SP7650ER [SIPEX]

Evaluation Board Manual; 评估板手册
SP7650ER
型号: SP7650ER
厂家: SIPEX CORPORATION    SIPEX CORPORATION
描述:

Evaluation Board Manual
评估板手册

稳压器 开关式稳压器或控制器 电源电路 开关式控制器
文件: 总10页 (文件大小:355K)
中文:  中文翻译
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SP7650  
Evaluation Board Manual  
ƒ Easy Evaluation for the  
SP7650ER 12V Input, 0 to 3A  
Output Synchronous Buck  
Converter  
ƒ Built in Low Rds(on) Power FETs  
ƒ UVLO Detects Both VCC and VIN  
ƒ High Integrated Design, Minimal  
Components  
ƒ High Efficiency: 90%  
ƒ Feature Rich: UVIN, Programmable  
Softstart, External VCC Supply and  
Output Dead Short Circuit Shutdown  
SP7650EB SCHEMATIC  
U1  
SP7650  
L1  
1
2
26  
PGND  
PGND  
PGND  
GND  
VFB  
LX  
VOUT  
6.8uH  
25  
24  
23  
22  
21  
20  
19  
18  
17  
16  
15  
14  
LX  
LX  
3.30V  
0-3A  
R1  
RZ2  
CZ2  
RZ3  
3
C3  
7.15k,1%  
15k,1%  
1,000pF  
4
LX  
22uF  
6.3V  
CP1  
5
68.1k,1%  
CZ3  
VCC  
GND  
GND  
GND  
BST  
NC  
150pF  
6
22pF  
fs=300Khz  
COMP  
UVIN  
GND  
SS  
CVCC  
2.2uF  
7
CF1  
GND2  
C3  
8
100pF  
DBST  
RBST  
20  
9
R2  
21.5k,1%  
10  
11  
12  
13  
CERAMIC  
1210  
SD101AWS  
CSS  
47nF  
VIN  
VIN  
LX  
X5R  
CBST  
6,800pF  
12V  
VIN  
LX  
VIN  
LX  
VIN  
R3  
R6  
C1  
CERAMIC  
1210  
X5R  
200k,1%  
Notes:  
C1  
U1 Bottom-Side Layout should has  
three Contacts which are  
isolated from one of another, QT  
& QB Drain Contact and  
464,5%  
22uF  
1210  
D1  
16V  
BZX384B5V6  
R4  
100k,1%  
C2  
Vz=5.6V  
Controller GND Contact  
0.1uF  
GND  
All resistor & capacitor size  
0603 unless other wise specify  
Date: 01/04/05 SP7650 Evaluation BoardManual Copyright 2005 Sipex Corporation  
USING THE EVALUATION BOARD  
1) Powering Up the SP7650EB Circuit  
Connect the SP7650 Evaluation Board with an external +12V power supply. Connect  
with short leads and large diameter wire directly to the “VIN” and “GND” posts. Connect  
a Load between the VOUT and GND2 posts, again using short leads with large  
diameter wire to minimize inductance and voltage drops.  
2) Measuring Output Load Characteristics  
It’s best to GND reference scope and digital meters using the Star GND post in the  
center of the board. VOUT ripple can best be seen touching probe tip to the pad for C3  
and scope GND collar touching Star GND post – avoid a GND lead on the scope which  
will increase noise pickup.  
3) Using the Evaluation Board with Different Output Voltages  
While the SP7650 Evaluation Board has been tested and delivered with the output set  
to 3.30V, by simply changing one resistor, R2, the SP7650 can be set to other output  
voltages. The relationship in the following formula is based on a voltage divider from the  
output to the feedback pin VFB, which is set to an internal reference voltage of 0.80V.  
Standard 1% metal film resistors of surface mount size 0603 are recommended.  
Vout = 0.80V ( R1 / R2 + 1 ) => R2 = R1 / [ ( Vout / 0.80V ) – 1 ]  
Where R1 = 68.1Kand for Vout = 0.80V setting, simply remove R2 from the board.  
Furthermore, one could select the value of R1 and R2 combination to meet the exact  
output voltage setting by restricting R1 resistance range such that 50KΩ ≤ R1 100KΩ  
for overall system loop stability.  
Note that since the SP7650 Evaluation Board design was optimized for 12V down  
conversion to 3.30V, changes of output voltage and/or input voltage will alter  
performance from the data given in the Power Supply Data section. In addition, the  
SP7650ER provides short circuit protection by sensing Vout at GND.  
POWER SUPPLY DATA  
The SP7650ER is designed with a very accurate 1.0% reference over line, load and  
temperature. Figure 1 data shows a typical SP7650 Evaluation Board Efficiency plot,  
with efficiencies to 90% and output currents to 3A. SP7650ER Load Regulation is  
shown in Figure 2 of only 0.1% change in output voltage from no load to 3A load.  
Figures 3 and 4 illustrate a 1.5A to 3A and 0A to 3A Load Step. Start-up Response in  
Figures 5, 6 and 7 show a controlled start-up with different output load behavior when  
power is applied where the input current rises smoothly as the Softstart ramp increases.  
In Figure 8 the SP7650ER is configured for hiccup mode in response to an output dead  
short circuit condition and will Softstart until the over-load is removed. Figure 9 and 10  
show output voltage ripple less than 40mV at no load to 3A load.  
While data on individual power supply boards may vary, the capability of the SP7650ER  
of achieving high accuracy over a range of load conditions shown here is quite  
impressive and desirable for accurate power supply design.  
2
Efficiency vs Load  
Load Regulation  
100  
95  
3.305  
3.300  
3.295  
3.290  
90  
Vin=12V  
Vout=3.3V  
Vin=12V  
85  
Vout=3.3V  
80  
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
1.0  
1.5  
2.0  
2.5  
3.0  
Load Current (A)  
Load Current (A)  
Figure 1. Efficiency vs Load  
Figure 2. Load Regulation  
Vout  
Vout  
Vin  
Vin  
Iout (2A/div)  
Iout (2A/div)  
Vin=12V  
Vin=12V  
Vout=3.3V  
Vout=3.3V  
Figure 3. Load Step Response: 1.5->3A  
Figure 4. Load Step Response: 0->3A  
Vout  
Vout  
Vin  
SoftStart  
Vin  
SoftStart  
Iout (2A/div)  
Iout (2A/div)  
Figure 5. Start-Up Response: No Load  
Figure 6. Start-Up Response: 1.5A Load  
Vout  
SoftStart  
Vout  
Vin  
SoftStart  
Iout (2A/div)  
Ichoke (5A/div)  
Figure 7. Start-Up Response: 3A Load  
Figure 8. Output Load Short Circuit  
3
+5V BIAS SUPPLY APPLICATION SCHEMATIC  
In this application example, the SP7650ER is power by an external +5V bias supply  
which current consumption of 20mA Maximum. If this supply is not available than it is  
recommend Sipex SPX5205 Low-Noise LDO Voltage Regulator.  
U1  
SP7650  
L1  
1
2
26  
25  
24  
23  
22  
21  
20  
19  
18  
17  
16  
15  
14  
PGND  
PGND  
PGND  
GND  
VFB  
LX  
LX  
VOUT  
3.30V  
0-3A  
R1  
68.1k,1%  
6.8uH  
RZ2  
CZ2  
RZ3  
3
LX  
C3  
7.15k,1%  
15k,1%  
1,000pF  
4
LX  
22uF  
6.3V  
CP1  
5
CZ3  
VCC  
GND  
GND  
GND  
BST  
NC  
CVCC  
150pF  
6
22pF  
fs=300Khz  
COMP  
UVIN  
GND  
SS  
2.2uF  
7
CF1  
GND2  
C3  
8
100pF  
SD101AWS  
20  
RBST  
9
R2  
21.5k,1%  
10  
11  
12  
13  
CERAMIC  
1210  
CSS  
47nF  
DBST  
VIN  
VIN  
LX  
X5R  
CBST  
VIN  
LX  
6,800pF  
VIN  
LX  
VIN  
12V  
R3  
Notes:  
+5V  
200k,1%  
C1  
CERAMIC  
1210  
U1 Bottom-Side Layout should has  
three Contacts which are  
isolated from one of another, QT  
& QB Drain Contact and  
C1  
22uF  
16V  
X5R  
R4  
100k,1%  
C2  
Controller GND Contact  
0.1uF  
GND  
All resistor & capacitor size  
0603 unless other wise specify  
Vout ripple = 32mV  
Vout ripple = 40mV  
Vin  
Vin  
Ichoke(2A/div)  
Ichoke (2A/div)  
Figure 9. Output Ripple: No Load  
Figure 10. Output Ripple: 3A Load  
Table 1: SP7650EB Suggested Components and Vendor Lists  
4
TYPE III LOOP COMPENSATION DESIGN  
The open loop gain of the SP7650EB can be divided into the gain of the error amplifier  
Gamp(s), PWM modulator Gpwm, buck converter output stage Gout(s), and feedback  
resistor divider Gfbk. In order to crossover at the selecting frequency fco, the gain of  
the error amplifier has to compensate for the attenuation caused by the rest of the loop  
at this frequency. The goal of loop compensation is to manipulate the open loop  
frequency response such that its gain crosses over 0dB at a slope of –20dB/dec. The  
open loop crossover frequency should be higher than the ESR zero of the output  
capacitors but less than 1/5 to 1/10 of the switching frequency fs to insure proper  
operation. Since the SP7650EB is designed with Ceramic Type output capacitors, a  
Type III compensation circuit is required to give a phase boost of 180° in order to  
counteract the effects of the output LC under damped resonance double pole  
frequency.  
Output Stage  
Type III Voltage Loop  
Compensation Gamp(S)  
Gain Block  
PWM Stage  
Gpwm  
Gout(S)  
Gain Block  
Gain Block  
(SRz2Cz2+1)(SR1Cz3+1)  
(SResrCout+1)  
Vin  
Vramp_pp  
Vref  
(Volts)  
Vout  
(Volts)  
SR1Cz2(SRz3Cz3+1)(SRz2Cp1+1)  
[S^2LCout+S(Resr+Rdc)Cout+1]  
Voltage Feedback  
Gfbk  
Gain Block  
R2  
Vref  
Vout  
OR  
(R1+R2)  
Vfbk  
(Volts)  
Definitions:  
Resr  
Rdc  
:= Output Capacitor Equivalent Series Resitance  
:= Output Inductor DC Resistance  
Vramp_pp := SP7650 Internal RAMP Amplitude Peak to Peak Voltage  
Conditions:  
Cz2 >> Cp1 and R1 >> Rz3  
Output Load Resistance >> Resr and Rdc  
Figure 11. Voltage Mode Control Loop with Loop Dynamic for Type III Compensation  
The simple guidelines for positioning the poles and zeros and for calculating the  
component values for Type III compensation are as follows:  
5
a.  
b.  
Choose fco = fs / 10  
Calculate fp_LC  
fp_LC = 1 / 2π [(L) (C)] ^ 1/2  
c.  
Calculate fz_ESR  
fz_ESR = 1 / 2π (Resr) (Cout)  
d.  
e.  
Select R1 component value such that 50kΩ ≤ R1 100kΩ  
Calculate R2 base on the desired Vout  
R2 = R1 / [(Vout / 0.80V) – 1]  
f.  
Select the ratio of Rz2 / R1 gain for the desired gain bandwidth  
Rz2 = R1 (Vramp_pp / Vin_max) (fco / fp_LC)  
g.  
h.  
i.  
Calculate Cz2 by placing the zero at ½ of the output filter pole frequency  
Cz2 = 1 / π (Rz2) (fp_LC)  
Calculate Cp1 by placing the first pole at ESR zero frequency  
Cp1 = 1 / 2π (Rz2) (fz_ESR)  
Calculate Rz3 by setting the second pole at ½ of the switching frequency and the  
second zero at the output filter double pole frequency  
Rz3 = 2 (R1) (fp_LC) / fs  
j.  
Calculate Cz3 from Rz3 component value above  
Cz3 = 1 / π (Rz3) (fs)  
k.  
Choose 100pF Cf1 220pF to stabilize the SP7650ER internal Error Amplify  
As a particular example, consider for the following SP7650EB with a Type III Voltage  
Loop Compensation component selections:  
Vin = 5 to 15V  
Vout = 3.30V @ 0 to 3A load  
Select L = 6.8uH => yield 40% of maximum 3A output current ripple.  
Select Cout = 22uF Ceramic capacitor (Resr 4m)  
fs = 300khz SP7650 internal Oscillator Frequency  
Vramp_pp = 1.0V SP7650 internal Ramp Peak to Peak Amplitude  
Step by step design procedures:  
a.  
b.  
c.  
d.  
fco = 300khz / 5 = 60khz  
fp_LC = 1 / 2π [(6.8uH)(22uF)]^1/2 15khz  
fz_ESR = 1 / 2π (2m)(22uF) 3.6Mhz  
R1 = 68.1k, 1%  
6
e.  
f.  
R2 = 68.1k/ [(3.30V / 0.80V) – 1] 21.5k, 1%  
Rz2 = 68.1k(1.0V / 15V) (60khz / 15khz) 15k, 1%  
Cz2 = 1 / π (18k) (20khz) 1,000pF, X7R  
g.  
h.  
i.  
Cp1 = 1 / 2π (15k) (3.6Mhz) 10pF => Select Cp1 = 22pF for noise filtering  
Rz3 = 2 (68.1k) (15khz) / 300khz 7.15k, 1%  
Cz3 = 1 / π (7.15k) (300khz) 100pF, COG  
j.  
k.  
Cf1 = 100pF to stabilize SP7650ER internal Error Amplify  
+5V INPUT WITH A TYPE III COMPENSATION APPLICATION SCHEMATIC  
Figure 12 shows another example of SP7650ER configures for +5V input by simply  
changing a few external resistors and capacitors components value for delivering a 0-  
3A output with excellent line and load regulation.  
U1  
SP7650  
L1  
VOUT  
3.30V  
0-3A  
1
2
26  
25  
24  
23  
22  
21  
20  
19  
18  
17  
16  
15  
14  
PGND  
PGND  
PGND  
GND  
VFB  
LX  
LX  
6.8uH  
RZ2  
CZ2  
RZ3  
3
LX  
C3  
7.15k,1%  
15k,1%  
1,000pF  
4
R1  
68.1k,1%  
LX  
22uF  
6.3V  
CP1  
5
CZ3  
VCC  
GND  
GND  
GND  
BST  
NC  
CVCC  
22pF  
150pF  
6
COMP  
UVIN  
GND  
SS  
2.2uF  
7
fs=300Khz  
CF1  
GND2  
C3  
8
100pF  
SD101AWS  
20  
RBST  
9
R2  
21.5k,1%  
10  
11  
12  
13  
CERAMIC  
1210  
CSS  
47nF  
DBST  
VIN  
VIN  
LX  
X5R  
CBST  
5V  
VIN  
LX  
6,800pF  
VIN  
LX  
VIN  
C1  
CERAMIC  
0805  
X5R  
R3  
100k,1%  
Notes:  
C1  
U1 Bottom-Side Layout should has  
three Contacts which are  
isolated from one of another, QT  
& QB Drain Contact and  
22uF  
6.3V  
C2  
0.1uF  
GND  
Controller GND Contact  
All resistor & capacitor size  
0603 unless other wise specify  
Figure 12. SP7650ER Configures for Vin = 5V, Vout = 3.3V at 0-3A Output Load Current  
7
PC LAYOUT DRAWINGS  
Figure 13. SP7650EB Component Placement  
Figure 14. SP7650EB PC Layout Top Side  
Figure 15. SP7650EB PC Layout 2nd Layer Side  
8
Figure 16. SP7650EB PC Layout 3rd Layer Side  
Figure 17. SP7650EB PC Layout Bottom Side  
9
Table 2: SP7650EB List of Materials  
8700  
8700  
-
-
0
ORDERING INFORMATION  
Temperature Range  
Model  
Package Type  
SP7650EB…................................-40°C to +85°C...............…SP7650 Evaluation Board  
SP7650ER..............................…. -40°C to +85°C.................................……26-pin DFN  
10  

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