SI3402-B [SILICON]
FULLY-INTEGRATED 802.3-COMPLIANT POE PD INTERFACE AND LOW-EMI SWITCHING REGULATOR;型号: | SI3402-B |
厂家: | SILICON |
描述: | FULLY-INTEGRATED 802.3-COMPLIANT POE PD INTERFACE AND LOW-EMI SWITCHING REGULATOR 开关 光电二极管 |
文件: | 总21页 (文件大小:1228K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
Si3402-B
FULLY-INTEGRATED 802.3-COMPLIANT POE PD INTERFACE
AND LOW-EMI SWITCHING REGULATOR
Features
Pin-compatible replacement for
the obsolete Si3402-A
IEEE 802.3 standard-compliant
solution, including pre-standard
(legacy) PoE support
Highly-integrated IC enables
compact solution footprints
Minimal external components
Integrated diode bridges and
transient surge suppressor
Integrated switching regulator
controller with on-chip power
FET
Incorporates switcher EMI-
reduction techniques.
Supports non-isolated and
isolated switching topologies
Comprehensive protection
circuitry
Transient overvoltage
protection
Ordering Information:
Undervoltage lockout
Early power-loss indicator
Thermal shutdown protection
Foldback current limiting
Low-profile 5 x 5 mm 20-pin QFN
RoHS-compliant
See page 18.
Pin Assignments
Integrated dual current-limited
hotswap switch
5 x 5 mm QFN
(Top View)
Programmable classification
circuit
20
19
18
17
16
15
Applications
1
2
3
4
EROUT
SSFT*
14
13
12
11
CT1
Voice over IP telephones and
adapters
Wireless access points
Security cameras
Point-of-sale terminals
Internet appliances
Network devices
VNEG
(PAD)
CT2
VDD
VPOSF
ISOSSFT*
SP1
High power applications
5
6
7
8
9
10
Description
The Si3402 integrates all power management and control functions required in a
Power-over-Ethernet (PoE) powered device (PD) application. The Si3402
converts the high voltage supplied over the 10/100/1000BASE-T Ethernet
connection into a regulated, low-voltage output supply. The optimized architecture
of the Si3402 minimizes the solution footprint, reduces external BOM cost, and
enables the use of low-cost external components while maintaining high
performance. The Si3402 integrates the required diode bridges and transient
surge suppressor, thus enabling direct connection of the IC to the Ethernet RJ-45
connector. The switching power FET and all associated functions are also
integrated. The integrated switching regulator supports isolated (flyback) and non-
isolated (buck) converter topologies. The Si3402 supports IEEE 802.3at Type 1
Powered Device applications. Standard external resistors connected to the
Si3402 provide the proper 802.3 signatures for the detection function and
programming of the classification mode. Startup circuits ensure well-controlled
initial operation of both the hotswap switch and the voltage regulator. The Si3402
is available in a low-profile, 20-pin, 5 x 5 mm QFN package. The Si3402 is
designed for IEEE 802.3at Type 1 (Class 3 and below) applications. The Si3402-B
is a pin-compatible replacement of the obsolete Si3402-A. PCB layouts designed
for Si3402-A can be reused with Si3402-B, but some component value changes
are required.
Note:
Original pin names shown for compatibil-
ity reasons, but SSFT, ISOSSFT, VPOSS,
and VSS1 are not internally connected.
Rev. 1.0 11/15
Copyright © 2015 by Silicon Laboratories
Si3402-B
Si3402-B
Functional Block Diagram
V P O S F V P O S S * R D E T
R C L
S S F T * V D D
IS O S S F T *
D etection
P W M C ontrol
and E M I
E R O U T
F B
&
C T 1
C T 2
C lassification
H otsw ap
C ontrol
&
C om m on
B ias
Lim iting
S P 1
S P 2
H otsw ap
S w itch
S w itching
F E T
S W O
&
C urrent lim it
V N E G
H S O
V S S 1*
V S S 2
P LO S S
V S S A
N o te: O riginal pin nam es show n for com patibility reasons, but S S F T , IS O S S F T ,
V P O S S , and V S S 1 are not internally connected.
2
Rev. 1.0
Si3402-B
TABLE OF CONTENTS
Section
Page
1. Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2. Typical Application Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3. Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.2. PD Hotswap Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3.3. Switching Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4. Pin Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5. Package Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6. Recommended Land Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
7. Ordering Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
8. Device Marking Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Document Change List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Rev. 1.0
3
Si3402-B
1. Electrical Specifications
Table 1. Recommended Operating Conditions
Description
|CT1 – CT2| or |SP1 – SP2|
Ambient Operating Temperature
Symbol
VPORT
TA
Min
2.8
Typ
—
Max
57
Units
V
–40
25
85
°C
Note: Unless otherwise noted, all voltages referenced to VNEG. All minimum and maximum specifications are guaranteed
and apply across the recommended operating conditions. Typical values apply at nominal supply voltage and ambient
temperature unless otherwise noted.
Table 2. Absolute Maximum Ratings1
Type
Description
Rating
Unit
2
2
CT1 to CT2
SP1 to SP2
VPOS
–100 to 100
–100 to 100
–0.7 to 100
–0.7 to 100
–0.7 to 100
–0.3 to 0.3
–0.7 to 100
–100 to 0.7
–0.7 to 100
–0.3 to 5.5
–5 to 5
HSO
V
V
, V
, or V
SS2 SSA
SS1
SS1
Voltage
V
to V
or V
SSA
SS2
3
SWO
PLOSS to VPOS
RDET
VDD to VSS1, VSS2, or VSSA
2
CT1, CT2, SP1, SP2
Peak Current
A
A
2
VPOS
–5 to 5
4
DC Current
CT1,CT2,SP1,SP2
Storage
–0.2 to 0.2
–65 to 150
–40 to 85
Ambient Temperature
°C
Operating
Notes:
1. Unless otherwise noted, all voltages referenced to VNEG. Permanent device damage may occur if the maximum
ratings are exceeded. Functional operation should be restricted to those conditions specified in the operational
sections of this data sheet. Exposure to absolute maximum rating conditions for extended periods may adversely affect
device reliability.
2. Transient surge is defined in IEC60060 as a 1000 V impulse of either polarity applied across CT1–CT2 or SP1–SP2.
The shape of the impulse shall have a 300 ns full rise time and a 50 µs half fall time, with 201 source impedance.
3. SWO is referenced to VSS2
.
4. Higher dc current is possible in the application, but only utilizing external bridge diodes. Refer to reference design
documentation for further detail.
4
Rev. 1.0
Si3402-B
Table 3. Surge Immunity Ratings1,2,3
Type
Description
Cable discharge event tolerance
Air discharge (IEC 61000-4-2)
Rating
Unit
kV
kV
kV
V
4
CDE
–3.5 to 3.5
–16.5 to 16.5
–8 to 8
ESD (System-Level)
Contact discharge (IEC 61000-4-2)
JEDEC (JESD22-C101C)
ESD (CDM)
ESD (HBM)
–750 to 750
–2000 to 2000
JEDEC (JESD22-A114E)
V
Telephony Voltage
Compatibility
IEEE 802.3, Clause 33.5.6
175
Vp
Notes:
1. Permanent device damage may occur if the maximum ratings are exceeded. Functional operation should be restricted
to those conditions specified in the operational sections of this data sheet. Exposure to absolute maximum rating
conditions for extended periods may adversely affect device reliability.
2. For more information regarding system-level surge tolerance, refer to “AN315: Robust Electrical Surge Immunity for
PoE PDs through Integrated Protection”.
3. Designs must be compliant with the PCB layout and external component recommendations outlined in the Si3402 EVB
User Guide and application note, “AN956: Using the Si3402-B PoE PD Controller in Isolated and Non-Isolated
Designs”.
4. J. Deatherage and D. Jones, “Multiple Factors Trigger Cable Discharge Events in Ethernet LANs,” Electronic Design
Dec. 4, 2000.
Rev. 1.0
5
Si3402-B
Table 4. Electrical Characteristics
Parameter
Description
Min
Typ
Max
Unit
Detection
2.7
14
—
—
—
—
11
22
42
Classification
Undervoltage Lockout
(UVLO) Engaged
VPORT
(Switching regulator OFF)
V
Undervoltage Lockout
(UVLO) Disengaged
30
—
36
(Switching regulator ON)
1
Transient Surge
—
—
—
0
100
—
—
—
—
—
—
—
2
—
10
25
4
Input Offset Current
VPORT < 10 V
VPORT = 57 V
Class 0
µA
µA
Diode Bridge Leakage
Class 1
9
12
20
30
44
3.1
—
680
3
2
IPORT Classification
Class 2
17
26
36
—
—
470
1
mA
Class 3
Class 4
3
IPORT Operating Current
36 V < VPORT < 57 V
Inrush
mA
mA
mA
140
—
—
1.5
4
Current Limit
Operating
Hotswap FET On-Resistance
36 V < VPORT < 57 V
Power Loss (PLOSS) VPORT
Threshold
VPOS - (Greater of CT1 or
CT2), or VPOS - (Greater
of SP1 or SP2)
1
2
V
Switcher Frequency
—
—
—
350
50
—
75
kHz
%
V
Maximum Switcher Duty Cycle
Switcher Output Transient Voltage
Switching FET On-Resistance
—
100
0.3
—
0.5
1
6
Regulated Feedback @ Pin FB
DC Avg.
1.35
—
V
Notes:
1. Transient surge defined in IEC60060 as a 1000 V impulse of either polarity applied to CT1–CT2 or SP1–SP2. The
shape of the impulse shall have a 300 ns full rise time and a 50 µs half fall time with 201 source impedance.
2. The classification currents are guaranteed only when recommended RCLASS resistors are used, as specified in
Table 10.
3. IPORT includes full operating current of switching regulator controller.
4. The PD interface includes dual-level input current limit. At turn-on, before the HSO load capacitor is charged, the
current limit is set at the inrush level. After the capacitor has been charged within ~1.25 V of VNEG, the operating
current limit is engaged. This higher current limit remains active until the UVLO lower limit has been tripped or until the
hotswap switch is sufficiently current-limited to cause a foldback of the HSO voltage.
5. See application note, “AN956: Using the Si3402-B PoE PD Controller in Isolated and Non-Isolated Designs” for more
information.
6. Applies to non-isolated applications only (VOUT on schematic in Figure 1).
6
Rev. 1.0
Si3402-B
Table 4. Electrical Characteristics (Continued)
Description
Min
Typ
Max
Parameter
Unit
6
Regulated Output Voltage Tolerance
Output voltage tolerance @
VOUT
–5
—
5
%
0-5 mA and UVLO
Disengaged
VDD Accuracy
4.5
—
5.5
V
Thermal Shutdown
Thermal Shutdown Hysteresis
Notes:
Junction temperature
—
—
160
—
—
ºC
ºC
25
1. Transient surge defined in IEC60060 as a 1000 V impulse of either polarity applied to CT1–CT2 or SP1–SP2. The
shape of the impulse shall have a 300 ns full rise time and a 50 µs half fall time with 201 source impedance.
2. The classification currents are guaranteed only when recommended RCLASS resistors are used, as specified in
Table 10.
3. IPORT includes full operating current of switching regulator controller.
4. The PD interface includes dual-level input current limit. At turn-on, before the HSO load capacitor is charged, the
current limit is set at the inrush level. After the capacitor has been charged within ~1.25 V of VNEG, the operating
current limit is engaged. This higher current limit remains active until the UVLO lower limit has been tripped or until the
hotswap switch is sufficiently current-limited to cause a foldback of the HSO voltage.
5. See application note, “AN956: Using the Si3402-B PoE PD Controller in Isolated and Non-Isolated Designs” for more
information.
6. Applies to non-isolated applications only (VOUT on schematic in Figure 1).
Table 5. Total Power Dissipation
Description
Test Condition
Min
Typ
Max
Unit
—
1.2
—
W
Power Dissipation
VPORT = 50 V, V
= 5 V, 2 A
OUT
OUT
VPORT = 50 V, V
bridges bypassed
= 5 V, 2 A w/ diode
—
0.7
—
W
Power Dissipation*
*Note: Silicon Laboratories recommends the on-chip diode bridges be bypassed when output power requirements are >7 W
or in thermally-constrained applications. For more information, see “AN313: Using the Si3402 in High Power
Applications”.
Table 6. Package Thermal Characteristics
Parameter
Symbol
Test Condition
Typ
Unit
Still air; assumes a minimum of
nine thermal vias are connected
to a 2 in heat spreader plane
for the package “pad” node
(VNEG).
Thermal Resistance
(Junction to Ambient)
2
44
°C/W
JA
Rev. 1.0
7
Si3402-B
2. Typical Application Schematics
To
Ethernet PHY
C5
C4
R3
R2
RJ-45
C3
FB
CT1
CT2
SP1
D1
Si3402
SP2
R1
L1
SWO
RDET
EROUT
RCL
C6
R4
C2
C1
C7
Figure 1. Schematic—Class 0 with Non-Isolated 5 V Output*
*Note: This is a simplified schematic. See application note, “AN956: Using the Si3402-B PoE PD Controller in Isolated and
Non-Isolated Designs” for more details and complete application schematics.
Table 7. Component Listing—Class 0 with 5 V Output
Item
Type
Value
Toler.
Rating
Notes
C1
Capacitor
15 µF
20%
100 V
Switcher supply capacitor. Several paral-
lel capacitors are used for lower ESR.
C2
C3
Capacitor
Capacitor
0.1 µF
560 µF
20%
20%
100 V
10 V
PD input supply capacitor.
Switcher load capacitor — 560 µF in
parallel with X5R 22 µF capacitor for
lower ESR.
C4
C5
C6
C7
R1
R2
R3
R4
D1
L1
Capacitor
Capacitor
0.1 µF
1 nF
20%
10%
16 V
16 V
VDD bypass capacitor.
Do not populate.
Compensation capacitor.
Do not populate.
Resistor
Resistor
Resistor
Resistor
Diode
24.3 k
8.66 k
3.24 k
47 k
1%
1%
1/16 W
1/16 W
1/16 W
1/16 W
100 V
Detection resistor.
Feedback resistor divider.
Feedback resistor divider.
Feedback compensation resistor.
Schottky diode; part no. PDS5100.
Coilcraft part no. MSS1278-333ML.
1%
20%
Inductor
33 µH
20%
3.5 A
8
Rev. 1.0
Si3402-B
To Ethernet PHY
D1
D2
D3
T1
R5
RJ-45
R6
SWO
C8
CT1
CT2
SP1
SP2
RDET
ISOSSFT
VDD
VO618A
C3
Si3402
R2
R4
C4
EROUT
R1
R8
R3
RCL
C2
C1
R7
C5
C7
Figure 2. Schematic—Class 1 with Isolated 5.0 V Output*
*Note: This is a simplified schematic. See application note, “AN956: Using the Si3402-B PoE PD Controller in Isolated and
Non-Isolated Designs” for more details and complete application schematics.
Table 8. Components—Class 1 with Isolated 5.0 V Output
Item
Type
Value
Toler.
Rating
Notes
C1
Capacitor
15 µF
20%
100 V
Switcher supply capacitor. Several paral-
lel capacitors are used for lower ESR.
C2
C3
Capacitor
Capacitor
0.1 µF
20%
20%
100 V
10 V
PD input supply capacitor.
1000 µF
Switcher load capacitor. 100 µF in paral-
lel 1000 µF and optional 1 µH inductor
for additional filtering.
C4
C5
Capacitor
Capacitor
Capacitor
3.3 nF
15 nF
0.1 µF
10%
10%
20%
16 V
16 V
16 V
Feedback compensation.
Feedback compensation.
VDD bypass capacitor.
Do not populate.
C7
C8
R1
Resistor
Resistor
24.3 k
4.7 k
0
1%
1/16 W
1/16 W
1/16 W
1/16 W
1/16 W
1/16 W
1/16 W
1/16 W
40 V
Detection resistor.
R2
10%
Pull-up resistor.
R3
Resistor
0 resistor.
R4
Resistor
0
0 resistor.
R5
Resistor
2.05 k
36.5 k
12.1 k
127
10 A
1%
1%
1%
1%
Pull-up resistor.
R6
Resistor
Feedback resistor divider.
Feedback resistor divider.
Classification resistor.
Schottky diode; part no. PN PDS1040.
Snubber diode (1N4148)
Snubber diode (DFLT30A)
Coilcraft part number FA2672 (5 V).
R7
Resistor
R8
Resistor
D1
Diode
D2
Diode
2 A
100 V
D3
Diode
30 V
4.22 A
T1
Transformer
Opto-coupler
Voltage reference
40 µH
VO618A
TLV431
Rev. 1.0
9
Si3402-B
buck regulator topology or an isolated flyback regulator
topology.
3. Functional Description
The Si3402 consists of two major functions: a hotswap
The Si3402 is designed to operate with both 802.3-
compliant Power Sourcing Equipment (PSE) and pre-
standard (legacy) PSEs that do not adhere to the 802.3
specified inrush current limits. The Si3402 is compatible
with compliant and legacy PSEs because it uses two
levels for the hotswap current limits. By setting the initial
inrush current limit to a low level, a PD based on the
Si3402 minimizes the current drawn from either a
compliant or legacy PSE during startup. After powering
up, the Si3402 automatically switches to a higher-level
current limit, thereby allowing the PD to consume up to
12.95 W (the max power allowed by the 802.3
specification).
controller/interface and
a
complete pulse-width-
modulated switching regulator (controller and power
FET).
3.1. Overview
The hotswap interface of the Si3402 provides the
complete front end of an 802.3-compliant PD. The
Si3402 also includes two full diode bridges, a transient
voltage
surge
suppressor,
detection
circuit,
classification current source, and dual-level hotswap
current limiting switch. This high level of integration
enables direct connection to the RJ-45 connector,
simplifies system design, and provides significant
advantages for reliability and protection. The Si3402
requires only four standard external components
(detection resistor, optional classification resistor, load
capacitor, and input capacitor) to create a fully 802.3-
compliant interface. For more information about
supporting higher-power applications, see “AN313:
Using the Si3402 in High Power Applications” and
“AN314: Power Combining Circuit for PoE for up to
18.5 W Output”.
Excessive power cycling or short circuit faults will
engage the thermal overload protection to prevent the
on-chip power MOSFETs from exceeding their safe and
reliable operating ranges. By properly sizing the devices
and implementing on-chip thermal protection, the
Si3402 can go through multiple turn-on sequences
without overheating the package or damaging the
device. The switching regulator power MOSFET has
been designed and sized to withstand the high peak
currents created when converting a high-voltage, low-
current supply into a low-voltage, high-current supply.
The Si3402 integrates
a
complete pulse-width
modulated switching regulator that includes the
controller and power FET. The switching regulator
utilizes a constant frequency pulse-width modulated
controller optimized for all possible load conditions in
PoE applications. The regulator integrates a low on-
resistance (Ron) switching power MOSFET that
minimizes power dissipation, increases overall regulator
efficiency, and simplifies system design. An integrated
error amplifier, precision reference, and soft-start
feature provide the flexibility of using a non-isolated
3.2. PD Hotswap Controller
The Si3402 hotswap controller changes its mode of
operation based on the input voltage applied to the CT1
and CT2 pins or the SP1 and SP2 pins, the 802.3-
defined modes of operation, and internal controller
requirements. Table 9 defines the modes of operation
for the hotswap interface.
PLOSS
VPOSF VPOSS
RDET
ISOSSFT
SSFT
DETECTION
CONTROL
10 V
5 V
IABS
ITC
CENTRAL BIAS
BANDGAP REF
SWITCHER
STARTUP & BIAS
POWER LOSS
DETECTOR
0 V
ON
1.23 V
VREF
12 V
DIODE BRIDGES
OFF
AND PROTECTION
HOTSWAP
CONTROL
CT2/SP2
CT1/SP1
CLASSIFICATION
CONTROL
39 V
32 V
ON
OFF
CURRENT
LIMIT
12 V
22 V
ON
HI/LO
OFF
HSO
VNEG
RCL
Figure 3. Hotswap Block Diagram
10
Rev. 1.0
Si3402-B
As an added benefit, the transient surge suppressor,
when tripped, actively disables the hotswap interface
and switching regulator, preventing downstream circuits
from encountering the high-energy transients.
Table 9. Hotswap Interface Modes
Input Voltage
Si3402 Mode
(|CT1-CT2| or |SP1-SP2|)
3.2.2. Detection
0 to 2.7 V
2.7 to 11 V
11 to 14 V
Inactive
In order to identify a device as a valid PD, a PSE will
apply a voltage in the range of 2.8 to 10 V on the cable
and look for the 24.3 k signature resistor. The Si3402
will react to voltages in this range by connecting an
external 24.3 k resistor between VPOS and VNEG. This
external resistor and internal low-leakage control
circuitry create the proper signature to alert the PSE
that a valid PD has been detected and is ready to have
power applied. The internal hotswap switch is disabled
during this time to prevent the switching regulator and
attached load circuitry from generating errors in the
detection signature.
Detection signature
Detection turns off and
internal bias starts
14 to 22 V
22 to 42 V
Classification signature
Transition region
42 up to 57 V
Switcher operating mode
(hysteresis limit based on
rising input voltage)
57 down to 36 V
Switcher operating mode
(hysteresis limit based on
falling input voltage)
Since the Si3402 integrates the diode bridges, the IC
can compensate for the voltage and resistance effects
of the diode bridges. The 802.3 specification requires
that the PSE use a multi-point, V/I measurement
technique to remove the diode-induced dc offset from
the signature resistance measurement. However, the
specification does not address the diode's nonlinear
resistance and the error induced in the signature
resistor measurement. Since the diode's resistance
appears in series with the signature resistor, the PD
system must find some way of compensating for this
error. In systems where the diode bridges are external,
compensation is difficult and suffers from errors. Since
the diode bridges are integrated in the Si3402, the IC
can compensate for this error by offsetting resistance
across all operating conditions and thus meeting the
802.3 requirements. An added benefit is that this
function can be tested during the IC’s automated testing
step, guaranteeing system compliance when used in
the final PD application. For more information about
supporting higher-power applications (above 12.95 W),
see “AN313: Using the Si3402 in High Power
Applications” and “AN314: Power Combining Circuit for
PoE for up to 18.5 W Output”.
3.2.1. Rectification Diode Bridges and
Surge Suppressor
The 802.3 specification defines the input voltage at the
RJ-45 connector of the PD with no reference to polarity.
In other words, the PD must be able to accept power of
either polarity at each of its inputs. This requirement
necessitates the use of two sets of diode bridges, one
for the CT1 and CT2 pins and one for the SP1 and SP2
pins to rectify the voltage. Furthermore, the standard
requires that a PD withstand a high-voltage transient
surge consisting of a 1000 V common-mode impulse
with 300 ns rise time and 50 µs half fall time. Typically,
the diode bridge and the surge suppressor have been
implemented externally, adding cost and complexity to
the PD system design.
The diode bridge* and the surge suppressor have been
integrated into the Si3402, thus reducing system cost
and design complexity.
*Note: Silicon Laboratories recommends that on-chip diode
bridges be bypassed when >7 W of output power is
required.
By integrating the diode bridges, the Si3402 gains
access to the input side of the diode bridge. Monitoring
the voltage at the input of the diode bridges instead of
the voltage across the load capacitor provides the
earliest indication of a power loss. This true early power
loss indicator, PLOSS, provides a local microcontroller
time to save states and shut down gracefully before the
load capacitor discharges below the minimum 802.3-
specified operating voltage of 36 V. Integration of the
surge suppressor enables optimization of the clamping
voltage and guarantees protection of all connected
circuitry.
3.2.3. Classification
Once the PSE has detected a valid PD, the PSE may
classify the PD for one of five power levels or classes. A
class is based on the expected power consumption of
the powered device. An external resistor sets the
nominal class current that can then be read by the PSE
to determine the proper power requirements of the PD.
When the PSE presents a fixed voltage between 15.5 V
and 20.5 V to the PD, the Si3402 asserts the class
current from VPOS through the RCL resistor. The
resistor values associated with each class are shown in
Table 10.
Rev. 1.0
11
Si3402-B
Table 10. Class Resistor Values
Class
Usage
Peak Power Levels
Nominal Class
RCL Resistor (1%,
1/16 W)
Current
0
Default
0.44 to 12.95 W
< 4 mA
> 681
(or open circuit)
1
2
3
4
Optional
Optional
Optional
PoE+
0.44 to 3.84 W
3.84 to 6.49 W
6.49 to 12.95 W
12.95 to 17 W
10.5 mA
18.5 mA
28 mA
140
75.0
48.7
33.2
40 mA
3.2.4. Under Voltage Lockout
3.2.5. Dual Current Limit and Switcher Turn-On
The 802.3 standard specifies the PD to turn on when The Si3402 implements dual current limits. While the
the line voltage rises to 42 V and for the PD to turn off hotswap MOSFET is charging the switcher supply
when the line voltage falls to 30 V. The PD must also capacitor, the Si3402 maintains a low current limit. The
maintain a large on-off hysteresis region to prevent switching regulator is disabled until the voltage across
wiring losses between the PSE and the PD from the hotswap MOSFET becomes sufficiently low,
causing startup oscillation.
indicating the switcher supply capacitor is almost
completely charged. When this threshold is reached,
the switcher is activated, and the hotswap current limit
is increased. This threshold also has hysteresis to
prevent systemic oscillation as the switcher begins to
draw current and the current limit is increased, which
allows resistive losses in the cable to effectively
decrease the input supply.
The Si3402 incorporates an undervoltage lockout
(UVLO) circuit to monitor the line voltage and determine
when to apply power to the integrated switching
regulator. Before the power is applied to the switching
regulator, the hotswap switch output (HSO) pin is high-
impedance and typically follows VPOS as the input is
ramped (due to the discharged switcher supply
capacitor). When the input voltage rises above the The Si3402 stays in a high-level current limit mode until
UVLO turn-on threshold, the Si3402 begins to turn on the input voltage drops below the UVLO turn-off
the internal hotswap power MOSFET. The switcher threshold or excessive power is dissipated in the
supply capacitor begins to charge up under the current hotswap switch.
limit control of the Si3402, and the HSO pin transitions
An additional feature of the current limit circuitry is
from VPOS to VNEG. The Si3402 includes hysteretic
current limiting in the event of a fault condition. When
UVLO circuits to maintain power to the load until the
the current limit is switched to the higher level, 470 mA
input voltage falls below the UVLO turn-off threshold.
of current can be drawn by the PD. Should a fault cause
Once the input voltage falls below 30 V, the internal
more than this current to be consumed, the voltage
across the hotswap MOSFET will increase to clamp the
hotswap MOSFET is turned off.
maximum amount of power consumed. The power
dissipated by the MOSFET can be very high under this
condition; therefore, the hot swap switch goes into a
temporary 10 mA current limit mode and turns off the
switcher. After 90 ms have elapsed, and if the switcher
supply capacitor is recharged, the hot swap switch turns
back on in the 470 mA limit mode, and enables the
switcher.
12
Rev. 1.0
Si3402-B
3.2.6. Power Loss Indicator
isolated applications include wireless access points and
security cameras. In these applications, there is no
explicit need for dc isolation between the switching
regulator output and the hotswap interface. An isolated
system must be used when the powered device
interfaces with other self-powered equipment or has
external conductors accessible to the user or other
applications. For proper operation, the regulated output
supply of the switching regulator must not have a dc
electrical path to the hotswap interface or switching
regulator primary side. Isolated applications include
point-of-sale terminals where the user can touch the
grounded metal chassis.
A situation can occur in which power is lost at the input
of the diode bridge and the hotswap controller does not
detect the fault due to the VPOS to VNEG capacitor
maintaining the voltage. In such a situation, the PD can
remain operational for hundreds of microseconds
despite the PSE having removed the line voltage. If it is
recognized early enough, the time from power loss to
power failure can provide valuable time to gracefully
shut down an application.
Due to integration of the diode bridges, the Si3402 is
able to instantaneously detect the removal of the line
voltage and provide that early warning signal to the PD
application. The PLOSS pin is an open drain output that
pulls up to VPOS when the voltage difference between
VPOSS and CTx or SPx is smaller than 1.5 V. When
VPOSS-CTx or VPOSS-SPx voltage become >1.5 V,
the output becomes high-impedance, allowing an
external pull-down resistor to change the logic state of
PLOSS. The benefit of this indicator is that the powered
device may include a microcontroller that can quickly
save its memory or operational state before draining the
supply capacitors and powering itself down. This feature
can help improve overall manageability in applications,
such as wireless access points.
The application determines the converter topology. An
isolated application will require a flyback transformer-
based switching topology while
a
non-isolated
application can use an inductor-based buck converter
topology. In the isolated case, dc isolation is achieved
through a transformer in the forward path and a voltage
reference plus opto-isolator in the feedback path. The
application circuit shown in Figure 2 is an example of
such a topology. The non-isolated application in
Figure 1 makes use of a single inductor as the energy
conversion element, and the feedback signal is directly
supplied into the internal error amplifier. As can be seen
from the application circuits, the isolated topology has
an increased number of components, thus increasing
the bill of materials (BOM) and system footprint.
3.3. Switching Regulator
Power over Ethernet (PoE) applications fall into two
broad categories, isolated and non-isolated. Non- To optimize cost and ease implementation, each
isolated systems can be used when the powered device application should be evaluated for its isolated or non-
is self-contained and does not provide external isolated requirements.
conductors to the user or another application. Non-
EROUT
VPOSF VPOSS
SSFT
FB
SWO
PULSE-
WIDTH
MODULATOR
ERROR
AMPLIFIER
SWITCH
DRIVE
OSCILLATOR
IABS
ITC
SWITCHER
STARTUP & BIAS
VREF
HSO
VDD
VSSA
ISOSSFT
VSS1
VSS2
Figure 4. Switcher Block Diagram
Rev. 1.0
13
Si3402-B
3.3.1. Switcher Startup
The PWM controls the switching FET drive circuitry. A
significant advantage of integrating the switching power
FET onto the same monolithic IC as the switching
regulator controller is the ability to precisely adjust the
drive strength and timing to the FET's sizable gate,
resulting in high regulator efficiency. Furthermore,
current-limiting circuitry prevents the switching FET
from sinking too much current, dissipating too much
power, and becoming damaged. Thermal overload
protection provides a secondary level of protection.
The switching regulator is disabled until the hotswap
interface has both identified itself to the PSE and
charged the supply capacitor needed to filter the
switching regulator's high-current transients. Once the
supply capacitor is charged, the hotswap controller
engages the internal bias currents and supplies used by
the switcher. Additionally, the soft-start current begins to
charge the internal soft-start capacitor.
Ramping this voltage slowly allows the switching
regulator to bring up the regulated output voltage in a
controlled manner. Controlling the initial startup of the
regulated voltage restrains power dissipation in the
switching FET and prevents overshoot and ringing in
the output supply voltage.
The flexibility of the Si3402's switching regulator allows
the system designer to realize either the isolated or non-
isolated application circuitry using a single device. In
operation, the integration of the switching FET allows
tighter control and more efficient operation than a
general-purpose switching regulator coupled with a
general-purpose external FET.
3.3.2. Switching Regulator Operation
The switching regulator of the Si3402 is constant-
3.3.3. Flyback Snubber
frequency,
pulse-width-modulated
(PWM),
and
Extremely high voltages can be generated by the
inductive kick associated with the leakage inductance of
the primary side of the flyback transformer used in
isolated applications.
controller integrated with switching power FETs
optimized for the output power range defined by the
802.3 specification.
Once the hotswap interface has ensured proper turn-on
of the switching regulator controller, the switcher is fully
operational. An internal free-running oscillator and
internal precision voltage reference are fed into the
pulse-width modulator. The output of the error amplifier
(either internal for non-isolated applications or external
for isolated applications) is also routed into the PWM
and determines the slicing of the oscillator.
Refer to application note, “AN956: Using the Si3402-B
PoE PD Controller in Isolated and Non-Isolated
Designs” for more information on the snubber.
14
Rev. 1.0
Si3402-B
4. Pin Descriptions
20
19
18
17
16
15
1
2
3
4
EROUT
SSFT*
14
13
12
11
CT1
VNEG
(PAD)
CT2
VDD
VPOSF
ISOSSFT*
SP1
5
6
7
8
9
10
Table 11. Si3402 Pin Descriptions (Top View)
Pin#
Name
Description
1
EROUT Error-amplifier output and PWM input; directly connected to opto-coupler in isolated application.
The non-isolated soft start function is internal on the Si3402-B. Therefore, this pin is not internally con-
nected.
2
SSFT*
3
4
5
6
7
8
VDD
5 V supply rail for switcher; provides drive for opto-coupler.
ISOSSFT* The isolated soft start function is internal on the Si3402-B. Therefore, this pin is not internally connected.
PLOSS Early power loss indicator; open drain output is pulled to VPOS when VPORT is applied.
RDET
HSO
RCL
Input pin for external precision detection resistor; also used for establishing absolute current reference.
Hotswap switch output; connects to VNEG through hotswap switch.
Input pin for external precision classification resistor; float if optional RCLASS is unused.
Rectified high-voltage supply, negative rail. Must be connected to thermal PAD node (VNEG) on package
bottom. This thermal pad must be connected to VNEG (pin #9) as well as a 2 in2 heat spreader plane using
a minimum of nine thermal vias.
9,
Pad
VNEG
10
11
12
13
14
SP2
SP1
High-voltage supply input from spare pair; polarity-insensitive.
High-voltage supply input from spare pair; polarity-insensitive.
VPOSF Rectified high-voltage supply, positive rail (force node)
CT2
CT1
High-voltage supply input from center tap of Ethernet transformer; polarity-insensitive.
High-voltage supply input from center tap of Ethernet transformer; polarity-insensitive.
Analog ground. In new designs, VSSA can be left floating for easier PCB layout, and VSS2 used as analog
ground. VSSA is internally connected to VSS2.
15
16
17
VSSA
VPOSS*
VSS1*
The positive rail sense node function is no longer implemented. Therefore, this pin is not internally con-
nected.
This former negative supply rail pin is no longer implemented. Therefore, this pin is not internally con-
nected.
18
19
20
SWO
VSS2
FB
Switching transistor output; drain of switching N-FET.
Negative supply rail for switcher; externally tied to HSO.
Regulated feedback input in non-isolated application.
Note: * Si3402-A legacy pin only, shown for compatibility and comparison purposes. Legacy components and connections for
this pin are harmless and can be either retained or deleted.
Rev. 1.0
15
Si3402-B
5. Package Outline
Figure 5 illustrates the package details for the Si3402. Table 12 lists the values for the dimensions shown in the
illustration.
Figure 5. 20-Lead Quad Flat No-Lead Package (QFN)
Table 12. Package Dimensions
Dimension
Min
0.80
0.00
0.25
Nom
0.85
Max
0.90
0.05
0.35
A
A1
b
0.02
0.30
D
5.00 BSC.
2.70
D2
e
2.60
2.80
0.80 BSC.
5.00 BSC.
2.70
E
E2
L
2.60
0.50
0.00
—
2.80
0.60
0.10
0.10
0.10
0.08
0.10
0.55
L1
aaa
bbb
ccc
ddd
—
—
—
—
—
—
—
—
Notes:
1. All dimensions shown are in millimeters (mm) unless otherwise noted.
2. Dimensioning and tolerancing per ANSI Y14.5M-1994.
3. This drawing conforms to the JEDEC Solid State Outline MO-220, Variation VHHB-1.
16
Rev. 1.0
Si3402-B
6. Recommended Land Pattern
Figure 6. Si3402 Recommended Land Pattern
Table 13. PCB Land Pattern Dimensions
Symbol
P1
Min
Nom
2.75
2.75
0.30
0.95
4.70
4.70
0.80
Max
2.80
2.80
0.35
1.00
2.70
2.70
0.25
0.90
P2
X1
Y1
C1
C2
E
Notes:
General
1. All dimensions shown are in millimeters (mm) unless otherwise noted.
2. Dimensioning and Tolerancing is per the ANSI Y14.5M-1994 specification.
3. This Land Pattern Design is based on the IPC-7351 guidelines.
Solder Mask Design
4. All metal pads are to be non-solder mask defined (NSMD). Clearance between the solder mask and the
metal pad is to be 60 µm minimum, all the way around the pad.
Stencil Design
5. A stainless steel, laser-cut and electro-polished stencil with trapezoidal walls should be used to assure
good solder paste release.
6. The stencil thickness should be 0.125 mm (5 mils).
7. The ratio of stencil aperture to land pad size should be 1:1 for all perimeter pins.
8. A 2x2 array of 1.2 mm square openings on 1.4 mm pitch should be used for the center ground pad.
Card Assembly
9. A No-Clean, Type-3 solder paste is recommended.
10. The recommended card reflow profile is per the JEDEC/IPC J-STD-020 specification for Small Body
Components.
Rev. 1.0
17
Si3402-B
7. Ordering Guide
1,2
Package
Temp Range
Recommended
Maximum Output Power
Part Number
Si3402-B-GM
20-pin QFN,
–40 to 85 °C
< 10 W (IEEE 802.3at Type 1 systems)
Pb-free; RoHS compliant
Notes:
1. “X” denotes product revision.
2. Add an “R” at the end of the part number to denote tape and reel option.
18
Rev. 1.0
Si3402-B
8. Device Marking Diagram
Figure 7. Device Marking Diagram
Table 14. Device Marking Table
Line #
Text Value
Description
Base part number. This is not the “Ordering Part Number” since it does
not contain a specific revision. Refer to "7. Ordering Guide" on page 18
for complete ordering information.
1
Si3402
B = Device Revision B
2
3
B-GM
G = Extended temperature range.
M = QFN package.
TTTTTT
Trace code (assigned by the assembly subcontractor).
Pin 1 identifier.
Circle = 20 mils Diameter
(Bottom-Left Justified)
4
YY
Assembly year.
Assembly week.
WW
Rev. 1.0
19
Si3402-B
DOCUMENT CHANGE LIST
Revision 0.4 to Revision 1.0
Updated Table 2 on page 4 to reflect improvements
and clarifications for several parameters.
Updated Table 4 on page 6 to reflect detailed
Si3402-B behaviors, while retaining system-level
compatibility with Si3402-A.
Updated Table 7, “Component Listing—Class 0 with
5 V Output,” on page 8 and Table 8, “Components—
Class 1 with Isolated 5.0 V Output,” on page 9 to
reflect component values that must be changed at
the board level to maintain Si3402–A compatibility
when using Si3402-B.
Updated Table 11, “Si3402 Pin Descriptions (Top
View),” on page 15 and related diagrams to indicate
4 pins that are not internally connected on Si3402-B
(SSFT, ISOSSFT, VPOSS, VSS1) vs. Si3402-A.
20
Rev. 1.0
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