0638119300_技术文档

Hand Crimp Tool for MOX 0.63 (.025”) Receptacle Terminals

HAND CRIMP TOOL

Specification Sheet

Order No. 63811-9300

FEATURES

TYPE 4A

A full cycle ratcheting hand tool ensures complete crimps

Ergonomically designed soft handles

Precisely designed crimping profiles with simple contact positioning

Easy handling due to outstanding force ratio

A-620 Class 3 compliant

RoHS compliant although not required

SCOPE

Products: MOX 0.635mm (.025") Receptacle Crimp Terminal, 0.22-0.75mm² and 20-22 AWG.

Terminal

Series No.

Insulation Diameter

Strip Length

mm In.

Terminal Order No. Wire Size Actual mm² Wire Type

mm

In.

0.22mm²

0.35mm²

22 AWG

0.50mm²

20 AWG

0.60mm²

0.22

0.34

0.35

0.495

0.562

0.59

ID

IR

TXL

ID

IR

TXL

IR

1.10-1.25 .043-.049 2.60-3.30 .102-.130

1.25-1.40 .049-.055 2.60-3.30 .102-.130

1.40-1.60 .055-.063 2.60-3.30 .102-.130

1.40-1.50 .055-.059 2.60-3.30 .102-.130

1.40-1.60 .055-.063 2.60-3.30 .102-.130

1.75-1.90 .069-.075 2.60-3.30 .102-.130

98658-1211

98658-1221

98658-1231

98658

98658-1212

98658-1222

98658-1232

0.75 mm²

0.79

ID

1.60-1.80 .063-.071 3.35-3.65 .132-.144

0.22mm²

0.35mm²

22 AWG

0.50mm²

0.22

0.34

0.35

0.495

ID

IR

TXL

ID

1.15-1.25 .045-.049 2.60-3.30 .102-.130

1.25-1.40 .049-.055 2.60-3.30 .102-.130

1.40-1.60 .055-.063 2.60-3.30 .102-.130

1.40-1.50 .055-.059 2.60-3.30 .102-.130

1.40-1.60 .043-.049 2.60-3.30 .102-.130

98658-1213

98658-1223

98658-1233

IR

Doc No: ATS-638119300

Revision: A

Release Date: 08-24-07

Revision Date: 08-24-07

UNCONTROLLED COPY

Page 1 of 6

Hand Crimp Tool for MOX 0.63 (.025”) Receptacle Terminals

BEND UP

DEFINITION OF TERMS

SEAM

ROLLING

TWISTING

STRIP

LENGTH

CONDUCTOR

CRIMP

BEND

DOWN

BRUSH

INSULATION

CRIMP

CRIMP HEIGHT

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the

scope.

CONDITIONS:

After crimping, the conductor profile should measure the following.

Conductor

Profile AWG

Terminal

Series No.

Crimp Height (Ref) Crimp Width (Ref) 0.22-0.35mm²0.6-0.75mm²

Wire Size Actual mm² Wire Type

0.5mm²

22 AWG

20 AWG

mm

In.

mm

In.

22 AWG

0.22mm²

0.35mm²

20 AWG

0.60mm²

0.75mm

0.50mm²

0.35

0.22

0.34

0.50

0.59

0.79

0.50

TXL

ID

IR

TXL

IR

ID

0.68-0.78 .027-.031- 1.40

.055

X

0.90-1.00 .039-.043

1.00-1.10 .039-.043

0.83-0.93 .033-.037

1.40

X

98658

ID

IR

X

Insulation

Crimp Height (Ref) Crimp Width (Ref)

Pull Force Minimum

Actual mm²

Terminal Series No. Wire Size

Wire Type

mm

1.75

1.80

2.15

1.70

In.

mm

1.90

2.00

2.15

1.90

In.

N

Lb.

22 AWG

0.22mm²

0.35mm²

20 AWG

0.60mm²

0.75mm

0.50mm²

0.35

0.22

0.34

0.50

0.59

0.79

0.50

TXL

ID

IR

TXL

IR

ID

.069

.071

.085

.067

.075

.079

.085

.075

60.0

50.0

60.0

80.0

100.0

80.0

13.50

11.24

13.50

17.99

22.50

17.99

98658

ID

IR

Pull Force should be measured with no influence from the insulation crimp.

The above specifications are guidelines to an optimum crimp.

Doc No: ATS-638119300

Revision: A

Release Date: 08-24-07

Revision Date: 08-24-07

UNCONTROLLED COPY

Page 2 of 6

Hand Crimp Tool for MOX 0.63 (.025”) Receptacle Terminals

OPERATION

LOCATOR

OPEN

Open the tool by squeezing the handles together, at the end of

the closing stroke, the ratchet mechanism will release the

handles, and the hand tool will spring open.

HAND TOOL

OPEN

Crimping Terminals

1. With the hand tool in the open position, pivot the terminal

locator open. See Figure 1.

2. Insert the terminal fully into the correct profile until the

terminal is fully seated and stops.

TERMINAL

SEATED IN

LOCATOR

3. Gently pivot the locator closed.

Figure 1

CONDUCTOR

PUNCH

INSULATION

PUNCH

INSULATION

OF THE WIRE

STOPS HERE

INSULATION

STOP

INSULATION

STOP

LOCATOR

WIRE

INSULATION

PUNCH

TERMINAL

CONDUCTOR

PUNCH

TERMINAL

Figure 3

LOCATOR

INSULATION

ANVIL

CONDUCTOR

ANVIL

Figure 2

4. Slide the pre-stripped wire into the insulation stop. See Figure 2. The wire strands pass thru the

insulation stop slot, while the end of the insulation touches the stop. Be sure to hold the wire in place until

the terminal is fully crimped. See Figure 3.

5. Close the tool until the ratchet releases.

6. Carefully remove the crimped terminal.

Note: To maintain good brush control and a consistent bell mouth the crimping instructions must be

followed.

Doc No: ATS-638119300

Revision: A

Release Date: 08-24-07

Revision Date: 08-24-07

UNCONTROLLED COPY

Page 3 of 6

Hand Crimp Tool for MOX 0.63 (.025”) Receptacle Terminals

Terminal Locator Replacement

Removal

1. With the tool in the open position, pivot the terminal locator outward.

2. Remove the M4 BHCS. See Figure 4.

Installation

1. Place the new locator, (See Chart on page 2), on the hand tool. Install

the M4 BHCS. See Figure 4.

2. Tighten the screw enough to hold the locator. Make sure the locator

can still float freely with hand pressure.

3. Insert the proper terminal fully into the correct profile slot until the

terminal is fully seated and stops. Then gently pivot the locator closed.

M4 BHCS

PIVOT LOCATOR

Figure 4

4. With hand pressure, slowly slide the locator to the correct position. See Figure 5.

5. Gently pivot the locator open without disturbing the location.

6. Hold the locator firmly in place and slowly tighten the M4 BHCS.

Maintenance

It is recommended that each operator of the tool be made

aware of, and responsible for, the following maintenance

steps:

1. Remove dust, moisture, and other contaminants with a

clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage

the tool.

CORRECT

INCORRECT

Figure 5

INCORRECT

3. Make certain all pins; pivot points and bearing surfaces

are protected with a thin coat of high quality machine

oil. Do not oil excessively.

4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping

dies, and store the tool in a clean, dry area.

Miscrimps or Jams (See Figure 6)

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by pushing the ratchet release lever.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we would exchange the tool free of charge. This will not be applicable to

altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of

handle extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.

Caution: Repetitive use of this tool should be avoided.

Doc No: ATS-638119300

Revision: A

Release Date: 08-24-07

Revision Date: 08-24-07

UNCONTROLLED COPY

Page 4 of 6

Hand Crimp Tool for MOX 0.63 (.025”) Receptacle Terminals

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable. Variations in tools, terminals, and wire stranding and insulation types may affect

crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips on

the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping Handbook

63800-0029 for additional information on crimping and crimp testing.

6. Molex does not certify crimp hand tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and

tooling.

Doc No: ATS-638119300

Revision: A

Release Date: 08-24-07

Revision Date: 08-24-07

UNCONTROLLED COPY

Page 5 of 6

Hand Crimp Tool for MOX 0.63 (.025”) Receptacle Terminals

PARTS LIST

Item Number Order Number

Description

Crimping Spring

Handle Spring

Locator

Quantity

1

2

3

63600-0520

63600-0525

63811-9375

2

1

M4 X 6mm

LONG BHCS

3

RATCHET

RELEASE

2

HANDLE

SPRING

CRIMPING

SPRING (2)

1

Figure 6

Americas Headquarters

Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters

Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan

Jurong, Singapore

65-6-268-6868

fesinfo@molex.com

Munich, Germany

49-89-413092-0

eurinfo@molex.com

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

1-800-78MOLEX

81-462-65-2324

amerinfo@molex.com

feninfo@molex.com

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

Doc No: ATS-638119300

Revision: A

Release Date: 08-24-07

Revision Date: 08-24-07

UNCONTROLLED COPY

Page 6 of 6


型号：	0638119300
厂家：	Molex
描述：	HAND CRIMP TOOL Specification Sheet 手压接工具规格表
文件：	总6页 (文件大小：259K)
中文：	中文翻译
下载：	下载PDF数据表文档文件

0638119300 [MOLEX]

相关型号：

0638119500

0638119575

0638120000

0638121100

0638121300

0638121600

0638131400

0638131500

0638131500_18

0638132250

0638132300

0638132350