EDSX3-137D [FUJI]

IN-SITU ZIRCONIA OXYGEN ANALYZER; 原位氧化锆氧量分析仪
EDSX3-137D
型号: EDSX3-137D
厂家: FUJI ELECTRIC    FUJI ELECTRIC
描述:

IN-SITU ZIRCONIA OXYGEN ANALYZER
原位氧化锆氧量分析仪

文件: 总16页 (文件大小:705K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
IN-SITU  
DATA SHEET  
ZIRCONIA OXYGEN ANALYZER  
ZFK8, ZKM, ZTA  
This oxygen analyzer is used to continuously measure  
oxygen concentration in combustion exhaust gas of industrial  
boilers or furnaces, and is ideally suited for combustion man-  
agement and controlꢀ  
The analyzer system is comprised of the detector and con-  
verter coupled together as a complete systemꢀ Detector set-  
ting configuration includes the detector flow guide tube and  
detector sensorꢀ The flow guide tube is inserted directly into  
the gas and directs gas to the sensor for measurementꢀ The  
converter (ZKM) is comprised of the signal processor, input/  
output and communications, display and system controlsꢀ  
The converter is equipped with advanced functionality  
such as performing the sensor diagnostics and sensor recov-  
ery function, so the detector can be used within long term  
stabilityꢀ  
General-use detector  
(ZFK8)  
High-temperature detector  
(ZTA)  
FEATURES  
<IP66>  
Converter (ZKM1)  
<IP67>  
Converter (ZKM2)  
1. Gas sampling device is unnecessary  
ꢁor quick response, insert the detector directly into the  
flue Gas sampling functions such as a gas aspirator and a  
dehumidifier are not requiredꢀ  
2. Easy maintenance  
SPECIFICATIONS  
The sensor equipped with the detector, has unit construc-  
tion, it is easy to replaceꢀ  
General Specifications  
By separating the detector and the flow guide tube, filter  
replacement is easyꢀ  
3. More reliable than sensor diagnosis, sensor recover-  
able function  
Depending on the concentration of the measurement gas,  
the power of the sensor might deteriorateꢀ The equipment  
includes sensor recovery function electronically, checking  
the deterioration status of the sensor depletionꢀ  
Therefore, it has high reliability and long-lasting stabilityꢀ  
4. Safe and secure  
Measuring object: Oxygen in noncombustible gas  
Measuring method:  
Directly insert type zirconia system  
Measuring range: 0 to 2 ··· setting range at option 2 in 50  
vol% O2  
(in 1 vol% O2 steps)  
Repeatability:  
Linearity:  
Within 0ꢀ5%ꢁF  
Within 2%ꢁF  
Response time:  
Within 4 to 7 sec, for 90% (from calibra-  
tion gas inlet)  
Fystem detects thermocouple break for heater control on  
the sensor sideꢀ Fafety functions of isolating power supply  
to the detector or isolating power via external contact input  
are alsoꢀ  
Warmup time:  
Analog output:  
More than 10 min  
4 to 20mA DC (allowable load resistance  
less than 500W) or 0 to 1V DC (output  
resistance more than 100W)  
Rated voltage;  
5. Easy operation  
Power supply:  
The operation and setting for the converter can be per-  
formed interactively, and available as English, Japanese or  
Chinese for language displayꢀ  
100 to 120V AC (operating voltage 90  
to 132V AC)  
200 to 240V AC (operating voltage  
190 to 264V AC)  
Rated frequency; 50/60Hz  
Power consumption:  
Maximum 240VA (Detector: approxꢀ  
200VA, Converter: approxꢀ 40VA)  
Normal 70VA (Detector: approxꢀ 50VA,  
Converter: approxꢀ 20VA)  
EDSX3-137d  
Date  
Apr. 1, 2011  
ZFK8, ZKM, ZTA  
Detector Specifications (ZFK)  
Measured gas temperature:  
N.O. (1a) contact, 200V AC, 2A  
Converter specification (ZKM)  
Concentration value indication:  
Digital indication in 4 digits  
Contact output signal:  
(1) Contact specification; 6 points, 1a 250V AC/3A or 30V DC/3A  
(2) Contact function;  
Flow guide tube system; −20 to +600ºC  
(for general-use, corrosive gas)  
Ejector system; −20 to +1500ºC (for  
high-temperature gas)  
−20 to +800ºC (for general-use)  
Measured gas pressure:  
• Under maintenance  
−3 to +3kPa (−306 to +306mmH2O)  
Flow guide tube: With or without blow-down nozzle  
Flange; JIS5K 65A FF  
• Under blowdown Note3)  
• Span calibration gas valve  
• Zero calibration gas valve  
(JIS5K-80AFF for high particulate gas)  
Insertion length; 0.3, 0.5, 0.75, 1m  
Ejector (general-use):  
• Instrument anomalies Note1)  
• Alarm Note2)  
Note1) The following Instrument errors (1) Thermocou-  
ples break (2) Sensor break (3) Temperature fault  
(4) Calibration fault (5) Zero/span adjustment fault  
(6) Output error turn the contact-ON  
Note2) Alarm selects just one as mentioned below (1)  
High (2) Low (3) Upper and Lower (4) High-high  
(5) Low-low, it turns ON while operating.  
Note3) Under blow down is available in case of option,  
and it turns ON while operating.  
Contact input signal:  
Probe for guiding measured gas to  
detector  
Flange; JIS10K 65A RF  
Insertion length; 0.5, 0.75, 1, 1.5m (ac-  
cording to customer's specification)  
Operating temperature:  
−10 to +60ºC for Primary detecting ele-  
ment  
−5 to +100ºC for ejector section  
125ºC or less at detector flange surface  
with power applied  
(1) Contact specification; 3points (the following option)  
ON; 0V (10mA or less), OFF; 5V  
(2) Contact function;  
Storage temperature:  
Sensing element: −20 to +70ºC  
Ejector: −10 to +100ºC  
• External hold  
• Calculation reset  
• Heater OFF  
• Blow down (option)  
• Inhibition of calibration  
• Calibration start  
• Range change  
Structure:  
Filter:  
Dust/rain-proof structure(IEC IP66  
equivalent)  
Alumina(filtering accuracy 50µm) and  
quartz paper  
Main materials of gas-contacting parts:  
Detector; Zirconia, SUS316, platinum  
Calibration method:  
Flow guide tube; SUS304 or SUS316  
Ejector (general use); SUS316, SUS304  
Ejector; (for high temperature) SiC,  
SUS316, SUS304  
(a) Manual calibration with key operation  
(b) Auto. calibration (option)  
Calibration cycle; 00 day 00 hour to  
99 days 23 hours  
Calibration gas inlet:  
(c) All calibration  
φ6mm tube join, φ1/4-inch tube join, or  
ball valbe (as specified)  
Reference air inlet (option):  
φ6mm tube join or φ1/4-inch tube join (as  
specified)  
Detector mounting:  
Horizontal plane 45º, ambient sur-  
rounding air should be clean.  
Outer dimensions: (L × max. dia.) 210mm × 100mm (de-  
tector)  
Calibration gas: • Available range settings  
Zero gas; 0.010 to 25.00% O2  
Span gas: 0.010 to 50.00% O2  
• Recommended calibration gas concen-  
tration  
Zero gas; 0.25 to 2.0% O2  
Span gas; 20.6 to 21.0% O2  
(oxygen concentration in the air)  
Blowdown:  
(option)  
A function for blowing out with com-  
pressed air dust that has deposited in  
the flow guide tube. Blowdown can be  
performed for a predetermined time and  
at predetermined intervals.  
Blowdown cycle; 00 hour 00 minute to  
99 hours 59 minutes  
Blowdown time; 0 minute 00 second  
to 0 minutes 999  
Mass (approx.) {weight}:  
Detector; 1.6kg  
Ejector; 15kg (insertion length 1m)  
Flow guide tube (general-use, 1m); 5kg  
Finish color:  
Ejector air inlet flow rate:  
5 to 10 L/min  
Calibration gas flow:  
1.5 to 2 L/min  
Blowdown air inlet pressure:  
200 to 300kPa {2 to 3 kgf/cm2}  
Ejector exhaust gas processing:  
Into furnace, returned to flue  
Silver and SUS metallic color  
seconds  
Output signal hold:  
Output signal is held during calibration,  
processing recoverable sensor, process-  
ing diagnosis of sensor, warm-up, PID  
auto tuning, under set up maintenance  
mode "available" and blowdown. The  
hold function can also be released.  
Heater temperature drop alarm output (ejector):  
Alarm output when below 100ºC Me-  
chanical thermostat  
2
Valve and Flow meter (option):  
Selects zero or span gas during manual  
CODE SYMBOLS  
(Detector)  
zero or span calibration. Mounted on the  
side of the converter.  
4
5
6
7
8
9 10 11 12 13 14 15 16  
Description  
ZFK 8 R  
5 -  
- 1  
Communication function:  
Cal. gas inlet  
RS232C (MODBUS) standard specification  
RS485 (MODBUS) (option)  
Combustion efficiency display (option):  
1
2
3
For φ6mm tube (SUS)  
For φ1/4 inch tube (SUS)  
Ball valve  
When you select this display, "rich mode  
display" will be simultaneously displayed.  
This function calculates and displays  
combustion efficiency from oxygen  
concentration and measured gas tem-  
perature.  
Power supply  
100 to 120VAC 50/60Hz  
200 to 240VAC 50/60Hz  
1
3
Flow guide tube  
flange  
application  
None  
length  
0Y 0  
5 A 3  
5 A 5  
5 A 7  
5 A 1  
5 B 3  
5 B 5  
5 B 7  
5 B 1  
5 C 3  
5 C 5  
5 C 7  
5 C 1  
6 D 3  
6 D 5  
6 D 7  
6 D 1  
6 E 3  
SUS304 general use  
SUS304 general use  
SUS304 general use  
SUS304 general use  
300mm  
500mm  
750mm  
1000mm  
300mm  
500mm  
750mm  
1000mm  
Thermocouple (R) is required for tem-  
perature measurement.  
Operating temperature:  
20 to +55ºC  
Operating humidity:  
95% RH or less, non condensing  
Storage temperature:  
SUS316 for corrosive gas  
SUS316 for corrosive gas  
SUS316 for corrosive gas  
SUS316 for corrosive gas  
SUS316 with blow-down nozzle 300mm  
SUS316 with blow-down nozzle 500mm  
SUS316 with blow-down nozzle 750mm  
SUS316 with blow-down nozzle 1000mm  
SUS316 for high particulate  
SUS316 for high particulate  
SUS316 for high particulate  
SUS316 for high particulate  
30 to +70ºC  
Storage humidity: 95% RH or less, non condensing  
Construction:  
Dust-proof, rainproof construction  
(corresponding to IP66 or IP67 of IEC)  
Aluminum case  
300mm  
500mm  
750mm  
1000mm  
Material:  
Outer dimensions (H x W x D):  
170 X 159 X 70mm (IP66, Bench type)  
SUS316 for high particulate with 300mm  
cover  
220 X 230 X 95mm (IP67)  
182 X 163.5 X 70.6mm (Bench type)  
IP66: Approx. 2kg (excluding cable and  
detector)  
IP67: Approx. 4.5kg (excluding cable and  
detector)  
6 E 5  
6 E 7  
6 E 1  
Z Z Z  
SUS316 for high particulate with 500mm  
cover  
Mass {weight}:  
Finish color:  
SUS316 for high particulate with 750mm  
cover  
SUS316 for high particulate with 1000mm  
cover  
Others  
IP66: Case: Silver  
Protection cover  
Without  
With  
Cover: Pantone Cool Gray 1C-F  
IP67: Munsell 6PB 3.5/10.5 (blue)  
Cover: Silver (case)  
Y
A
Reference air inlet  
Non  
For φ6mm tube (SUS)  
For φ1/4 inch tube (SUS)  
Mounting method: Mounted flush on panel or on pipe  
Y
A
B
Filter spec.  
1
Standard  
Instruction manual language  
J
E
C
Japanese  
English  
Chinese  
Electrical Safety:  
Overvoltage category  
; II power supply input  
; I relay interfaces  
(IEC1010-1)  
External overcurrent protective device  
; 10A  
Specification name plate  
Standard (100 to 120V AC 50/60Hz)  
Standard (200 to 240V AC 50/60Hz)  
1
2
Equipment interfaces are safety  
separated (SELV)  
(Replacement Detector element)  
Power supply  
Code symbols  
100 to 120V AC ZFK8YY15-0Y0YY-0YY  
200 to 240V AC ZFK8YY35-0Y0YY-0YY  
The product conforms to the requirements of the  
Electromagnetic compatibility Directive 89/336/EEC  
as detailed within the technical construction file  
number TZ734575. The applicable standards used to  
demonstrate compliance are :  
EN 55011 : 1992 CLASSA Conducted and Radiated emissions  
EN 50082-1 : 1992  
Radiated immunity, ESD and FBT  
ZFK, ZKM  
3
ZFK8, ZKM, ZTA  
(Converter)  
(Ejector)  
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9 10 11 12  
Description  
Z T A  
1
1
Description  
Z K M  
1 -  
1
Measured gas temperature  
For high temperatures (+1500°C max.)  
General-use (+800°C max.)  
Construction  
IP66  
IP67  
1
2
1
2
3
Bench type  
Insertion length [mm]  
Output signal  
4 to 20mA DC  
0 to 1V DC  
Other  
B
C
D
E
500  
750  
1000  
1500  
B
E
Z
Communication function  
RS-232C  
RS-485  
Power supply  
1
2
1
3
5
100V/115V AC 50/60Hz  
200V/220V AC 50/60Hz  
230VAC 50/60Hz  
Mounting bracket  
Y
None (Specify "None" when the bench  
type is selected)  
1
2
Mounting on panel surface  
Pipe mounting  
SCOPE OF DELIVERY  
Optional Functions  
None  
Combustion efficiency display function Note4)  
Blowdown  
Auto calibration  
Combustion efficiency indication  
+ Blowdown Note4)  
Combustion efficiency indication  
+ Auto calibration Note4)  
Detector:  
Detector main unit × 1, Viton O ring ×  
Y
1
2
3
4
1, mounting screw (M5mm × 16) × 6,  
thermal sticker × 1, flow guide tube (as  
specified) × 1, ceramic filter × 1, rain-  
proof cover (as specified) × 1, Instruction  
manual × 1  
5
6
7
Blowdown + Auto calibration  
Combustion efficiency indication + Blowdown  
+ Auto calibration Note4)  
Converter:  
Ejector:  
Converter main unit × 1, mounting  
bracket set, (as specified) × 1  
Accessories (AC250V 500mA T fuse ×  
2, AC250V 2.5A T fuse × 2),  
Display language  
Japanese  
English  
J
E
C
Instruction manual × 1  
Chinese  
Ejector main unit × 1, insertion tube × 1,  
M16mm nut, and washer × 4, packing ×  
1
Option  
None (Specify "None" when the bench  
type or the auto calibration is selected)  
Y
Items to be prepared separately:  
(1) Standard gas for calibration  
Type ZBM NSH4-01 (up to 5% O2 range)  
Type ZBM NSJ4-01 (over 5% O2 range)  
(2) Reduction valve for standard gas (type ZBD61003)  
(3) Flowmeter  
With valve  
With valve + flowmeter  
1
2
Note4) When you select this display, rich mode  
will be a simultaneous display.  
(Exclusive-special cable)  
1
2
3
4
5
6
7
8
9
Type; ZBD42203, 0.2 to 2L/min (for calibrating gas)  
Type; ZBD42403, 1 to 10L/min (for ejector)  
Description  
Connectable devices  
Z R Z K R  
1 -  
K
For ZKM  
CAUTIONS  
Types  
For R thermocouple  
R
If combustible gas (CO, H2 etc.) exists in the measured  
gas, error will occur due to burning at the sensor section.  
The inclusion of corrosive gas (Si vapor, alkaline metal, P,  
Pb etc.) will shorten the life of the sensor.  
When the measured gas temperature is high (+300°C  
or higher), the flange should be separated from the  
furnace wall in order to bring the detector flange surface  
temperature below the specified value +125°C). The flow  
guide should be attached in the direction in which the gas  
flow to the detector decreases.  
When much dust is included in the gas, the flow guide  
tube should be attached at an inclination so that the flow  
goes from below to above. And the flow guide tube  
should be attached in the direction in which the gas flow  
to the detector decreases.  
In the case of a refuse incinerator, automatic blow down  
of the flow guide should not be performed (to prevent  
corrosion of the flow guide tube due to drainage). Blow-  
down should be performed manually when change in  
the indication has become very little with the furnace  
stopped.  
Conduit length  
None  
None  
None  
None  
None  
None  
None  
None  
None  
None  
None  
None  
Cable length  
6m  
10m  
YA  
YB  
YC  
YD  
YE  
YF  
YG  
YH  
YJ  
15m  
20m  
30m  
40m  
50m  
60m  
70m  
80m  
90m  
100m  
6m  
YK  
YL  
YM  
AA  
BB  
CC  
DD  
6m  
10m  
15m  
10m  
15m  
20m  
Note5  
20m  
Cable end treatment  
None  
One side (detector side)  
Both sides  
0
1
2
Note5) For connection between detector and  
converter, the conduit to be used should  
be rainproof flexible type.  
4
CONFIGURATION  
Flow guide tube system (with valve)  
Reduction valve  
Rc1/4  
(unnecessary when supply air pressure is  
200 to 300kPa)  
Solenoid valve  
(not supplied)  
(upper side blow port should be selected)  
Blow-down, 200 to 300kPa  
Supply air  
15ASGP  
15ASGP  
Rainproof cover  
tube equivalent  
or φ10/φ8 PTFE  
pipe or copper pipe  
(not supplied)  
tube equivalent  
or φ10/φ8 PTFE  
pipe or copper pipe  
(not supplied)  
Flow guide tube  
Detector  
(ZFK8)  
AC power  
supply  
Gas temperature.  
600ºC max.  
6
1
3
5
2
4
*2  
Ref. air  
Rainproof flexible  
conduit.  
(Max. 20m)  
White  
Black  
White  
Blue  
Red  
Yellow  
Sample gas outlet  
Gas temperature.  
600ºC max.  
Flow guide tube  
for high particulate  
Sample gas outlet  
Converter (ZKM)  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
TM-1  
AO  
Gas temperature.  
600ºC max.  
O2  
TC1  
ZV  
ZERO  
GAS  
or  
FAULT  
Fault  
contact  
output  
BLOW  
O2 input  
Thermocouple  
input  
Flow guide tube for high  
particulate with cover  
Calibrating  
gas contact  
output  
HEATER  
Blow  
contact  
output  
Analog output  
4 to 20mA DC  
or 0 to 1V DC  
Alarm  
contact  
output  
Maintenance  
contact  
output  
*4  
Calibrating gas  
contact output  
Thermocouple  
for combustion  
control  
AC power  
supply  
*3  
SPAN  
GAS  
ALARM  
MAINTE  
Contact input  
PE  
φ6mm or φ1/4 inch tube  
for calibration gas  
(not supplied)  
AC  
N
TC2  
DI1  
17  
DICOM  
20  
DI2  
18  
DI3  
19  
L
COM  
25  
SV  
15  
16  
21  
22  
23  
24  
26  
27  
28  
RS232C  
or  
RS485  
(option)  
TM-2  
(Option)  
Flowmeter  
Valve  
MEASURE  
Reduction valve  
(ZBD6)  
ZERO  
Standard gas  
for zero point (ZBM)  
SPAN  
Reduction valve  
(ZBD6)  
Note: *1 Standard gas or instrumentation air  
can be used in place of span gas.  
*2 Instrument quality air or bottled air is  
available as reference air instead of  
ambient air.  
*1  
Flowmeter  
Span gas (ZBM)  
*2 Ref. air  
to Detector  
*3 Protective earth.  
*4 Connect the shield of a exclusive cable  
with the ground terminal in the converter.  
*1 Air supply  
Reduction valve  
(unnecessary when  
supply air pressure  
is 50 to 100kPa)  
(0.2 to 0.5L/min)  
(not supplied)  
5
ZFK8, ZKM, ZTA  
Flow guide tube system  
Reduction valve  
Rc1/4  
(unnecessary when supply air pressure is  
200 to 300kPa)  
Solenoid valve  
(not supplied)  
(upper side blow port should be selected)  
Blow-down, 200 to 300kPa  
Supply air  
15ASGP  
15ASGP  
Rainproof cover  
tube equivalent  
or φ10/φ8 PTFE  
pipe or copper pipe  
(not supplied)  
tube equivalent  
or φ10/φ8 PTFE  
pipe or copper pipe  
(not supplied)  
Flow guide tube  
Detector  
(ZFK8)  
AC power  
supply  
Gas temperature.  
600ºC max.  
6
1
3
5
2
4
*2  
Ref. air  
Rainproof flexible  
conduit.  
(Max. 20m)  
White  
Black  
White  
Blue  
Red  
Yellow  
Sample gas outlet  
Gas temperature.  
600ºC max.  
Flow guide tube  
for high particulate  
Sample gas outlet  
Converter (ZKM)  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
TM-1  
AO  
Gas temperature.  
600ºC max.  
O2  
TC1  
ZV  
ZERO  
GAS  
or  
FAULT  
Fault  
contact  
output  
BLOW  
O2 input  
Thermocouple  
input  
Flow guide tube for high  
particulate with cover  
Calibrating  
gas contact  
output  
HEATER  
Blow  
contact  
output  
Analog output  
4 to 20mA DC  
or 0 to 1V DC  
Alarm  
contact  
output  
Maintenance  
contact  
output  
*4  
Calibrating gas  
contact output  
Thermocouple  
for combustion  
control  
AC power  
supply  
*3  
SPAN  
GAS  
ALARM  
MAINTE  
Contact input  
PE  
φ6mm or φ1/4 inch tube  
for calibration gas  
(not supplied)  
AC  
N
TC2  
DI1  
17  
DICOM  
20  
DI2  
18  
DI3  
19  
L
COM  
25  
SV  
15  
16  
21  
22  
23  
24  
26  
27  
28  
RS232C  
or  
RS485  
(option)  
TM-2  
AC power  
supply  
Reduction valve  
(ZBD6)  
Solenoid valve  
(not supplied)  
Joint  
Standard gas  
for zero point (ZBM)  
Flowmeter  
(ZBD4)  
(1 to 1.5L/min)  
Reduction valve  
*2 Ref. air  
to Detector  
(unnecessary when supply air pressure is 50 to 100kPa)  
*1 Air supply  
Reduction valve  
(ZBD6)  
Solenoid valve  
(not supplied)  
(0.2 to 0.5L/min)  
(not supplied)  
Span point  
Note: *1 Standard gas or instrumentation air can be used in place of span gas.  
*2 Instrument quality air or bottled air is available as reference air instead  
of ambient air.  
*1  
Standard gas for  
span point (ZBM)  
*3 Protective earth.  
*4 Connect the shield of a exclusive cable with the ground terminal in  
the converter.  
6
Ejector system (with valve)  
Flowmeter  
(ZBD)  
Reduction valve  
(unnecessary when supply air pressure  
is 200 to 300kPa )  
Ejector (ZTA)  
Ejector (5 to 10L/min)  
Power supply  
Joint  
Supply air  
1
2
4
5
Copper pipe φ6/φ4mm  
(not supplied)  
Gas temperature.  
1500ºC max.  
Heater temperature drop  
Alarm  
Solenoid valve  
(not supplied)  
Copper pipe  
Copper pipe φ10/φ6mm  
(not supplied)  
φ10/φ8mm  
(not supplied)  
Detector (ZFK8)  
AC power  
supply  
6
1
3
5
2
4
White  
White  
Rainproof flexible  
conduit.  
(Max. 20m)  
Black  
Red  
Yellow  
Bule  
TM-1  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
AO  
O2  
TC1  
ZV  
ZERO  
GAS  
or  
FAULT  
Fault  
contact  
output  
BLOW  
Blow  
contact  
output  
O2 input  
Thermocouple  
input  
Calibrating  
gas contact  
output  
HEATER  
Heater  
Analog output  
4 to 20mA DC  
or 0 to 1V DC  
Alarm  
Maintenance  
*4  
contact  
output  
contact  
output  
Calibrating gas  
contact output  
Thermocouple  
for combustion  
control  
*3  
AC power  
SPAN  
GAS  
ALARM  
MAINTE  
Contact input  
supply  
AC  
N
PE  
φ6mm or φ1/4 inch tube  
for calibration gas  
(not supplied)  
TC2  
DI1  
17  
DICOM  
20  
DI2  
18  
DI3  
19  
L
COM  
25  
SV  
15  
16  
21  
22  
23  
24  
26  
27  
28  
RS232C  
or  
RS485  
(option)  
TM-2  
AC power  
supply  
(Option)  
Flowmeter  
Valve  
MEASURE  
Reduction valve  
(ZBD6)  
ZERO  
Standard gas  
for zero point (ZBM)  
SPAN  
Reduction valve  
(ZBD6)  
Note: *1 Standard gas or instrumentation air  
can be used in place of span gas.  
*2 Instrument quality air or bottled air is  
available as reference air instead of  
ambient air.  
*1  
Flowmeter  
Span gas (ZBM)  
*2 Ref. air  
to Detector  
*1 Air supply  
*3 Protective earth.  
Reduction valve  
*4 Connect the shield of a exclusive cable  
with the ground terminal in the converter.  
(unnecessary when  
supply air pressure  
is 50 to 100kPa)  
(0.2 to 0.5L/min)  
(not supplied)  
7
ZFK8, ZKM, ZTA  
Ejector system  
Flowmeter  
(ZBD)  
Reduction valve  
(unnecessary when supply air pressure  
is 200 to 300kPa )  
Ejector (ZTA)  
Ejector (5 to 10L/min)  
Power supply  
Joint  
Supply air  
1
2
4
5
Copper pipe φ6/φ4mm  
(not supplied)  
Gas temperature.  
1500ºC max.  
Heater temperature drop  
Alarm  
Solenoid valve  
(not supplied)  
Copper pipe  
Copper pipe φ10/φ6mm  
(not supplied)  
φ10/φ8mm  
(not supplied)  
Detector (ZFK8)  
AC power  
supply  
6
1
3
5
2
4
White  
White  
Rainproof flexible  
conduit.  
(Max. 20m)  
Black  
Red  
Yellow  
Bule  
TM-1  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
AO  
O2  
TC1  
ZV  
ZERO  
GAS  
or  
FAULT  
Fault  
contact  
output  
BLOW  
Blow  
contact  
output  
O2 input  
Thermocouple  
input  
Calibrating  
gas contact  
output  
HEATER  
Analog output  
4 to 20mA DC  
or 0 to 1V DC  
Alarm  
Maintenance  
*4  
contact  
output  
contact  
output  
Calibrating gas  
contact output  
Thermocouple  
for combustion  
control  
*3  
AC power  
SPAN  
GAS  
ALARM  
MAINTE  
Contact input  
supply  
AC  
N
PE  
φ6mm or φ1/4 inch tube  
for calibration gas  
(not supplied)  
TC2  
DI1  
17  
DICOM  
20  
DI2  
18  
DI3  
19  
L
COM  
25  
SV  
15  
16  
21  
22  
23  
24  
26  
27  
28  
RS232C  
or  
RS485  
(option)  
TM-2  
AC power  
supply  
(1 to 1.5L/min)  
Reduction  
valve (ZBD6)  
Solenoid valve  
(not supplied)  
Joint  
Standard gas  
for zero point (ZBM)  
Flowmeter  
(ZBD4)  
Reduction valve (unnecessary when  
supply air pressure is 50 to 100kPa)  
*2 Ref. air  
to Detector  
*1 Air supply  
Reduction  
valve (ZBD6)  
Solenoid valve  
(not supplied)  
(0.2 to 0.5L/min)  
(not supplied)  
Span gas  
*1 Standard gas for  
Note: *1 Standard gas or instrumentation air can be used in place of span gas.  
*2 Instrument quality air or bottled air is available as reference air instead  
of ambient air.  
span point (ZBM)  
*3 Protective earth.  
*4 Connect the shield of a exclusive cable with the ground terminal in  
the converter.  
8
DEVICE CONFIGURATION  
The device to be combined differ according to the conditions of the gas to be measured. Select the devices to be combined  
with reference to the following table.  
Measured gas  
Temperature Gas Flow DUST  
Device configuration  
Detector type Converter Ejector  
Application  
Protection Note  
cover  
type  
type  
General-use 600ºC or  
5 to 20m/s Less than 0.2g/Nm3  
Less than 10g/Nm3  
Fuel; gas, oil  
5
5
ZFK8R  
ZFK8R  
5-  
5-  
A
C
-1  
-1  
ZKM  
ZKM  
Fuel: coal  
(boiler)  
less  
with blow down  
Included low moisture  
Included low moisture  
For corrosive 600ºC or  
gas (refuse less  
incinerator)  
5 to 20m/s Less than 1g/Nm3  
Less than 10g/Nm3  
5
5
ZFK8R  
ZFK8R  
5-  
5-  
B
C
-2  
-2  
ZKM  
ZKM  
with blow down  
Included low moisture  
Less than 25g/Nm3  
Less than 25g/Nm3  
6
6
ZFK8R  
ZFK8R  
ZFK8R  
ZFK8R  
5-  
5-  
D
-2  
-2  
no  
yes  
ZKM  
ZKM  
ZKM  
ZKM  
with blow down  
Included high moisture  
E
with blow down  
SUS316 tube  
General-use 800ºC or  
Less than Less than 1g/Nm3  
5-0Y0  
5-0Y0  
-1  
-1  
ZTA2  
ZTA1  
(boiler)  
less  
1m/s  
with blow down  
SIC tube  
1500ºC or  
Less than Less than 1g/Nm3  
less  
1m/s  
with blow down  
Note (1) Dust volume is approximate value.  
(2) Instrument quality air or bottled air is available as reference air by selecting detector with reference air inlet.  
9
ZFK8, ZKM, ZTA  
OUTLINE DIAGRAM (Unit:mm)  
Detector (ZFK8)  
Approx.132  
Approx.130  
80  
Approx.62  
67  
6
Temp.Proof cover  
(To order)  
5
Terminal box  
6-  
EXTERNAL CONNECTION DIAGRAM  
Element output  
Heater  
Thermocouple  
φ
φ
φ
Filter  
1
3
2
4
5
6
Black / White/ red / White/ yellow / blue  
2-core wire  
4-core wire  
Ground-wire  
Screw: M4  
Exclusive-special cable  
Calibration gas inlet  
(To order)  
SUS316,for 6/ 4 tube  
or 1/4 inch tube  
Ref. Air inlet (to order)  
SUS316,for 6/ 4 tube  
or 1/4 inch tube  
Exclusive  
Cable gland  
Approx.132  
Approx.130  
80  
67  
Approx.62  
Temp.proof cover  
(to order)  
5
6-  
6
Terminal box  
φ
φ
φ
Filter  
ZFK8R 3  
Ball valve  
Ground-wire  
screw: M4  
Ref. air inlet (to order)  
SUS316,for 6/ 4 tube  
or 1/4 inch tube  
Exclusive cable gland  
Valve handle  
Calibration gas inlet  
Rc1/4 INT.THD.  
10  
Sensor unit (ZFK8YY)  
(132.7)  
(88.4)  
3.5  
4- 3.5(Mount for detector)  
S+  
T+  
H
1
6
3
4
5
2
H
T-  
S-  
Flow guide tube  
155  
130  
Approx. L  
12  
Approx. 20  
67  
Gas inlet  
Z F K 8 R  
5 - 5 A 3  
5
7
1
6-M5  
Gas outlet  
detector side  
3
1
Code 11th  
5
7
Z
1.0  
0.5 0.75  
0.3  
L (m)  
L=  
(to order)  
MASS  
Approx.(kg)  
4.1  
2.7 3.3  
4.8  
8–15  
MTG. holes  
Oxygen detector  
Flow guide tube (with blow-down nozzle)  
155  
Approx. L  
18  
Approx. 20  
130  
3
67  
Gas inlet  
6-M5  
detector side  
Z F K 8 R  
5 - 5 C 3  
5
7
1
Gas outlet  
3
1
Code 11th  
5
7
Z
0.5 0.75 1.0  
L (m)  
Mass  
Approx.(kg)  
0.3  
L=  
(to order)  
3.0 3.8  
5.7  
4.8  
Oxygen detector  
Blow down air inlet  
8–15  
MTG. holes  
4-Rc1/4  
with plug int.thd.  
11  
ZFK8, ZKM, ZTA  
Flow guide tube (for high particulate)  
4 - Rc 1/4  
with plug int thd.  
Blow down air inlet  
Select an upper port to  
avoid the condensation  
in the piping  
8 - 19  
MTG. hole  
Flange: JIS 5K80A FF  
ZFK MTG. position  
Packing  
Z F K 8 R  
5 - 6 D 3  
5
7
1
Gas outlet  
30  
3
1
Code 11th  
5
7
Z
0.5 0.75 1.0  
L
(m)  
0.3  
L=  
(to order)  
Mass  
Approx.(kg)  
4.5 5.6  
8.3  
7.0  
Gas flow  
Tube (50A SCH40)  
Flow guide tube (for high particulate with cover)  
4 - Rc 1/4  
with plug int thd.  
Blow down air inlet  
Select an upper port to  
avoid the condensation  
in the piping  
8 - 19  
MTG. holes  
Flange: JIS 5K80A FF  
ZFK MTG. position  
Packing  
Z F K 8 R  
5 - 6 E 3  
5
7
1
Gas outlet  
30  
3
1
0.5 0.75 1.0  
Code 11th  
5
7
Z
L
(m)  
0.3  
L=  
Mass  
Approx.(kg)  
(to order)  
7.1 9.0  
13.6  
11.4  
Gas flow  
(38)  
Tube (50A SCH40)  
Protection tube (65A SCH40)  
12  
Flow guide tube (for corrosive gas)  
155  
Approx. 40  
12  
Approx. L  
130  
3
67  
Gas inlet  
Z F K 8 R  
5 - 5 B 3  
5
7
1
6-M5  
detector side  
Gas outlet  
3
1
Code 11th  
L (m)  
5
7
Z
1.0  
0.3 0.5  
0.75  
L=  
(to order)  
MASS  
Approx.(kg)  
3.3  
4.5 6.1  
7.6  
8- 15  
MTG. holes  
Oxygen detector  
Ejector (ZTA)  
4-M16 bolt  
Viewed from P direction  
140  
(JIS 10K65ARF)  
190  
Approx. L  
170  
P
Gas inlet  
40  
L [mm]  
500 750 1000 1500  
Detector  
(ZFK8)  
Ejector air  
outlet  
(Rc1/4)  
35  
50  
45  
40  
Blow -down air inlet  
(Rc1/4)  
EXTERNAL CONNECTION DAIAGRAM  
1
2
3
4
5
Ejector air inlet  
(Rc1/4)  
Cable gland  
(A15C)  
AC  
Heater temp.drop alarm  
power supply  
AC100/110V  
AC200/220V  
AC230V  
13  
ZFK8, ZKM, ZTA  
Converter (ZKM1)  
<IP66>  
Mounting hole  
2-ø9  
2.5  
2.5  
75  
100  
72  
100  
Valve (option)  
U bolts M8  
(option)  
Oxygen Analyzer  
MODE  
ESC  
ENTER  
POWER  
ZKM  
Oxygen Analyzer  
Calibration gas outlet  
(for F6 tube)  
153  
Mounting for  
2B pipe  
For contact Input/output  
Earth terminal (M4)  
For sensor (coupling)  
For F23.5/F15.8 tube  
Zero gas inlet  
(for F6 tube)  
Mtg. Plate  
For communication  
Span gas inlet  
(for F6 tube)  
For output  
For power supply  
Converter (ZKM2)  
<IP67>  
Mounting hole 4-F9  
U bolts M8 (option)  
Bracket  
324  
72  
195  
Valve (option)  
Mounting for  
2B pipe  
MODE  
ESC  
ENTER  
POWER  
Earth terminal (M4)  
14  
230  
Calibration gas outlet  
5.7  
95  
(for F6 tube)  
For sensor (coupling)  
For F23.5/F15.8 tube  
U bolts M8 (option)  
Zero gas inlet  
Span gas inlet  
(for F6 tube)  
(for F6 tube)  
For sensor (coupling)  
For F23.5/F15.8 tube  
For power supply  
(G1/2)  
40  
40  
40  
40  
For contact Input/output  
(G1/2)  
For output  
(G1/2)  
For communication  
(G1/2)  
14  
Converter (ZKM1)  
Mounting hole  
2-ø9  
<IP66>  
2.5  
2.5  
75  
100  
72  
100  
Valve (option)  
U bolts M8  
(option)  
Oxygen Analyzer  
MODE  
ESC  
ENTER  
POWER  
Flowmeter (option)  
ZKM  
Oxygen Analyzer  
Calibration gas outlet  
(for F6 tube)  
153  
Mounting for  
2B pipe  
For contact Input/output  
Earth terminal (M4)  
For sensor (coupling)  
For F23.5/F15.8 tube  
Mtg. Plate  
Zero gas inlet  
(for F6 tube)  
Span gas inlet  
(for F6 tube)  
For communication  
For output  
For power supply  
Converter (ZKM2)  
<IP67>  
Mounting hole 4-F9  
U bolts M8 (option)  
Bracket  
324  
72  
195  
Valve (option)  
Mounting for  
2B pipe  
MODE  
ESC  
ENTER  
POWER  
Flowmeter  
(option)  
Earth terminal  
(M4)  
Calibration gas outlet  
(for F6 tube)  
14  
230  
5.7  
95  
For sensor (coupling)  
For F23.5/F15.8 tube  
U bolts M8 (option)  
Zero gas inlet  
Span gas inlet  
(for F6 tube)  
(for F6 tube)  
For sensor (coupling)  
For F23.5/F15.8 tube  
For power supply  
(G1/2)  
40  
40  
40  
40  
For contact Input/output  
(G1/2)  
For output  
(G1/2)  
For communication  
(G1/2)  
15  
ZFK8, ZKM, ZTA  
Converter (ZKM3)  
<Bench type>  
163.5  
143.5  
70.6  
10  
Oxygen Analyzer  
MODE  
ESC  
ENTER  
POWER  
POWER  
FUSE 0.5A  
注ꢀ意  
T
変換器へ供給する電源  
電圧は、接続される  
検出器の電電圧に合わせてください。  
HEATER  
FUSE  
T
2.5A  
CAUTION  
Power supply must be selected  
the same voltage of detector.  
ON  
POWER  
OFF  
1
O2  
2
TC1  
5
AO  
6
FAULT  
ZV HEATER  
10 11 12 13 14  
BLOW  
3
4
7
8
9
15 16 17 18 19 20 21 22 23 24 25 26 27 28  
MAIN-  
TENANCE  
ALARM  
AC  
COM SV  
TC2 DI1 DI2 DI3 DI-  
N
L
COM  
4-φ4.5 Mounting hole  
EXTERNAL TERMINAL (TM1) / Terminal M3  
O2 sensor  
thermocouple  
input  
O2 sensor  
input  
*2  
Exclusive  
cable  
*1  
O2 sensor  
heater power  
output  
Analog  
output  
4-20mA DC  
or 0-1V DC  
Fault  
Blow contact  
output  
250V AC/3A  
30V DC/3A  
contact output  
250V AC/3A  
30V DC/3A  
1
2
3
4
5
6
7
8
9
10  
11  
ZV  
12  
13  
14  
AO  
+
+
+
O2  
TC1  
ZERO  
GAS  
or  
FAULT  
BLOW  
HEATER  
SPAN  
GAS  
ALARM  
DICOM  
MAINTE  
AC  
AC  
Ground  
terminal  
M4  
+
TC2  
DI1  
17  
DI2  
18  
DI3  
19  
L
COM  
SV  
26  
N
15  
16  
21  
22  
23  
24  
27  
20  
25  
28  
Alarm  
Maintenance  
contact output  
250V AC/3A  
30V DC/3A  
Calibrating gas  
contact output  
250V AC/3A  
30V DC/3A  
contact output  
250V AC/3A  
30V DC/3A  
Thermocouple  
input type R  
(not supplied)  
Power supply  
input  
100 to120V AC  
200 to 240V AC  
Contact input  
Short circuit : on (Current 5mA)  
Open : off (Voltage 5V)  
COMMUNICATION TERMINAL (TM2) /INSERTION TERMINAL  
Note 1) The heater power supply is the same  
as the converter power supply.  
Note 2) Be sure to connect the shield of the  
cable to the ground in the main body.  
Terminal number  
Remarks  
1
2
3
RS232C  
RS485  
TXD  
RXD GND  
Standard  
Option  
TRX+ TRX– GND  
Caution on Safety  
*Before using this product, be sure to read its instruction manual in advance.  
International Sales Div  
Sales Group  
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome,  
Shinagawa-ku, Tokyo 141-0032, Japan  
http://www.fujielectric.com  
Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425  
http://www.fjielectric.com/products/instruments/  
Information in this catalog is subject to change without notice.  
Printed in Japan  

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