SP7650ER [SIPEX]
Evaluation Board Manual; 评估板手册型号: | SP7650ER |
厂家: | SIPEX CORPORATION |
描述: | Evaluation Board Manual |
文件: | 总10页 (文件大小:355K) |
中文: | 中文翻译 | 下载: | 下载PDF数据表文档文件 |
SP7650
Evaluation Board Manual
Easy Evaluation for the
SP7650ER 12V Input, 0 to 3A
Output Synchronous Buck
Converter
Built in Low Rds(on) Power FETs
UVLO Detects Both VCC and VIN
High Integrated Design, Minimal
Components
High Efficiency: 90%
Feature Rich: UVIN, Programmable
Softstart, External VCC Supply and
Output Dead Short Circuit Shutdown
SP7650EB SCHEMATIC
U1
SP7650
L1
1
2
26
PGND
PGND
PGND
GND
VFB
LX
VOUT
6.8uH
25
24
23
22
21
20
19
18
17
16
15
14
LX
LX
3.30V
0-3A
R1
RZ2
CZ2
RZ3
3
C3
7.15k,1%
15k,1%
1,000pF
4
LX
22uF
6.3V
CP1
5
68.1k,1%
CZ3
VCC
GND
GND
GND
BST
NC
150pF
6
22pF
fs=300Khz
COMP
UVIN
GND
SS
CVCC
2.2uF
7
CF1
GND2
C3
8
100pF
DBST
RBST
20
9
R2
21.5k,1%
10
11
12
13
CERAMIC
1210
SD101AWS
CSS
47nF
VIN
VIN
LX
X5R
CBST
6,800pF
12V
VIN
LX
VIN
LX
VIN
R3
R6
C1
CERAMIC
1210
X5R
200k,1%
Notes:
C1
U1 Bottom-Side Layout should has
three Contacts which are
isolated from one of another, QT
& QB Drain Contact and
464,5%
22uF
1210
D1
16V
BZX384B5V6
R4
100k,1%
C2
Vz=5.6V
Controller GND Contact
0.1uF
GND
All resistor & capacitor size
0603 unless other wise specify
Date: 01/04/05 SP7650 Evaluation BoardManual Copyright 2005 Sipex Corporation
USING THE EVALUATION BOARD
1) Powering Up the SP7650EB Circuit
Connect the SP7650 Evaluation Board with an external +12V power supply. Connect
with short leads and large diameter wire directly to the “VIN” and “GND” posts. Connect
a Load between the VOUT and GND2 posts, again using short leads with large
diameter wire to minimize inductance and voltage drops.
2) Measuring Output Load Characteristics
It’s best to GND reference scope and digital meters using the Star GND post in the
center of the board. VOUT ripple can best be seen touching probe tip to the pad for C3
and scope GND collar touching Star GND post – avoid a GND lead on the scope which
will increase noise pickup.
3) Using the Evaluation Board with Different Output Voltages
While the SP7650 Evaluation Board has been tested and delivered with the output set
to 3.30V, by simply changing one resistor, R2, the SP7650 can be set to other output
voltages. The relationship in the following formula is based on a voltage divider from the
output to the feedback pin VFB, which is set to an internal reference voltage of 0.80V.
Standard 1% metal film resistors of surface mount size 0603 are recommended.
Vout = 0.80V ( R1 / R2 + 1 ) => R2 = R1 / [ ( Vout / 0.80V ) – 1 ]
Where R1 = 68.1KΩ and for Vout = 0.80V setting, simply remove R2 from the board.
Furthermore, one could select the value of R1 and R2 combination to meet the exact
output voltage setting by restricting R1 resistance range such that 50KΩ ≤ R1 ≤ 100KΩ
for overall system loop stability.
Note that since the SP7650 Evaluation Board design was optimized for 12V down
conversion to 3.30V, changes of output voltage and/or input voltage will alter
performance from the data given in the Power Supply Data section. In addition, the
SP7650ER provides short circuit protection by sensing Vout at GND.
POWER SUPPLY DATA
The SP7650ER is designed with a very accurate 1.0% reference over line, load and
temperature. Figure 1 data shows a typical SP7650 Evaluation Board Efficiency plot,
with efficiencies to 90% and output currents to 3A. SP7650ER Load Regulation is
shown in Figure 2 of only 0.1% change in output voltage from no load to 3A load.
Figures 3 and 4 illustrate a 1.5A to 3A and 0A to 3A Load Step. Start-up Response in
Figures 5, 6 and 7 show a controlled start-up with different output load behavior when
power is applied where the input current rises smoothly as the Softstart ramp increases.
In Figure 8 the SP7650ER is configured for hiccup mode in response to an output dead
short circuit condition and will Softstart until the over-load is removed. Figure 9 and 10
show output voltage ripple less than 40mV at no load to 3A load.
While data on individual power supply boards may vary, the capability of the SP7650ER
of achieving high accuracy over a range of load conditions shown here is quite
impressive and desirable for accurate power supply design.
2
Efficiency vs Load
Load Regulation
100
95
3.305
3.300
3.295
3.290
90
Vin=12V
Vout=3.3V
Vin=12V
85
Vout=3.3V
80
0.5
1.0
1.5
2.0
2.5
3.0
1.0
1.5
2.0
2.5
3.0
Load Current (A)
Load Current (A)
Figure 1. Efficiency vs Load
Figure 2. Load Regulation
Vin
Vin
Iout (2A/div)
Iout (2A/div)
Vin=12V
Vin=12V
Vout=3.3V
Vout=3.3V
Figure 3. Load Step Response: 1.5->3A
Figure 4. Load Step Response: 0->3A
Vout
Vout
SoftStart
Vin
SoftStart
Iout (2A/div)
Iout (2A/div)
Figure 5. Start-Up Response: No Load
Figure 6. Start-Up Response: 1.5A Load
Vout
SoftStart
Vout
SoftStart
Iout (2A/div)
Ichoke (5A/div)
Figure 7. Start-Up Response: 3A Load
Figure 8. Output Load Short Circuit
3
+5V BIAS SUPPLY APPLICATION SCHEMATIC
In this application example, the SP7650ER is power by an external +5V bias supply
which current consumption of 20mA Maximum. If this supply is not available than it is
recommend Sipex SPX5205 Low-Noise LDO Voltage Regulator.
U1
SP7650
L1
1
2
26
25
24
23
22
21
20
19
18
17
16
15
14
PGND
PGND
PGND
GND
VFB
LX
LX
VOUT
3.30V
0-3A
R1
68.1k,1%
6.8uH
RZ2
CZ2
RZ3
3
LX
C3
7.15k,1%
15k,1%
1,000pF
4
LX
22uF
6.3V
CP1
5
CZ3
VCC
GND
GND
GND
BST
NC
CVCC
150pF
6
22pF
fs=300Khz
COMP
UVIN
GND
SS
2.2uF
7
CF1
GND2
C3
8
100pF
SD101AWS
20
RBST
9
R2
21.5k,1%
10
11
12
13
CERAMIC
1210
CSS
47nF
DBST
VIN
VIN
LX
X5R
CBST
VIN
LX
6,800pF
VIN
LX
VIN
12V
R3
Notes:
+5V
200k,1%
C1
CERAMIC
1210
U1 Bottom-Side Layout should has
three Contacts which are
isolated from one of another, QT
& QB Drain Contact and
C1
22uF
16V
X5R
R4
100k,1%
C2
Controller GND Contact
0.1uF
GND
All resistor & capacitor size
0603 unless other wise specify
Vout ripple = 32mV
Vout ripple = 40mV
Ichoke (2A/div)
Figure 9. Output Ripple: No Load
Figure 10. Output Ripple: 3A Load
Table 1: SP7650EB Suggested Components and Vendor Lists
4
TYPE III LOOP COMPENSATION DESIGN
The open loop gain of the SP7650EB can be divided into the gain of the error amplifier
Gamp(s), PWM modulator Gpwm, buck converter output stage Gout(s), and feedback
resistor divider Gfbk. In order to crossover at the selecting frequency fco, the gain of
the error amplifier has to compensate for the attenuation caused by the rest of the loop
at this frequency. The goal of loop compensation is to manipulate the open loop
frequency response such that its gain crosses over 0dB at a slope of –20dB/dec. The
open loop crossover frequency should be higher than the ESR zero of the output
capacitors but less than 1/5 to 1/10 of the switching frequency fs to insure proper
operation. Since the SP7650EB is designed with Ceramic Type output capacitors, a
Type III compensation circuit is required to give a phase boost of 180° in order to
counteract the effects of the output LC under damped resonance double pole
frequency.
Output Stage
Type III Voltage Loop
Compensation Gamp(S)
Gain Block
PWM Stage
Gpwm
Gout(S)
Gain Block
Gain Block
(SRz2Cz2+1)(SR1Cz3+1)
(SResrCout+1)
Vin
Vramp_pp
Vref
(Volts)
Vout
(Volts)
SR1Cz2(SRz3Cz3+1)(SRz2Cp1+1)
[S^2LCout+S(Resr+Rdc)Cout+1]
Voltage Feedback
Gfbk
Gain Block
R2
Vref
Vout
OR
(R1+R2)
Vfbk
(Volts)
Definitions:
Resr
Rdc
:= Output Capacitor Equivalent Series Resitance
:= Output Inductor DC Resistance
Vramp_pp := SP7650 Internal RAMP Amplitude Peak to Peak Voltage
Conditions:
Cz2 >> Cp1 and R1 >> Rz3
Output Load Resistance >> Resr and Rdc
Figure 11. Voltage Mode Control Loop with Loop Dynamic for Type III Compensation
The simple guidelines for positioning the poles and zeros and for calculating the
component values for Type III compensation are as follows:
5
a.
b.
Choose fco = fs / 10
Calculate fp_LC
fp_LC = 1 / 2π [(L) (C)] ^ 1/2
c.
Calculate fz_ESR
fz_ESR = 1 / 2π (Resr) (Cout)
d.
e.
Select R1 component value such that 50kΩ ≤ R1 ≤ 100kΩ
Calculate R2 base on the desired Vout
R2 = R1 / [(Vout / 0.80V) – 1]
f.
Select the ratio of Rz2 / R1 gain for the desired gain bandwidth
Rz2 = R1 (Vramp_pp / Vin_max) (fco / fp_LC)
g.
h.
i.
Calculate Cz2 by placing the zero at ½ of the output filter pole frequency
Cz2 = 1 / π (Rz2) (fp_LC)
Calculate Cp1 by placing the first pole at ESR zero frequency
Cp1 = 1 / 2π (Rz2) (fz_ESR)
Calculate Rz3 by setting the second pole at ½ of the switching frequency and the
second zero at the output filter double pole frequency
Rz3 = 2 (R1) (fp_LC) / fs
j.
Calculate Cz3 from Rz3 component value above
Cz3 = 1 / π (Rz3) (fs)
k.
Choose 100pF ≤ Cf1 ≤ 220pF to stabilize the SP7650ER internal Error Amplify
As a particular example, consider for the following SP7650EB with a Type III Voltage
Loop Compensation component selections:
Vin = 5 to 15V
Vout = 3.30V @ 0 to 3A load
Select L = 6.8uH => yield ≈ 40% of maximum 3A output current ripple.
Select Cout = 22uF Ceramic capacitor (Resr ≈ 4mΩ)
fs = 300khz SP7650 internal Oscillator Frequency
Vramp_pp = 1.0V SP7650 internal Ramp Peak to Peak Amplitude
Step by step design procedures:
a.
b.
c.
d.
fco = 300khz / 5 = 60khz
fp_LC = 1 / 2π [(6.8uH)(22uF)]^1/2 ≈ 15khz
fz_ESR = 1 / 2π (2mΩ)(22uF) ≈ 3.6Mhz
R1 = 68.1kΩ, 1%
6
e.
f.
R2 = 68.1kΩ / [(3.30V / 0.80V) – 1] ≅ 21.5kΩ, 1%
Rz2 = 68.1kΩ (1.0V / 15V) (60khz / 15khz) ≈ 15kΩ, 1%
Cz2 = 1 / π (18kΩ) (20khz) ≈ 1,000pF, X7R
g.
h.
i.
Cp1 = 1 / 2π (15kΩ) (3.6Mhz) ≈ 10pF => Select Cp1 = 22pF for noise filtering
Rz3 = 2 (68.1kΩ) (15khz) / 300khz ≈ 7.15kΩ, 1%
Cz3 = 1 / π (7.15kΩ) (300khz) ≅ 100pF, COG
j.
k.
Cf1 = 100pF to stabilize SP7650ER internal Error Amplify
+5V INPUT WITH A TYPE III COMPENSATION APPLICATION SCHEMATIC
Figure 12 shows another example of SP7650ER configures for +5V input by simply
changing a few external resistors and capacitors components value for delivering a 0-
3A output with excellent line and load regulation.
U1
SP7650
L1
VOUT
3.30V
0-3A
1
2
26
25
24
23
22
21
20
19
18
17
16
15
14
PGND
PGND
PGND
GND
VFB
LX
LX
6.8uH
RZ2
CZ2
RZ3
3
LX
C3
7.15k,1%
15k,1%
1,000pF
4
R1
68.1k,1%
LX
22uF
6.3V
CP1
5
CZ3
VCC
GND
GND
GND
BST
NC
CVCC
22pF
150pF
6
COMP
UVIN
GND
SS
2.2uF
7
fs=300Khz
CF1
GND2
C3
8
100pF
SD101AWS
20
RBST
9
R2
21.5k,1%
10
11
12
13
CERAMIC
1210
CSS
47nF
DBST
VIN
VIN
LX
X5R
CBST
5V
VIN
LX
6,800pF
VIN
LX
VIN
C1
CERAMIC
0805
X5R
R3
100k,1%
Notes:
C1
U1 Bottom-Side Layout should has
three Contacts which are
isolated from one of another, QT
& QB Drain Contact and
22uF
6.3V
C2
0.1uF
GND
Controller GND Contact
All resistor & capacitor size
0603 unless other wise specify
Figure 12. SP7650ER Configures for Vin = 5V, Vout = 3.3V at 0-3A Output Load Current
7
PC LAYOUT DRAWINGS
Figure 13. SP7650EB Component Placement
Figure 14. SP7650EB PC Layout Top Side
Figure 15. SP7650EB PC Layout 2nd Layer Side
8
Figure 16. SP7650EB PC Layout 3rd Layer Side
Figure 17. SP7650EB PC Layout Bottom Side
9
Table 2: SP7650EB List of Materials
8700
8700
-
-
0
ORDERING INFORMATION
Temperature Range
Model
Package Type
SP7650EB…................................-40°C to +85°C...............…SP7650 Evaluation Board
SP7650ER..............................…. -40°C to +85°C.................................……26-pin DFN
10
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