0638950800 [MOLEX]
Tool And Machinery;
| 型号： | 0638950800 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总5页 (文件大小：265K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
Mini-Mac Applicator for Female Flag QD Crimp Terminals
Mini-Mac Applicator
Application Tooling Specification
Mechanical Feed-Front Metal Strip
Order No. 63895-0800
FEATURES
ꢀ
ꢀ
ꢀ
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
ꢀ
ꢀ
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: Quick Disconnect, Female, Flag, for 0.50-1.00mm² (18-20 AWG) Wire, Accepts 6.35mm (.250") by
0.81mm (.032") Tab Crimp Terminals.
Insulation Diameter
IPC/WHMA-A620ꢀ Terminal (Max)ꢀꢀ
Wire Size
AWG mm²
Strip Length
Terminal
Series No.
Terminal
Order No.
mm
In.
mm
In.
mm
In.
-
-
-
2.50
1.50
1.00
94030
94030-5010 94030-5011
2.10-2.60 .083-.102
3.70
.146
6.00-7.00 .236-.276
ꢀTo achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
ꢀꢀOverall insulation OD specification for terminal.
DEFINITION OF TERMS
STRIP
LENGTH
SEAM
CONDUCTOR
CRIMP
WIRE
INSULATION
CRIMP
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the
scope.
Doc No: ATS-638950800
Revision: A
Release Date: 10-07-08
Revision Date: 10-07-08
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for Female Flag QD Crimp Terminals
CRIMP SPECIFICATION
After crimping, the crimp profiles should measure the following:
Conductor
Insulation
Pull Force
Minimum
Wire Size
Terminal
Series No.
Crimp Width
Maximum
Crimp Width
Maximum
Crimp Height
mm In.
Crimp Height (Ref)
AWG mm2
mm
In.
mm In.
mm
In.
N
Lb.
-
-
-
2.50 2.05-2.15 .081-.085 2.95 .116 3.35-3.45 .132-.136 4.50 .177 245.2 55.12
1.50 1.85-1.95 .073-.077 2.95 .116 2.85-2.95 .112-.116 4.50 .177 196.1 44.09
1.00 1.70-1.80 .067-.071 2.95 .116 2.70-2.80 .106-.110 4.50 .177 156.9 35.27
94030
* Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638950800
Revision: A
Release Date: 10-07-08
Revision Date: 10-07-08
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for Female Flag QD Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63895-0800
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63895-0870
63475-0003
63895-0802
63476-0003
63456-0056
63895-0705
63895-0706
63895-0703
63895-0735
63895-0734
63895-0870
63475-0003
63895-0802
63476-0003
63456-0056
63895-0705
63895-0706
63895-0703
63895-0735
63895-0734
Tool Kit (All “Y” Items)
Conductor Punch-2.80pw
Anvil
Insulation Punch-4.40pw
Insulation Anvil
Cut Punch Left
Cut Punch Right
Cut-Off Die-Front
Lifter
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
2 Y
1 Y
1 Y
1
2
3
4
5
6
7
8
9
Retainer Lifter
Other Components (Ref. 50850)
10
11
12
13
14
15
16
17
18
19
20
21
22
11-18-5015
11-24-1067
63443-2310
63600-2995
63890-0042
63890-0046
63890-0866
63895-0731
63895-0732
63895-0733
63895-0736
63895-0737
63895-0738
60805A122
4996-4
Front Cover
1
1
1
2
1
1
1
1
1
1
1
1
1
Cut Off Plunger Spring
3.50mm Spacer
Compression Spring
Terminal Drag Cover
Rear Cover
Collar-6.40 Long
Guide Cut Punch
Key 37
Key 16
Wire Stop
Punch Spacer 3.65
Tooling Washer
63443-2310
63600-2995
63890-0042
63890-0046
63890-0866
63895-0731
63895-0732
63895-0733
63895-0736
63895-0737
63895-0738
Frame
23
24
25
63801-3201
63801-3281
63801-4650
63801-3201
63801-3281
63801-4650
Top
Base
Track
1
1
1
Hardware
26
27
28
29
30
31
32
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M2.5 by 20 Long SHCS
M3 by 6 Long FHCS
M3 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 50 Long SHCS
M8 by 35 Long BHCS
2.5mm by 8 Lg Roll Pin
2**
2**
4**
2**
2**
1**
3**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638950800
Revision: A
Release Date: 10-07-08
Revision Date: 10-07-08
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for Female Flag QD Crimp Terminals
Assembly Drawing
29
23
15
1
16
21
3
22
28
(2)
31
(2)
28
14
10
8
7
23
6
5
11
32
24
2
7
13
4
9
(2)
30
(2)
25
12
20
26
(2)
17
19
Figure 1
32
(2)
18
(2)
27
Doc No: ATS-638950800
Revision: A
Release Date: 10-07-08
Revision Date: 10-07-08
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for Female Flag QD Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that
all screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346”).
Tooling damage could result at a lower setting.
CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Americas Headquarters
Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters
Jurong, Singapore
65-6-268-6868
Munich, Germany
49-89-413092-0
eurinfo@molex.com
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
81-462-65-2324
feninfo@molex.com
fesinfo@molex.com
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638950800
Revision: A
Release Date: 10-07-08
Revision Date: 10-07-08
UNCONTROLLED COPY
Page 5 of 5
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