BQ6400RGZT [TI]

Single Chip 3 or 4 Cell Li-Ion Battery Management Controller With PowerPump⑩ Cell Balancing Technology; 单芯片3或4节锂离子电池管理控制器, PowerPump⑩电池平衡技术
BQ6400RGZT
型号: BQ6400RGZT
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
描述:

Single Chip 3 or 4 Cell Li-Ion Battery Management Controller With PowerPump⑩ Cell Balancing Technology
单芯片3或4节锂离子电池管理控制器, PowerPump⑩电池平衡技术

电源电路 电池 电源管理电路 控制器
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bq6400  
www.ti.com ......................................................................................................................................................................................... SLUS841SEPTEMBER 2008  
Single Chip 3 or 4 Cell Li-Ion Battery Management Controller With PowerPump™ Cell  
Balancing Technology  
1
FEATURES  
DESCRIPTION  
23  
Advanced SmartSafety™  
Prevention – Optimal Cell Management  
The bq6400 Battery Management Controller is a  
complete Li-Ion control, monitoring, and safety  
solution designed for notebook computers and  
portable equipment. It is designed specifically to  
provide an enhanced, optimized solution for packs  
using three or four series cells.  
Diagnosis – Improved Sensing of Cell  
Problems  
Fail Safe – Detection of Event Precursors  
Rate-of-Change Detection of all Important Cell  
Characteristics:  
The bq6400 provides accurate gas gauging while  
providing control, communications and safety  
functions for the system. It provides simultaneous,  
synchronized voltage and temperature measurements  
using one A/D per-cell technology. Voltage  
measurements are also simultaneous with pack  
current measurements, eliminating system induced  
noise from measurements. This allows the precise,  
continuous, real-time calculation of cell impedance  
under all operating conditions, even during widely  
fluctuating loads.  
Voltage – Impedance – Cell Temperature  
PowerPump™ Active Cell Balancing Results in  
Longer Run Time and Cell Life  
High Resolution 18-Bit Integrating Delta-Sigma  
Coulomb Counter for Precise Charge-Flow  
Measurements and Gas Gauging  
Multiple Independent Δ-Σ A/Ds: One-per-cell  
Voltage, Plus Separate Temperature, Current  
and Safety  
Simultaneous, Synchronous Measurement of  
Pack Current and Individual Cell Voltages  
PowerPump™ technology transfers charge between  
cells to balance their voltage and capacity. Balancing  
is programmable during all battery modes: Charge,  
discharge, and rest. Highly efficient charge transfer  
circuitry nearly eliminates energy loss while providing  
true real-time balance between cells, resulting in  
longer run-time and improved cell cycle life.  
Very Low Power Consumption: < 250 µA  
Active, < 150 µA Standby, < 40 µA Ship, and <  
1 A Under-Voltage Shutdown  
Accurate, Advanced Temperature Monitoring  
of Cells and MOSFETs With up to 13 Sensors  
Temperature is sensed by one internal and up to 12  
external sensors. This permits accurate temperature  
monitoring of each cell individually as well as pack  
protection MOSFETs. Internal firmware is then able to  
compensate for the temperature induced effects on  
cell capacity, impedance, and OCV on a cell-by-cell  
basis, resulting in superior charge/discharge and  
balancing control.  
Fully Programmable Voltage, Current, Balance  
and Temperature Protection Features  
Cell Balancing Transfers Charge Efficiently  
From Cell to Cell During all Operating  
Conditions  
Fail-Safe Operation of Pack Protection Circuits  
and MOSFETs  
Support for Intel™ Adaptive Mobile Power System  
(AMPS) requirements for battery and MOSFET  
control is built-in. User definable inputs require no  
external hardware translation logic.  
Designed for 3 to 4 Series Cell Battery Packs  
Smart Battery System 1.1 Compliant  
Integrated Support for Intel™ AMPS  
Field Upgradeable Flash Memory  
The bq6400 is completely user-configurable with  
parametric tables in flash memory to suit a variety of  
cell chemistries, operating conditions, safety control,  
and data reporting needs. It is easily configured using  
the supplied Battery Wizard™ graphical user  
interface. The device is fully programmed and  
requires no algorithm or firmware development.  
APPLICATIONS  
Notebook Computer Battery Packs  
Portable Medical Equipment  
Portable Test Equipment  
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas  
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.  
2
3
PowerPump, SmartSafety are trademarks of Texas Instruments.  
Intel is a trademark of Intel Corporation.  
PRODUCTION DATA information is current as of publication date.  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
Copyright © 2008, Texas Instruments Incorporated  
bq6400  
SLUS841SEPTEMBER 2008 ......................................................................................................................................................................................... www.ti.com  
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam  
during storage or handling to prevent electrostatic damage to the MOS gates.  
bq6400 BLOCK DIAGRAM  
V4  
PUMP4  
XT4  
PRE  
Voltage  
Balance  
Temp  
CHG  
1st Level Safety  
& FET Control  
DSG  
EFCID  
EFCIC  
V3  
PUMP3  
XT3  
Voltage  
Balance  
Temp  
8 bit  
RISC  
CPU  
FUSE  
2nd Level  
Safety  
CSBAT  
CSPACK  
V2  
PUMP2  
XT2*  
Voltage  
Balance  
Temp  
Coulomb Counter  
Current A /D  
CCBAT  
CCPACK  
V1  
PUMP1  
XT1*  
Voltage  
Balance  
Temp  
Internal  
Oscillator  
LED1-5,  
LEDEN  
6
LED Control  
SMBus  
Internal  
Temperature  
SMBCLK  
SMBDAT  
Reset  
Logic  
ALERT  
Watchdog  
Pack Interface  
RSTN  
Core / CPU  
Measure  
I/O  
Safety  
* XT1 & XT2 inputs can optionally multiplex up  
to five (5) additional temperature sensors each.  
AVAILABLE OPTIONS(1)  
SPECIFIED  
TEMPERATURE  
PACKAGE  
DESIGNATOR  
ORDERING  
NUMBER  
TRANSPORT MEDIA  
QUANTITY  
PRODUCT  
PACKAGE  
RANGE  
bq6400  
QFN-48 7×7mm  
RGZ  
–40°C to 85°C  
bq6400RGZR  
Reel  
(1) For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI  
website at www.ti.com.  
2
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bq6400  
www.ti.com ......................................................................................................................................................................................... SLUS841SEPTEMBER 2008  
QFN-48 PACKAGE  
1
2
CHG  
DSG  
36  
35  
34  
33  
32  
31  
30  
29  
28  
27  
26  
25  
LED 5  
LED 4  
LED 3  
LED 2  
LED 1  
LEDEN  
FUSE  
XC  
PRE  
3
EFCIC  
EFCID  
CCBAT  
CCPACK  
VLDO1  
CSBAT  
CSPACK  
NC  
4
5
bq6400  
6
7
8
9
MISO/ALERT  
MOSI  
10  
11  
12  
SCLK  
RSTN  
NC  
49  
T
A
B
*
*Tab connection located bottom  
cente, r see mechanical drawing  
for det.ail  
TERMINAL FUNCTIONS  
TERMINAL  
NAME  
I/O(1)  
DESCRIPTION  
NO.  
1
CHG  
O
O
O
I
Charge MOSFET control (Active high, enables current flow.)  
Discharge MOSFET Control (Active high. Low opens MOSFET.)  
Pre-Charge MOSFET control (Active high.)  
External Charge FET Control, Intel™ AMPS compatible input  
External Discharge FET Control, Intel™AMPS compatible input  
Coulomb counter input (sense resistor), connect to battery negative  
Coulomb counter input (sense resistor), connect to pack negative  
Internal LDO-1 output, bypass with capacitor  
Current sense input (safety), connect to battery negative  
Current sense input (safety), connect to pack negative  
Do not connect to this pin  
2
DSG  
3
PRE  
4
EFCIC  
EFCID  
CCBAT  
CCPACK  
VLDO1  
CSBAT  
CSPACK  
N/C  
5
I
6
IA  
IA  
P
IA  
IA  
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
N/C  
Do not connect to this pin  
SDO0  
SDI1  
O
I
Requires 100kpull-up resistor to VLDO1  
Connect to SDO0 via a capacitor  
P1N  
O
O
O
O
I
Charge balance gate drive, cell 1 North  
P2S  
Charge balance gate drive, cell 2 South  
P2N  
Charge balance gate drive, cell 2 North  
SDO2  
SDI3  
Connect to SDI3 via capacitor  
Connect to SDO2 via capacitor  
P3S  
O
O
O
O
Charge balance gate drive, cell 3 South  
P3N  
Charge balance gate drive, cell 3 North  
P4S  
Charge balance gate drive, cell 4 South  
P4N  
Charge balance gate drive, cell 4 North  
N/C  
Do not connect to this pin  
RSTN  
I
Device reset, active low  
(1) I – input, IA – analog input, O – output, OA – analog output, OD – open drain output, p – power  
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bq6400  
SLUS841SEPTEMBER 2008 ......................................................................................................................................................................................... www.ti.com  
TERMINAL FUNCTIONS (continued)  
TERMINAL  
I/O(1)  
DESCRIPTION  
NO.  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
NAME  
SCLK  
Do not connect to this pin  
Do not connect to this pin  
MOSI  
MISO/ALERT  
XC  
I
O
Optional ALERT output – asserted low on alarm condition (interrupt)  
Aux control  
O
FUSE  
LEDEN  
LED1  
LED2  
LED3  
LED4  
LED5  
SMBCLK  
SMBDAT  
V4  
O
Safety fuse control output, active high  
LED common anode drive (hi), Aux Temp(n) input enable (low)  
SOCi LED drive (active low), Aux Temp input  
SOCi LED drive (active low), Aux Temp input  
SOCi LED drive (active low), Aux Temp input  
SOCi LED drive (active low), Aux Temp input  
SOCi LED drive (active low), Aux Temp input  
SMBus clock signal  
O
IO  
IO  
IO  
IO  
IO  
IO  
IO  
IA  
IA  
IA  
IA  
P
SMBus data signal  
Cell 4 positive input  
XT4  
External temperature sensor 4 input  
External temperature sensor 3 input  
Cell 3 positive input  
XT3  
V3  
VLDO2  
V2  
Internal LDO-2 output, bypass with capacitor  
Cell 2 positive input  
IA  
IA  
IA  
IA  
IA  
P
XT2  
External temperature sensor 2 input / mux temp input 2  
External temperature sensor 1 input / mux temp input 1  
Cell 1 positive input  
XT1  
V1  
VSS  
Cell 1 negative input  
TAB TAB  
Connect to VSS  
4
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bq6400  
www.ti.com ......................................................................................................................................................................................... SLUS841SEPTEMBER 2008  
ABSOLUTE MAXIMUM RATINGS(1)  
over operating free-air temperature range (unless otherwise noted)  
RANGE  
–40 to 85  
–65 to 150  
–0.5 to 5.0  
–0.5 to 5.0  
–0.5 to 5.0  
–0.5 to 5.0  
0.5 to 5.0  
UNITS  
TA  
Operating free-air temperature (ambient)  
Storage temperature  
Max cell voltage  
°C  
°C  
V
TSTORAGE  
V4-V3  
V3-V2  
Max cell voltage  
V
V2-V1  
Max cell voltage  
V
V1-VSS  
Voltage on LED1-5  
Max cell voltage  
V
With respect to VSS  
V
Voltage on CCBAT, CCPACK, CSBAT, CSPACK,  
XT1, XT2,SDIX, SDOX, LEDEN, FUSE  
(VSS – 0.5) to  
(VLDO1 + 0.5)  
Max voltage on any I/O pin  
Maximum voltage range  
V
V
(V2 – 0.5) to  
(VLDO2 + 0.5)  
Voltage on XT3, XT4  
EFCIC, EFCID  
With respect to VSS  
With respect to VSS  
With respect to VSS  
–0.5 to 5.5  
V
V
Voltage on SMBCLK, SMBDAT, ALERT  
Voltage on PRE, CHG, DSG  
–0.5 to 6.0V  
–0.5 to (VLDO1 + 0.5)  
V
Current through PRE, CHG, DSG, LEDEN, LED1-5 Maximum current source/sink  
20  
20  
mA  
mA  
VLDO1 maximum current  
Maximum current draw from VLDO  
JEDEC, JESD22-A114 Human Body Model,  
R=1500 , C=100 pF  
ESD tolerance  
2
kV  
°C  
Lead Temperature Soldering  
Total time < 3 seconds  
< 300  
(1) Stresses or conditions in excess of those listed may cause permanent damage to the device. Exposure to these conditions for prolonged  
periods may adversely affect device reliability. These ratings are provided for reference only, and not meant to imply functional operation  
at these maxima or other circumstances beyond those indicated under recommended operating conditions.  
Copyright © 2008, Texas Instruments Incorporated  
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SLUS841SEPTEMBER 2008 ......................................................................................................................................................................................... www.ti.com  
ELECTRICAL CHARACTERISTICS  
TA = –40°C to 85°C (unless otherwise noted)  
PARAMETER  
DC CHARACTERISTICS  
TEST CONDITIONS  
MIN  
TYP  
MAX  
UNIT  
(1)  
VCELL  
IDD  
ISTBY  
ISHIP  
Operating range  
Cells balanced  
2.3  
4.5  
V
Operating mode current  
Standby mode current  
Ship mode current  
Measure / report state  
250  
150  
40  
µA  
µA  
µA  
µA  
SMBCLK = SMBDAT = L  
(2)  
IECUV  
Extreme cell under voltage  
shutdown current  
All cells < 2.7 V and any cell  
< ECUV setpoint  
1.0  
0.5  
VOL  
IOL < 4.0 mA  
0
(3)  
VOH  
VIL  
IOH < –4.0 mA  
VLDO1–0.10  
General I/O pins  
V
VLDO1× 0.25  
VIH  
VLDO1× 0.75  
2.500  
VOLTAGE MEASUREMENT CHARACTERISTICS  
Measurement range  
Resolution  
4.500  
V
<1  
±3  
mV  
mV  
Accuracy  
CURRENT SENSE CHARACTERISTICS  
Measurement range(4)  
Input Offset  
–0.100  
0.100  
V
±50  
10  
µV  
µV  
Resolution  
±10 µV ±0.1%  
Accuracy(5)  
µV  
of reading  
COULOMB COUNTER CHARACTERISTICS(6) (7)  
Resolution  
Default range  
2.8(8)  
0.008%  
±30(9)  
nVh  
Integral non-linearity  
Snap-to-Zero (deadband)  
µV  
(1) Device remains operational to 1.85 V with reduced accuracy and performance.  
(2) All cells at 2.3V at 25°C.  
(3) Does not apply to SMBus pins  
(4) Default range. Corresponds to ±10A using a 10msense resistor. Other gains and ranges available (8 options).  
(5) After calibration. Accuracy is dependent on system calibration and temperature coefficient of sense resistor.  
(6) Shares common inputs with Current Sense section.  
(7) After calibration. Accuracy is dependent on system calibration and temperature coefficient of sense resistor.  
(8) Corresponds to 0.0003mAh using 10msense resistor.  
(9) Corresponds to 3mA using 10msense resistor.  
6
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ELECTRICAL CHARACTERISTICS (Continued)  
TA = –40°C to 85°C (unless otherwise noted)  
PARAMETER  
CURRENT SENSE (SAFETY) CHARACTERISTICS(1)  
Measurement Range – Gain 1  
TEST CONDITIONS  
MIN  
TYP  
MAX UNIT  
–0.650  
0.650  
0.325  
V
Resolution (short circuit detection)  
20  
mV  
mV  
V
Resolution (over-current detection, charge and discharge)  
Measurement Range – Gain 2  
2.5  
–0.325  
–30  
Resolution (Short circuit detection)  
10  
mV  
mV  
Resolution (over-current detection, charge and discharge)  
INTERNAL TEMPERATURE SENSOR CHARACTERISTICS  
Measurement Range  
1.25  
85  
90  
°C  
°C  
°C  
Resolution  
0.1  
1
Accuracy (after calibration)  
TA = –30°C to 85°C  
EXTERNAL TEMPERATURE SENSOR(s) TYPICAL CHARACTERISTICS(2)  
Measurement Range(3)  
–40  
°C  
°C  
Resolution  
0.2  
±1  
±2  
TA = 25°C  
Accuracy(4)  
°C  
TA = 0°C to 85°C  
SMBus CHARACTERISTICS(5)  
VIL  
VIH  
VOL  
CI  
Input low voltage  
0
2.1  
0
0.8  
5.5  
0.4  
10  
V
V
Input high voltage  
(6)  
Output low voltage  
350 µA sink current  
V
Capacitance each I/O pin  
SCLK nominal clock frequency  
pF  
kHz  
FSCL  
TA = 25°C  
100  
VBUS 5V nominal  
VBUS 3V nominal  
13.3  
2.4  
15.3  
6.8  
(7)  
RPU  
Pull-up resistors for SCLK, SDATA  
kΩ  
(1) Post calibration: Dependent on calibration and temperature coefficient of sense resistor. Uncertainty 1.5 LSB.  
(2) Typical for dual diode (MMBD4148 or equivalent) external sensor using recommended circuit.  
(3) Range of diode sensors may exceed operational limits of IC and battery cells.  
(4) Typical behavior after calibration, final result dependent on specific component characteristics.  
(5) SMBus timing and signals meet the SMBus 2.0 specification requirements under normal operating conditions. All signals are measured  
with respect to PACK-Negative.  
(6) Parameter not tested in production.  
(7) Pull-ups are typically implemented external to battery pack, and are selected to meet SMBus requirements.  
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SLUS841SEPTEMBER 2008 ......................................................................................................................................................................................... www.ti.com  
RPRE  
CHEMICAL FUSE  
+
PACK+  
FUSE  
SDO2  
SDI3  
CELL 1  
External  
Independent  
Safety  
LED1  
LED2  
LED3  
LED4  
V4  
V3  
CELL 4  
CELL 3  
CELL 2  
CELL 1  
VLDO 2  
V2  
Battery  
Management  
Controller  
LED5  
LEDEN  
SOCi  
V1  
CNT1  
EFCIC  
EFCID  
XT  
1-4  
CNT2  
Temperature  
Sensor  
(typical)  
SDI 1  
CRFI  
MOSI  
SDO 0  
MISO/ALERT  
One of 12 external  
sensors shown  
VLDO1  
SMBCLK  
SMBDAT  
SMBCLK  
SMBDAT  
RSTN  
-
PACK-  
RSENSE  
Typical four cell configuration shown .  
Some components omitted for clarity .  
Figure 1. bq6400 Simplified Example Circuit Diagram  
FEATURE SET  
Primary (1st Level) Safety Features  
The bq6400 implements a breadth of system protection features which are easily configured by the customer.  
First Level protections work by controlling the MOSFET switches. These include:  
Battery cell over/under voltage protection  
Battery pack over/under voltage protection  
8
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Charge and discharge over-current protection  
Short circuit protection  
Intel™ AMPS compatible external MOSFET control inputs  
One internal temperature sensor  
External MOSFET Control Inputs (EFCIx) with programmable polarity  
Up to twelve (12) external temperature inputs for accurate cell and MOSFET monitoring  
Watchdog timer protection  
Unconnected FUSE drive output  
Brownout detection and protection against extreme pack under voltage  
Secondary (2nd Level) Safety Features  
The bq6400 can detect more serious system faults and activate the FUSE pin, which can be used to open an  
in-line chemical fuse to permanently disable the pack. Secondary optional features include:  
Fully independent of First Level protections  
SmartSafety™ algorithms for early detection of potential faults  
Temperature abnormalities (variances, rate of change, etc.)  
Disconnected cell voltage inputs  
Cell imbalance exceeds safety limit  
Impedance rise due to cell or weld strap fault  
MOSFET failure or loss of MOSFET control  
Safety over-voltage, pack and cell  
Safety over-temperature, limits for both charge and discharge  
Safety over-current, charge and discharge  
Failed current measurement, voltage measurement, or temperature measurement  
Charge Control Features  
Meets SMBus 2.0 and Smart Battery System (SBS) Specification 1.1 requirements  
Active cell balancing using patented PowerPump™ technology which eliminates unrecoverable capacity loss  
due to normal cell imbalance  
Balancing-current tracked to detect cell problems  
Simultaneous, synchronous measurement of all cell voltages in a pack  
Simultaneous, synchronous measurement of pack current with cell voltages  
Reports target charging current and/or voltage to an SBS Smart Charger  
Reports the chemical State-of-Charge for each cell and pack  
Supports precharging and zero-volt charging with separate FET control  
Programmable, chemistry-specific parameters  
Fault reporting  
Fuel Gauging  
The bq6400 accurately reports battery cell and pack state-of-charge (SOC), with greater than 1% precision.  
No full charge/discharge cycle is required for accurate reporting.  
State-Of-Charge is reported via SMBus and available via LED display. Data available in Amp-hours and  
Watt-hours.  
18-bit Integrating Delta-Sigma A/D Coulomb Counter, with programmable snap-to-zero value.  
LED Display  
The bq6400 drives a three to five segment LED display in response to a push-button (LEDEN) input signal.  
Each LED pin can sink up to 10 mA.  
Lifetime Data Logging (readable via SMBus)  
Recording of faults, events, anomalies, min and max values  
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Maximum/minimum cell temperature  
Maximum/minimum pack voltage  
Maximum/minimum cell voltages  
Maximum discharge power  
Forensic Data Logging (Readable via SMBus)  
Last known full capacity of the battery  
Capacity (or SOC) at the time of failure  
Cycle count and/or cumulative number of Ah delivered by the battery  
Battery pack status; being charged, discharged or at rest  
Balancing effort required by each bank of cells to maintain balance  
Cell bank impedance information  
Last ten (10) previous failures causing primary (first level) safety action  
Degree days histogram (time that the battery has spent in a temperature range)  
Voltage Hours – Time for each cell measurement spent above/below safety limits  
Forensic data up-loadable to Host CPU via SMBus (see below)  
Forensic data recording of anomalies and events  
Power Modes  
Normal Mode: The bq6400 performs measurements and calculations, makes decisions, and updates internal  
data at approximately once per second. All safety circuitry is fully functional in this mode.  
Standby Mode: The bq6400 performs as in normal mode, but at a reduced measurement rate to lower power  
consumption at times when the host computer is inactive or the pack is removed from the system. All safety  
circuitry remains fully functional in this mode.  
Ship Mode: The bq6400 disables (opens) all the protection MOSFETs, and continues to monitor temperature  
and voltage, but at a reduced measurement rate to dramatically lower power consumption. Environmental  
data is saved in flash as a part of the historical record. Safety circuitry is disabled in this mode. The device  
does not enter this power state as a part of normal operation – it is intended for use after factory  
programming and test. Entry occurs only after a unique SMBus command is issued and then only when the  
SMBus lines are set to logic low. Exit occurs when the SMBus lines return to an active state.  
Extreme Cell Under-Voltage (ECUV) Shutdown Mode: In this mode, the bq6400 draws minimal current and  
the Charge and Discharge protection MOSFETs are disabled (opened). The Pre-Charge MOSFET remains  
enabled when a charge voltage is present. Safety circuitry is disabled in this mode. The device does not enter  
this mode as a part of normal operation: It enters this state during extreme cell under-voltage conditions  
(ECUV). The ECUV threshold is fully programmable below 2.7V.  
CURRENT DRAW  
STATE  
OVER-CURRENT  
Fully active  
ENTRY CONDITION  
EXIT CONDITION  
(TYP)  
Active  
< 250 µA  
Normal operation as determined  
by firmware  
Firmware directed to operating  
modes below  
Standby  
Ship  
< 150 µA  
< 40 µA  
< 1 µA  
Fully active  
Not active  
No load current flowing for  
predetermined time  
Load activity  
Protected SMBus command and  
SMBus then off (low)  
Either SMBus line high  
Extreme Cell  
Under-Voltage  
Not active (Pre-Charge Enabled when Vcell < ECUV  
enabled)  
Vcell charge above ECUV  
recovery threshold (2.7V/cell  
typical)  
OPERATION  
The bq6400 Battery Management Controller serves as the master controller for a Li-Ion battery system consisting  
of three or four cells in series. Any number may be connected in parallel; other system or safety issues will limit  
this to a more practical number. The bq6400 provides extraordinarily precise State-of-Charge gas gauging, and  
first and second level pack safety functions. Voltage and current measurements are performed synchronously  
and simultaneously for all cells in the pack allowing a level of precision not previously possible in battery  
10  
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management. Temperature is measured by one internal sensor and up to 12 additional multiplexed external  
temperature sensors, for a total of up to 13 independent measurement points in the pack. Coulomb counting is  
captured continuously by a dedicated 18-bit integrating Delta-Sigma A/D converter. The bq6400 is also  
responsible for pack data calculations, black-box forensic data storage and communicating parameters via  
SMBus to a host processor as the core of a Smart Battery System (SBS).  
Safety  
Unique in the battery management controller market, the bq6400 simultaneously measures voltage and current  
using independent and highly accurate Delta-Sigma A/D converters. This technique removes virtually all systemic  
noise from measurements, which are made during all modes of battery operation – charge, discharge, and rest.  
Battery impedance and self-discharge characteristics are thus measured with an unprecedented level of  
accuracy in real-time. The device applies this precise information to SmartSafety™ algorithms to detect certain  
anomalies and conditions which may be indicative of internal cell faults, before they become serious problems.  
The bq6400 uses its enhanced measurement system to detect pack faults including cell under and over-voltage,  
cell under and over-temperature, pack over-voltage, and pack over-current, over-charge, and short circuit  
conditions. First level safety algorithms will first attempt to open the MOSFET safety switches. If this fails, 2nd  
level safety algorithms will open the in-line chemical fuse and provide permanent, hard protection for the pack  
and user. External MOSFET control inputs with programmable polarity can also be used to operate the protection  
MOSFETs under control of user supplied circuitry. The bq6400 continuously monitors these inputs. If the  
MOSFETs fail to open when commanded, the 2nd level safety algorithms will also activate the fuse. All 1st and 2nd  
level safety algorithms have programmable time delays to prevent false triggering on noise events.  
Cell Balancing  
Patented PowerPump™ cell balancing drastically increases the useful life of battery packs by eliminating the  
cycle life fade of multi-cell packs due to cell imbalance. PowerPump™ efficiently transfers charge from cell to  
cell, rather than simply bleeding off charging energy as heat the way competitor’s circuits using resistive-bleed  
balancing do. Balancing is configurable and may be performed during any combination of battery operational  
modes – charge, discharge, and rest. Compared to resistive bleed balancing, virtually no energy is lost as heat.  
The actual balance current is externally scalable and can range from 10mA to 1A depending on component  
selection and application or cell requirements.  
A variety of techniques, such as voltage or State-Of-Charge balancing, are easily implemented by the bq6400.  
By tracking the balancing required by individual cells, overall battery safety is enhanced – often allowing early  
detection of soft shorts or other cell failures. Balancing is achieved between all cells within the pack as  
dynamically determined by the bq6400.  
Outputs  
Charge Control  
The open drain outputs CHG and PRE are used to drive MOSFET transistors controlling cell stack charging.  
Charge or Pre-charge mode is selected based on the current cell voltage compared to the user-definable cell  
pre-charge under-voltage thresholds. When below the limit, or when below the charge temperature minimum, the  
PRE signal is active and CHG signal is inactive. This turns on the Pre-Charge MOSFET and is used to charge a  
depleted pack through a current-limiting series resistor. When all cell voltages are above the limit and the  
temperature is above the charge temperature minimum, then the CHG output also becomes active and enables  
the Charge MOSFET to turn on and provide a high current path between the charger and battery cells.  
The CHG and PRE MOSFET control outputs are both disabled (low) when a cell reaches any safety cutoff limit  
or temperature threshold. During active charging modes (and above cell voltage thresholds), the Discharge  
MOSFET is also enabled to avoid excessive heating of the body diode. Similarly, the CHG MOSFET is active  
during discharge provided current flow is in the correct direction and no safety violations are present.  
The CHG and PRE outputs are intended to drive buffer transistors acting as inverting level shifters.  
Discharge Control  
The DSG output operates similarly to control cell stack discharging. It is enabled (high) by default. If either a cell  
voltage falls below the lower threshold, or excessive current or other safety related fault is sensed, the DSG  
output is disabled (low) to prevent damage to the cell or pack.  
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All facets of safely charging and discharging the cell stack are controlled by user-definable parameters which  
provide precise control over MOSFET states. Both pack and cell over and under-voltage limits are provided as  
well as programmable hysteresis to prevent oscillation. Temperature and current thresholds are also provided,  
each with independent timers to prevent nuisance activations.  
LEDEN  
This pin is multi-purpose: It can provide output current to the LED display array; it can be used as an output to  
enable multiplexing of eleven external temperature sensors; or it can be a State-of-Charge indicator (SOCi)  
push-button input. (This pin can also be configured as a general purpose I/O pin.)  
LED SOCi Outputs  
LED1-5 are current sinking outputs designed to drive low-current LEDs. The LEDs can be activated by the  
LEDEN pin via a pushbutton switch. They can be configured (using SBS parameters) to operate in bar or dot  
mode and to use 3-5 LEDs to represent State-Of-Charge information.  
Inputs  
Current Measurement  
Current is monitored by four (4) separate A/D converters. All utilize the same very low value sense resistor,  
typically either 5 or 10 milliohms in series with the pack negative connection. CCBAT and CCPACK connections  
to the sense resistor utilize an R/C filter for noise reduction. (CSBAT and CSPACK are direct connections used  
for secondary safety.)  
A 14-bit Delta-Sigma A/D converter is used to accurately measure current flow in both directions. The  
measurements are taken simultaneously and synchronously with the cell voltage measurements. This value is  
used for internal calculations, and SMBus reporting.  
Coulomb Counting  
A dedicated Coulomb counter is used to measure charge flow with 18 bit precision in both directions by a  
calibrated, integrating Delta-Sigma A/D converter. This allows the bq6400 to keep very accurate State-Of-Charge  
(SOC) information and battery statistics. A small deadband is applied to further reduce noise effects. The  
Coulomb counter is unique in that it continues to accumulate (integrate) current flow in either direction even as  
the rest of the internal microcontroller is placed in a very low power state, further lowering power consumption  
without compromising system accuracy.  
Safety Current  
Two additional A/D converters are used to directly monitor for over current or short-circuit current conditions,  
independently of the internal microcontroller. This provides a direct and rapid response to insure pack integrity  
and safe operation.  
Voltage Measurement  
Voltage measurement is performed by four independent Delta-Sigma A/D converters which operate  
simultaneously and are triggered synchronously so that all four voltages are read at precisely the same moment.  
Voltage is converted with better than 1mV of resolution providing superior accuracy. One A/D per-cell technology  
means that voltage is also measured simultaneously with current, permitting accurate, real-time cell impedance  
calculation during all operating conditions. This technique also provides greatly enhanced noise immunity and  
filtering of the input voltages without signal loss.  
Temperature Measurement  
Temperature measurement is performed by up to twelve (12) external low cost sensor diodes, and one internal  
silicon sensor. Each external sensor consists of a low cost silicon diode and capacitor combination. These may  
be used to monitor individual cell conditions, sense resistor or MOSFET temperatures, or other sources  
determined by the user. The bq6400 can report all of these temperatures individually, and as an average.  
XT1-2 can be used as dedicated inputs, or they can be used as multiplexed inputs providing ten (10) external  
temperature sensors to the pack designer. In this configuration, the cathodes of five (5) of the sensors are  
connected to the cathodes of the LED1-5 connections. The anodes are connected together and then to XT1. The  
bq6400 internally multiplexes the LEDEN, LED and XT1 pins to read the temperature sensors using this scheme.  
Similarly, another five (5) sensors can be connected together and read via the XT2 input.  
XT3-4 are dedicated inputs directly connected to the external temperature sensors, providing the eleventh and  
twelfth external inputs.  
12  
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bq6400  
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EFCIx  
The External FET Control Inputs are for user control of MOSFETs based on external circuitry and conditions. The  
polarity of the input signal is user programmable. Two modes of operation are possible: The first mode is used to  
implement additional hardware safety inputs, and is used to force the MOSFETs to an OFF state. The inputs  
control the MOSFETs directly through hardware, no firmware is used. The second mode of operation is used to  
implement the Intel™ AMPS interface signals CNT1 and CNT2 without additional circuitry.  
COMMUNICATIONS  
SMBus  
The bq6400 uses the industry standard Smart Battery System’s two-wire System Management Bus (SMBus)  
communications protocol for all external communication. SMBus version 2.0 is supported by the bq6400, and  
includes clock stretching, bus fault timeout detection, and optional Packet Error Checking (PEC). For additional  
information, see the www.smbus.org or www.sbs-forum.org websites.  
Smart Battery Data (SBData)  
The data content and formatting of the bq6400 information conforms to the Smart Battery System’s (SBS) Smart  
Battery Data specification, version 1.1. The reader is directed to the SBS/SMBus site at www.sbs-forum.com for  
further information regarding these specifications.  
This SBS Data (SBData) specification defines read/write commands for accessing data commonly required in  
laptop computer applications. The commands are generic enough to be useful in most applications.  
The bq6400 provides a wealth of control and battery information beyond the SBData standard. For the additional  
data, new command codes have been defined. In addition, new battery data features, such as State-of-Health,  
use newly defined extended SBData command codes are used.  
SBS Standard Data Parameter List (abridged)  
1. Parameters 0x00 – 0x3F are compatible with the SBDATA specification.  
2. Parameters 0x40 – 0x7F are reserved for compatibility with other manufacturer’s assignments  
3. Parameters 0x80 – 0xFF are specific for internal use.  
4. By default, the bq6400 initially responds to the SBData slave address <0001 011R/W> (0x16, 0x17).  
COMMAND  
DATA TYPE  
R/W Word (unsigned)  
DESCRIPTION  
00  
01  
02  
03  
04  
05  
06  
07  
08  
09  
0A  
0B  
0C  
0D  
0E  
0F  
10  
11  
12  
13  
Manufacturer Access  
R/W Word (unsigned)  
R/W Word (unsigned)  
R/W Word (unsigned)  
R/W Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (Boolean)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Remaining Capacity Alarm Level  
Remaining Time Alarm Level  
Battery Mode  
At Rate value used in AtRate calculations  
At Rate Time to Full  
At Rate Time to Empty  
At Rate OK  
Pack Temperature (maximum of all individual cells)  
Pack Voltage (sum of individual cell readings)  
Pack Current  
Average Pack Current  
Max Error  
Relative State of Charge  
Absolute State of Charge  
Remaining Pack Capacity  
Full Charge Capacity  
Run Time to Empty  
Average Time to Empty  
Average Time to Full  
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COMMAND  
14  
DATA TYPE  
Read Word (unsigned)  
DESCRIPTION  
Charging Current  
Charging Voltage  
Battery Status  
15  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Read Word (unsigned)  
Reserved  
16  
17  
Cycle Count  
18  
Design Capacity  
Design Voltage  
Specification Information  
Manufacture Date  
Serial Number  
19  
1A  
1B  
1C  
1D-1F  
20  
Read Block (String)  
Read Block (String)  
Read Block (String)  
Read Block (String)  
Reserved  
Pack Manufacturer Name (31 characters maximum)  
Pack Device Name (31 characters maximum)  
Pack Chemistry  
21  
22  
23  
Manufacturer Data  
24-2E  
2F  
R/W Block  
Optional Manufacturer Function 5  
30-3B  
3C  
Reserved  
R/W Word (unsigned)  
R/W Word (unsigned)  
R/W Word (unsigned)  
R/W Word (unsigned)  
<unused>  
Optional Manufacturer Function 4 (Vcell 4)  
Optional Manufacturer Function 3 (Vcell 3)  
Optional Manufacturer Function 2 (Vcell 2)  
Optional Manufacturer Function 1 (Vcell 1)  
3D  
3E  
3F  
40-45  
46-47  
48-4F  
50-55  
56-57  
58-5A  
5B-5F  
60-62  
63-6F  
70  
Reserved  
<unused>  
Reserved  
<unused>  
Reserved  
<unused>  
Reserved  
<unused>  
Reserved  
71-FF  
<unused>  
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PACKAGE OPTION ADDENDUM  
www.ti.com  
25-Sep-2008  
PACKAGING INFORMATION  
Orderable Device  
Status (1)  
Package Package  
Pins Package Eco Plan (2) Lead/Ball Finish MSL Peak Temp (3)  
Qty  
Type  
QFN  
QFN  
Drawing  
BQ6400RGZR  
BQ6400RGZT  
ACTIVE  
ACTIVE  
RGZ  
48  
48  
2500  
250  
TBD  
TBD  
Call TI  
Call TI  
Call TI  
Call TI  
RGZ  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in  
a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2)  
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check  
http://www.ti.com/productcontent for the latest availability information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements  
for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered  
at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and  
package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS  
compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame  
retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material)  
(3)  
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder  
temperature.  
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is  
provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the  
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In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI  
to Customer on an annual basis.  
Addendum-Page 1  
IMPORTANT NOTICE  
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