0639113200 [MOLEX]
T2 Terminator for Male Flat Blade Crimp Terminal;
| 型号： | 0639113200 |
| 厂家： | 
Molex |
| 描述： | T2 Terminator for Male Flat Blade Crimp Terminal |
| 文件： | 总6页 (文件大小：217K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal
T2
Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63912-0500
FEATURES
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ꢀ
ꢀ
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It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
ꢀ
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: 2.5 Mini Splash Proof Wire-to-Wire Crimp Terminal 20-22 AWG.
Wire Size
AWG mm²
Insulation Diameter
mm In.
Strip Length
mm In.
Terminal
Terminal
Series No. Order No.
22
---
AVSS-0.3
CAVS-0.3
CAVUS-0.3
---
50147
50148
50147-8000
50148-8000
1.40-1.90 .075-.055 2.00-2.50 .078-.098
20
AVSS-0.5
CAVS-0.5
CAVUS-0.5
DEFINITION OF TERMS
BEND UP
BELL MOUTH
SEAM
BRUSH
INSULATION
CRIMP
ROLLING
TWISTING
STRIP
LENGTH
BEND
DOWN
CONDUCTOR
CRIMP
CUT-OFF TAB
COND.CRIMP
HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the
scope.
Doc No: ATS-639120500
Revision: A
Release Date: 10-04-10
Revision Date: 10-04-10
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
Cut-off Tab Maximum
mm In.
Conductor Brush
mm In.
Terminal Series No.
mm
In.
50147
50148
0.00-0.30 .000-.012 0.00-0.30 .000-.012 0.10-0.90 .004-.035
Punch Width (Ref)
Conductor Insulation
mm In mm In
Bend up Bend down Twist Roll
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Terminal Series No.
Degree
Degree
10
50147
50148
2
3
3
1.40 .055 1.60 .063
After crimping, the crimp profiles should measure the following:
Conductor
Insulation
Crimp Height
Maximum
Pull Force
Minimum
Wire Size
mm2
Terminal
Series No.
Crimp Height
AWG
mm In.
mm
In.
N
Lb.
22
---
0.94-0.99 .037-.039 1.70 .067 49.0 11.0
0.94-0.99 037-.039 1.70 .067 49.0 11.0
0.96-1.06 .038-.042 1.80 .071 53.9 12.1
0.96-1.06 .038-.042 1.80 .071 53.9 12.1
AVSS-0.3
CAVS-0.3
---
AVSS-0.5
CAVS-0.5
20
50147
50148
CAVUS-0.3 0.94-0.99 037-.039 1.55 .061 49.0 11.0
CAVUS-0.5 0.96-1.06 .038-.042 1.80 .067 53.9 12.1
ꢀ
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639120500
Revision: A
Release Date: 10-04-10
Revision Date: 10-04-10
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal
PARTS LIST
T2 Terminator 63912-0500
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63912-0570
63444-1407
63445-1430
63454-0038
63445-1805
63443-0002
63443-0012
63912-0570
63444-1407
63445-1430
63454-0038
63445-1805
63443-0002
63443-0012
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Front Cut-Off Plunger
Front Plunger Retainer
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
Other Components
7
8
9
11-18-4083
11-24-1067
11-40-4039
63443-0009
63443-0024
63443-0085
63443-0090
63443-1703
63443-2216
63443-2316
63443-6003
60707-8
4996-4
8302-5
Feed Guide
Cut-off Plunger Spring
Plunger Striker
Front Scrap Chute
Key
1
1
1
1
1
1
1
1
1
1
1
10
11
12
13
14
15
16
17
63443-0009
63443-0024
63443-0085
63443-0090
63443-1703
63443-2216
63443-2316
63443-6003
Wire Stop L-Bracket
Wire Stop
Height Spacer
Course Spacer (16.00mm)
Fine Spacer (3.80mm)
Rear Cover
Frame
18
63800-8500
63800-8500
T2 Terminator
1
Hardware
19
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long FHCS
M3 by 6 Long SHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 14 Long SHCS
M4 by 45 Long SHCS
M5 by 12 Long SHCS
#10-32 by 3/8”Long BHCS
1**
2**
2**
2**
2**
2**
1**
1**
20
21
22
23
24
25
26
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639120500
Revision: A
Release Date: 10-04-10
Revision Date: 10-04-10
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal
Assembly Drawing
1
3
9
26
22
(2)
2
5
20
17
8
(2)
23
(2)
12
6
7
4
13
25
10
21
24
(2)
18
21
15
13
16
14
11
Figure 1
19
Doc No: ATS-639120500
Revision: A
Release Date: 10-04-10
Revision Date: 10-04-10
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM40 PRESS AND
TM42 PRESS
BASE UNIT AND ADAPTER
11-40-0123
FEED FINGER ROD
11-40-5307
FEED FINGER ROD
COTTER PIN
COTTER PIN
1/8” X .0295 DIA. WIRE
1/8” X .0295 DIA. WIRE
11-40-5255
11-40-5255
FEED FINGER
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
Doc No: ATS-639120500
Revision: A
Release Date: 10-04-10
Revision Date: 10-04-10
UNCONTROLLED COPY
Page 5 of 6
T2 Terminator for. Splash Proof Wire-to-Wire Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
Doc No: ATS-639120500
Revision: A
Release Date: 10-04-10
Revision Date: 10-04-10
UNCONTROLLED COPY
Page 6 of 6
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