ) that disables the output (the  
cc  
output is forced to zero).  
2.5 V  
In effect, this block aims at definitively disabling the  
circuit when one of the following faults is detected:  
— a Winding Short Circuit  
Output  
Buffer  
— too high synchronization pulses  
— a too high input power  
MC44605  
— a too high power switch (MOSFET) heating  
The signals corresponding to these faults are high when a  
fault is detected (for instance, when the input power is  
Figure 15. Disabling Block  
detected as too high, Dis  
When one (or several) of these four faults is detected, a  
current source charges C (with a certain duty cycle) and  
when its voltage becomes higher than V , the definitive  
ref  
inhibition latch is activated. Thus, the circuit gets  
definitively disabled after a delay depending on C  
According to the detected fault, the current that charges  
is high).  
This latch is reset when the V falls down to about 3 V.  
cc  
MPL  
In this case, if a new start up is performed, the circuit will  
work normally (until this fault or another one is detected).  
Practically, to re–start after a fault has shutdown the  
circuit, the converter must be turned off for a time long  
ext  
.
enoughtoenabletheV capacitordischarge(repairtime...).  
ext  
cc  
C
is not the same:  
The typical values are:  
Note: As V  
is generally a really narrow pulse, it is  
ext  
WSCD  
necessary to add a latch and a delay to build a 4 µs width  
pulse when V becomes high.  
— 260 µA for EHTOVP and WSCD  
— 8.5 µA for OHD and MPL  
WSCD  
when R is equal to 10 k.  
ref  
http://onsemi.com  
17  
MC44605  
Application Schematic  
90 Vac to  
264 Vac  
1nF / 1KV  
RFI  
R1  
1/ 5W  
Filter  
4.7 MΩ  
C4....C7  
1nF/500V  
V
in  
160 V/0.1 A  
D1 ... D4  
1N4007  
100  
400 V  
F
MR856  
100  
2x150 K//  
47 KΩ  
F
F
1.8 MΩ  
47 nF  
1N4934  
70 V/0.2 A  
47 kΩ/2W  
SYNC  
1N4937  
100  
100  
25 V  
F
1N4937  
Laux  
100 kΩ  
3.3 kΩ  
1 F  
1.2 kΩ  
27 KΩ  
120 pF  
8
7
6
5
4
3
2
1
9
2.2 nF  
40 V/0.5 A  
10  
11  
12  
13  
14  
15  
16  
1nF  
1N4937  
470  
1
F
100 kΩ  
4.7  
F
Lp  
F
105  
kΩ  
4.7  
F
10 nF  
470  
kΩ  
1N4148  
1 nF  
340 KΩ  
470 pF  
1305 V/0.65 A  
MTA4N60E  
1N4934  
1000  
22 kΩ  
1N4937  
470 Ω  
39 Ω  
10 kΩ  
1 kΩ  
F
100 Ω  
330 Ω  
8 V/0.5 A  
0.22 Ω  
1 kΩ  
22 kΩ  
10 kΩ  
220 nF  
1N4934  
1000  
F
2.2 kΩ  
270 Ω  
226 kΩ  
MOC8103  
10 kΩ  
1N4733  
100 nF  
V
in  
2.2 kΩ  
6.8 nF  
33 nF  
TL431  
3.6 kΩ  
65 W output SMPS controlled by the MC44605  
Mains input range: 90 Vac <–> 264 Vac  
Synchronization range: 30 kHz <–> 100 kHz  
Orega Transformer ref. G5984–00  
(Lp = 195 µH)  
http://onsemi.com  
18  
MC44605  
Performances  
Input Voltage  
90–260 Vac  
Synchronization Range  
30 to 100 kHz  
160 V  
100 mA  
200 mA  
500 mA  
650 mA  
500 mA  
70 V  
40 V  
13.5 V  
8 V  
Outputs  
110 Vac (Input)  
220 Vac  
80%  
83%  
81%  
82%  
80%  
80%  
30 kHz  
60 kHz  
110 Vac  
Measured Efficiency  
(Pout = 64 W)  
220 Vac  
110 Vac  
100 kHz  
220 Vac  
110 Vac  
220 Vac  
2.0 W  
3.2 W  
Standby Losses  
(No Load – Pout = 0)  
EHTovp Threshold  
28 V  
110 Vac (Input)  
220 Vac  
86 W (Input)  
87 W  
30 kHz  
110 Vac  
90 W  
Maximum Power  
Limitation  
60 kHz  
220 Vac  
95 W  
110 Vac  
94 W  
100 kHz  
220 Vac  
110 W  
30 kHz  
85 V  
Overheating Detection  
(Pout = 64 W):  
The input rms levels at which  
the circuit detects an OHD case.  
60 kHz  
76 V  
76 V  
100 kHz  
Winding Short Circuit  
Detection  
Fully Functional  
(Tested by short circuiting one output diode or one transformer winding)  
http://onsemi.com  
19  
MC44605  
PACKAGE DIMENSIONS  
PDIP–16  
P SUFFIX  
CASE 648–08  
ISSUE R  
NOTES:  
–A–  
1. DIMENSIONING AND TOLERANCING PER ANSI  
Y14.5M, 1982.  
2. CONTROLLING DIMENSION: INCH.  
3. DIMENSION L TO CENTER OF LEADS WHEN  
FORMED PARALLEL.  
4. DIMENSION B DOES NOT INCLUDE MOLD FLASH.  
5. ROUNDED CORNERS OPTIONAL.  
16  
1
9
8
B
S
INCHES  
DIM MIN MAX  
0.770 18.80  
MILLIMETERS  
MIN  
MAX  
19.55  
6.85  
4.44  
0.53  
1.77  
F
A
B
C
D
F
0.740  
0.250  
0.145  
0.015  
0.040  
C
L
0.270  
0.175  
0.021  
0.70  
6.35  
3.69  
0.39  
1.02  
SEATING  
PLANE  
–T–  
G
H
J
K
L
M
S
0.100 BSC  
0.050 BSC  
2.54 BSC  
1.27 BSC  
K
M
0.008  
0.015  
0.130  
0.305  
10  
0.21  
0.38  
3.30  
7.74  
10  
H
J
0.110  
0.295  
0
2.80  
7.50  
0
G
D 16 PL  
0.020  
0.040  
0.51  
1.01  
M
M
0.25 (0.010)  
T A  
GreenLine is a trademark of Motorola, Inc.  
ON Semiconductor and  
are trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes  
withoutfurthernoticetoanyproductsherein. SCILLCmakesnowarranty,representationorguaranteeregardingthesuitabilityofitsproductsforanyparticular  
purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability,  
including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or  
specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be  
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*Available from Germany, France, Italy, England, Ireland  
MC44605/D  

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