LM25115 [TI]

LM25115 Secondary Side Post Regulator Controller;
LM25115
型号: LM25115
厂家: TEXAS INSTRUMENTS    TEXAS INSTRUMENTS
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LM25115 Secondary Side Post Regulator Controller

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LM25115  
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SNVS418A NOVEMBER 2005REVISED APRIL 2013  
LM25115 Secondary Side Post Regulator Controller  
Check for Samples: LM25115  
1
FEATURES  
DESCRIPTION  
The LM25115 controller contains all of the features  
necessary to implement multiple output power  
converters utilizing the Secondary Side Post  
Regulation (SSPR) technique. The SSPR technique  
develops a highly efficient and well regulated auxiliary  
output from the secondary side switching waveform of  
an isolated power converter. Regulation of the  
auxiliary output voltage is achieved by leading edge  
pulse width modulation (PWM) of the main channel  
duty cycle. Leading edge modulation is compatible  
with either current mode or voltage mode control of  
the main output. The LM25115 drives external high  
side and low side NMOS power switches configured  
as a synchronous buck regulator. A current sense  
amplifier provides overload protection and operates  
over a wide common mode input range. Additional  
features include a low dropout (LDO) bias regulator,  
error amplifier, precision reference, adaptive dead  
time control of the gate signals and thermal  
shutdown.  
2
Self-synchronization to Main Channel Output  
Free-run Mode for Buck Regulation of DC  
Input  
Leading Edge Pulse Width Modulation  
Voltage-mode Control with Current Injection  
and Input Line Feed-forward  
Operates from AC or DC Input up to 42V  
Wide 4.5V to 30V Bias Supply Range  
Wide 0.75V to 13.5V Output Range.  
Top and Bottom Gate Drivers Sink 2.5A Peak  
Adaptive Gate Driver Dead-time Control  
Wide Bandwidth Error Amplifier (4MHz)  
Programmable Soft-start  
Thermal Shutdown Protection  
TSSOP-16 or Thermally Enhanced WSON-16  
Packages  
Typical Application Circuit  
Phase Signal  
Main  
Output  
3.3V  
FEEDBACK  
INPUT  
Main Converter  
PWM Controller  
Sync  
HB  
HO  
HS  
V
CC  
+12V  
R
S
Auxiliary  
Output  
2.0V  
V
BIAS  
RAMP  
SS  
LO  
CO  
COMP  
FB  
CS  
V
OUT  
PGND AGND  
Figure 1. Simplified Multiple Output Power Converter Utilizing SSPR Technique  
1
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All trademarks are the property of their respective owners.  
2
PRODUCTION DATA information is current as of publication date.  
Products conform to specifications per the terms of the Texas  
Instruments standard warranty. Production processing does not  
necessarily include testing of all parameters.  
Copyright © 2005–2013, Texas Instruments Incorporated  
 
LM25115  
SNVS418A NOVEMBER 2005REVISED APRIL 2013  
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Connection Diagram  
1
2
3
4
5
16  
15  
VBIAS  
HB  
CS  
V
OUT  
14  
13  
12  
11  
AGND  
CO  
HO  
HS  
V
CC  
COMP  
FB  
6
7
LO  
10  
9
SS  
PGND  
SYNC  
8
RAMP  
Figure 2. 16-Lead TSSOP, WSON  
See Package Numbers PW0016A and NHQ0016A  
PIN DESCRIPTIONS  
Pin  
Name  
Description  
Application Information  
1
CS  
Current Sense amplifier positive input  
A low inductance current sense resistor is connected between CS  
and VOUT. Current limiting occurs when the differential voltage  
between CS and VOUT exceeds 45mV (typical).  
2
VOUT  
Current sense amplifier negative input  
Connected directly to the output voltage. The current sense  
amplifier operates over a voltage range from 0V to 13.5V at the  
VOUT pin.  
3
4
AGND  
CO  
Analog ground  
Connect directly to the power ground pin (PGND).  
Current limit output  
For normal current limit operation, connect the CO pin to the  
COMP pin. Leave this pin open to disable the current limit function.  
5
6
COMP  
FB  
Compensation. Error amplifier output  
Feedback. Error amplifier inverting input  
COMP pin pull-up is provided by an internal 300uA current source.  
Connected to the regulated output through the feedback resistor  
divider and compensation components. The non-inverting input of  
the error amplifier is internally connected to the SS pin.  
7
8
SS  
Soft-start control  
An external capacitor and the equivalent impedance of an internal  
resistor divider connected to the bandgap voltage reference set the  
soft-start time. The steady state operating voltage of the SS pin  
equal to 0.75V (typical).  
RAMP  
PWM Ramp signal  
An external capacitor connected to this pin sets the ramp slope for  
the voltage mode PWM. The RAMP capacitor is charged with a  
current that is proportional to current into the SYNC pin. The  
capacitor is discharged at the end of every cycle by an internal  
MOSFET.  
9
SYNC  
Synchronization input  
A low impedance current input pin. The current into this pin sets the  
RAMP capacitor charge current and the frequency of an internal  
oscillator that provides a clock for the free-run (DC input) mode .  
10  
11  
PGND  
LO  
Power Ground  
Connect directly to the analog ground pin (AGND).  
Low side gate driver output  
Connect to the gate of the low side synchronous MOSFET through  
a short, low inductance path.  
12  
VCC  
Output of bias regulator  
Nominal 7V output from the internal LDO bias regulator. Locally  
decouple to PGND using a low ESR/ESL capacitor located as  
close to controller as possible.  
13  
14  
15  
HS  
HO  
HB  
High side MOSFET source connection  
High side gate driver output  
Connect to negative terminal of the bootstrap capacitor and the  
source terminal of the high side MOSFET.  
Connect to the gate of high side MOSFET through a short, low  
inductance path.  
High side gate driver bootstrap rail  
Connect to the cathode of the bootstrap diode and the positive  
terminal of the bootstrap capacitor. The bootstrap capacitor  
supplies current to charge the high side MOSFET gate and should  
be placed as close to controller as possible.  
2
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PIN DESCRIPTIONS (continued)  
Pin  
Name  
Description  
Supply Bias Input  
Application Information  
16  
VBIAS  
Input to the LDO bias regulator and current sense amplifier that  
powers internal blocks. Input range of VBIAS is 4.5V to 30V.  
-
Exposed Pad Exposed Pad, underside of WSON package Internally bonded to the die substrate. Connect to system ground  
(WSON  
Package  
Only)  
for low thermal impedance.  
Block Diagram  
V
CC  
VBIAS  
7V LDO  
REGULATOR  
V
CC  
LOGIC  
UVLO  
7V  
THERMAL  
LIMIT  
SYNC  
HB  
HO  
HS  
I
V
SYNC  
CC  
15 mA  
2.5k  
2.5k  
CLK  
Q
Q
LEVEL  
SHIFT  
R
S
DRIVER  
+
-
V
CC  
2.3V  
I
x 3  
SYNC  
RAMP  
0.7V  
75k  
ADAPTIVE  
DEAD TIME  
DELAY  
BUFFER  
CLK  
CRMIX  
V
CC  
100k  
PWM  
COMPARATOR  
40k  
V
CC  
LO  
DRIVER  
ERROR AMP  
(Sink Only)  
300 mA  
NEGATIVE  
CURRENT  
DETECTOR  
FB  
SS  
PGND  
1V  
0.75V  
120k  
1.27V  
AGND  
175k  
ENABLE  
COMP  
CS  
CURRENT SENSE AMP  
Gain = 16  
CV  
Vbias  
ILIMIT AMP  
Gm = 16 mA/V  
(Sink Only)  
1.27V  
V
OUT  
2V  
CO  
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These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam  
during storage or handling to prevent electrostatic damage to the MOS gates.  
ABSOLUTE MAXIMUM RATINGS(1)(2)  
VBIAS to GND  
–0.3V to 32V  
–0.3V to 9V  
VCC to GND  
HS to GND  
–1V to 45V  
VOUT, CS to GND  
All other inputs to GND  
Storage Temperature Range  
Junction Temperature  
ESD Rating  
– 0.3V to 15V  
0.3V to 7.0V  
–55°C to +150°C  
+150°C  
(3)  
HBM  
2 kV  
(1) Absolute Maximum Ratings indicate limits beyond which damage to the component may occur. Operating Ratings are conditions under  
which operation of the device is specified. Operating Ratings do not imply ensured performance limits. For ensured performance limits  
and associated test conditions, see the Electrical Characteristics tables.  
(2) If Military/Aerospace specified devices are required, please contact the Texas Instruments Sales Office/Distributors for availability and  
specifications.  
(3) The human body model is a 100 pF capacitor discharged through a 1.5kresistor into each pin.  
OPERATING RATINGS  
VBIAS supply voltage  
VCC supply voltage  
HS voltage  
5V to 30V  
5V to 7.5V  
0V to 42V  
HB voltage  
VCC + HS  
Operating Junction Temperature  
–40°C to +125°C  
TYPICAL OPERATING CONDITIONS  
Parameter  
Min  
4.5  
Typ  
Max  
30  
7
Units  
V
Supply Voltage, VBIAS  
Supply Voltage, VCC  
4.5  
V
Supply voltage bypass, CVBIAS  
Reference bypass capacitor, CVCC  
HB-HS bootstrap capacitor  
0.1  
1
1
µF  
µF  
µF  
µA  
V
0.1  
10  
0.047  
50  
SYNC Current Range (VCC = 4.5V)  
RAMP Saw Tooth Amplitude  
150  
1.75  
13.5  
1
VOUT regulation voltage (VBIAS min = 3V + VOUT)  
0.75  
V
ELECTRICAL CHARACTERISTICS  
Unless otherwise specified, TJ = –40°C to +125°C, VBIAS = 12V, No Load on LO or HO.  
Symbol  
Parameter  
Conditions  
Min  
Typ  
Max  
4
Units  
VBIAS SUPPLY  
Ibias  
VBIAS Supply Current  
FSYNC = 200kHz  
mA  
VCC LOW DROPOUT BIAS REGULATOR  
VccReg  
VCC Regulation  
VCC open circuit. Outputs not switching  
6.65  
7
7.15  
V
mA  
V
(1)  
VCC Current Limit  
(
)
40  
VCC Under-voltage Lockout Voltage  
VCC Under-voltage Hysteresis  
Positive going VCC  
4
4.5  
0.3  
0.2  
0.25  
V
(1) Device thermal limitations may limit usable range.  
4
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ELECTRICAL CHARACTERISTICS (continued)  
Unless otherwise specified, TJ = –40°C to +125°C, VBIAS = 12V, No Load on LO or HO.  
Symbol  
Parameter  
Conditions  
Min  
Typ  
Max  
Units  
SOFT-START  
SS Source Impedance  
43  
60  
77  
kΩ  
SS Discharge Impedance  
100  
ERROR AMPLIFIER and FEEDBACK REFERENCE  
VREF  
FB Reference Voltage  
FB Input Bias Current  
COMP Source Current  
Open Loop Voltage Gain  
Gain Bandwidth Product  
Input Offset Voltage  
COMP Offset  
Measured at FB pin  
0.737  
0.75  
0.2  
300  
60  
4
0.763  
0.5  
V
µA  
µA  
dB  
MHz  
mV  
V
FB = 2V  
GBW  
Vio  
-7  
0
7
Threshold for VHO = high RAMP = CS =  
VOUT = 0V  
2
RAMP Offset  
Threshold for VHO = high COMP = 1.5V,  
CS = VOUT = 0V  
1.1  
V
CURRENT SENSE AMPLIFIER  
Current Sense Amplifier Gain  
16  
V/V  
V
Output DC Offset  
1.27  
500  
Amplifier Bandwidth  
kHz  
CURRENT LIMIT  
ILIMIT Amp Transconductance  
Overall Transconductance  
Positive Current Limit  
16  
237  
45  
mA / V  
mA / V  
mV  
VCL = VCS - VVOUT  
VOUT = 6V and CO/COMP = 1.5V  
37  
31  
53  
45  
Positive Current Limit Foldback  
Negative Current Limit  
VCL = VCS - VVOUT  
VOUT = 0V and CO/COMP = 1.5V  
38  
mV  
mV  
VCLneg  
VOUT = 6V  
-17  
VCL = VCS - VVOUT to cause LO to  
shutoff  
RAMP GENERATOR  
SYNC Input Impedance  
2.5  
15  
kΩ  
µA  
V
SYNC Threshold  
End of cycle detection threshold  
Free Run Mode Peak Threshold  
RAMP peak voltage with dc current  
applied to SYNC.  
2.3  
3.3  
Current Mirror Gain  
Ratio of RAMP charge current to SYNC  
input current.  
2.7  
A/A  
Discharge Impedance  
100  
LOW SIDE GATE DRIVER  
VOLL  
VOHL  
LO Low-state Output Voltage  
LO High-state Output Voltage  
LO Rise Time  
ILO = 100mA  
0.2  
0.4  
15  
12  
2
0.5  
0.8  
V
V
ILO = -100mA, VOHL = VCC -VLO  
CLOAD = 1000pF  
CLOAD = 1000pF  
VLO = 0V  
ns  
ns  
A
LO Fall Time  
IOHL  
IOLL  
Peak LO Source Current  
Peak LO Sink Current  
VLO = 12V  
2.5  
A
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Units  
ELECTRICAL CHARACTERISTICS (continued)  
Unless otherwise specified, TJ = –40°C to +125°C, VBIAS = 12V, No Load on LO or HO.  
Symbol  
Parameter  
Conditions  
Min  
Typ  
Max  
HIGH SIDE GATE DRIVER  
VOLH  
VOHH  
HO Low-state Output Voltage  
HO High-state Output Voltage  
HO Rise Time  
IHO = 100mA  
0.2  
0.4  
15  
12  
2
0.5  
0.8  
V
V
IHO = -100mA, VOHH = VHB –VHO  
CLOAD = 1000pF  
CLOAD = 1000pF  
VHO = 0V  
ns  
ns  
A
HO High Side Fall Time  
Peak HO Source Current  
Peak HO Sink Current  
IOHH  
IOLH  
VHO = 12V  
2.5  
A
SWITCHING CHARACTERISITCS  
LO Fall to HO Rise Delay  
HO Fall to LO Rise Delay  
SYNC Fall to HO Fall Delay  
SYNC Rise to LO Fall Delay  
THERMAL SHUTDOWN  
CLOAD = 0  
CLOAD = 0  
CLOAD = 0  
CLOAD = 0  
70  
50  
ns  
ns  
ns  
ns  
120  
50  
TSD  
Thermal Shutdown Temp.  
150  
165  
25  
°C  
°C  
Thermal Shutdown Hysteresis  
THERMAL RESISTANCE  
θJA  
θJA  
Junction to Ambient  
Junction to Ambient  
PW Package  
125  
32  
°C/W  
°C/W  
NHQ Package  
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TYPICAL PERFORMANCE CHARACTERISTICS  
VCC Regulator Start-Up Characteristics, VCC  
vs  
VBIAS  
VCC Load Regulation to Current Limit  
16  
14  
12  
10  
8
8
7
6
5
4
3
V
BIAS  
V
CC  
6
2
1
0
4
2
0
0
2
4
6
8
10 12 14 16  
(V)  
0
5
10 15 20 25 30 35 40 45  
(mA)  
I
CC  
V
BIAS  
Figure 3.  
Figure 4.  
Current Value (CV)  
vs  
Current Sense Amplifier Gain and Phase  
vs  
Current Limit (VCL  
)
Frequency  
2.5  
2
5
25  
20  
15  
10  
5
Gain  
V
= 6V  
OUT  
-10  
Phase  
16 V/V  
1.5  
1
-25  
-40  
-55  
-70  
Offset 1.27V  
0.5  
0
0
-20 -10  
0
10 20 30 40 50 60  
(mV)  
100  
1K  
10K  
100K  
1M  
V
CL  
FREQUENCY (Hz)  
Figure 5.  
Figure 6.  
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TYPICAL PERFORMANCE CHARACTERISTICS (continued)  
Current Error Amplifier Transconductance  
Overall Current Amplifier Transconductance  
400  
350  
300  
400  
350  
300  
250  
200  
150  
100  
50  
V
= 6V  
OUT  
V
= 6V  
OUT  
250  
200  
150  
16 mA/V  
237 mA/V  
100  
50  
0
0
1.99 1.995  
2
2.01 2.015 2.02  
2.005  
30  
35  
40  
CL  
45  
50  
V
(mV)  
CV (V)  
Figure 7.  
Figure 8.  
Common Mode Output Voltage  
vs  
Common Mode Output Voltage  
vs  
Negative Current Limit (Room Temp)  
Positive Current Limit  
14  
12  
10  
27oC  
12  
10  
-40oC  
8
6
4
125oC  
8
6
4
2
0
2
0
0
10  
20  
V
30  
40  
50  
-20  
-19  
-18  
-17  
(mV)  
-16  
-15  
(mV)  
V
CL  
CL  
Figure 9.  
Figure 10.  
8
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DETAILED OPERATING DESCRIPTION  
The LM25115 controller contains all of the features necessary to implement multiple output power converters  
utilizing the Secondary Side Post Regulation (SSPR) technique. The SSPR technique develops a highly efficient  
and well regulated auxiliary output from the secondary side switching waveform of an isolated power converter.  
Regulation of the auxiliary output voltage is achieved by leading edge pulse width modulation (PWM) of the main  
channel duty cycle. Leading edge modulation is compatible with either current mode or voltage mode control of  
the main output. The LM25115 drives external high side and low side NMOS power switches configured as a  
synchronous buck regulator. A current sense amplifier provides overload protection and operates over a wide  
common mode input range from 0V to 13.5V. Additional features include a low dropout (LDO) bias regulator,  
error amplifier, precision reference, adaptive dead time control of the gate driver signals and thermal shutdown. A  
programmable oscillator provides a PWM clock signal when the LM25115 is powered by a dc input (free-run  
mode) instead of the phase signal of the main channel converter (SSPR mode).  
Low Drop-out Bias Regulator (VCC)  
The LM25115 contains an internal LDO regulator that operates over an input supply range from 4.5V to 30V. The  
output of the regulator at the VCC pin is nominally regulated at 7V and is internally current limited to 40mA. VCC  
is the main supply to the internal logic, PWM controller, and gate driver circuits. When power is applied to the  
VBIAS pin, the regulator is enabled and sources current into an external capacitor connected to the VCC pin.  
The recommended output capacitor range for the VCC regulator is 0.1uF to 100uF. When the voltage at the VCC  
pin reaches the VCC under-voltage lockout threshold of 4.25V, the controller is enabled. The controller is  
disabled if VCC falls below 4.0V (250mV hysteresis). In applications where an appropriate regulated dc bias  
supply is available, the LM25115 controller can be powered directly through the VCC pin instead of the VBIAS  
pin. In this configuration, it is recommended that the VCC and the VBIAS pins be connected together such that  
the external bias voltage is applied to both pins. The allowable VCC range when biased from an external supply  
is 4.5V to 7V.  
Synchronization (SYNC) and Feed-forward (RAMP)  
The pulsing “phase signal” from the main converter synchronizes the PWM ramp and gate drive outputs of the  
LM25115. The phase signal is the square wave output from the transformer secondary winding before  
rectification (Figure 1). A resistor connected from the phase signal to the low impedance SYNC pin produces a  
square wave current (ISYNC) as shown in Figure 11. A current comparator at the SYNC input monitors ISYNC  
relative to an internal 15µA reference. When ISYNC exceeds 15µA, the internal clock signal (CLK) is reset and the  
capacitor connected to the RAMP begins to charge. The current source that charges the RAMP capacitor is  
equal to 3 times the ISYNC current. The falling edge of the phase signal sets the CLK signal and discharges the  
RAMP capacitor until the next rising edge of the phase signal. The RAMP capacitor is discharged to ground by a  
low impedance (100) n-channel MOSFET. The input impedance at SYNC pin is 2.5kwhich is normally much  
less than the external SYNC pin resistance.  
Phase  
Signal  
R
SYNC  
SYNC  
CLK  
15 mA  
Isync  
2.5K  
2.5k  
Isync x 3  
RAMP  
C
BUFFER  
RAMP  
CLK  
Figure 11. Line Feed-forward Diagram  
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The RAMP and SYNC functions illustrated in Figure 11 provide line voltage feed-forward to improve the  
regulation of the auxiliary output when the input voltage of the main converter changes. Varying the input voltage  
to the main converter produces proportional variations in amplitude of the phase signal. The main channel PWM  
controller adjusts the pulse width of the phase signal to maintain constant volt*seconds and a regulated main  
output as shown in Figure 12. The variation of the phase signal amplitude and duration are reflected in the slope  
and duty cycle of the RAMP signal of the LM25115 (ISYNC α phase signal amplitude). As a result, the duty cycle  
of the LM25115 is automatically adjusted to regulate the auxiliary output voltage with virtually no change in the  
PWM threshold voltage. Transient line regulation is improved because the PWM duty cycle of the auxiliary  
converter is immediately corrected, independent of the delays of the voltage regulation loop.  
12V  
Phase signal  
6V  
Main Output = 3.3V  
PWM Threshold  
RAMP pin  
HS pin  
12V  
6V  
Secondary Output = 2.5V  
Figure 12. Line Feed-forward Waveforms  
The recommended SYNC input current range is 50µA to 150µA. The SYNC pin resistor (RSYNC) should be  
selected to set the SYNC current (ISYNC) to 150µA with the maximum phase signal amplitude, VPHASE(max). This  
will ensure that ISYNC stays within the recommended range over a 3:1 change in phase signal amplitude. The  
SYNC pin resistor is therefore:  
RSYNC = (VPHASE(max) / 150µA) - 2.5k  
Once ISYNC has been established by selecting RSYNC, the RAMP signal amplitude may be programmed by  
selecting the proper RAMP pin capacitor value. The recommended peak amplitude of the RAMP waveform is 1V  
to 1.75V. The CRAMP capacitor is chosen to provide the desired RAMP amplitude with the nominal phase signal  
voltage and pulse width.  
CRAMP = (3 x ISYNC x TON ) / VRAMP  
where  
CRAMP = RAMP pin capacitance  
ISYNC = SYNC pin current current  
TON = corresponding phase signal pulse width  
VRAMP = desired RAMP amplitude (1V to 1.75V)  
For example,  
Main channel output = 3.3V. Phase signal maximum amplitude = 12V. Phase signal frequency = 250kHz  
Set ISYNC = 150µA with phase signal at maximum amplitude (12V):  
ISYNC = 150µA = VPHASE(max) / (RSYNC + 2.5 k) = 12V / (RSYNC + 2.5 k)  
RSYNC = 12V/150µA - 2.5k= 77.5kΩ  
TON = Main channel duty cycle / Phase frequency = (3.3V/12V) / 250kHz = 1.1µs  
Assume desired VRAMP = 1.5V  
CRAMP = (3 x ISYNC x TON ) / VRAMP = (3 x 150µA x 1.1µs) / 1.5V  
CRAMP = 330pF  
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Error Amplifier and Soft-Start (FB, CO, & COMP, SS)  
An internal wide bandwidth error amplifier is provided within the LM25115 for voltage feedback to the PWM  
controller. The amplifier’s inverting input is connected to the FB pin. The output of the auxiliary converter is  
regulated by connecting a voltage setting resistor divider between the output and the FB pin. Loop compensation  
networks are connected between the FB pin and the error amplifier output (COMP). The amplifier’s non-inverting  
input is internally connected to the SS pin. The SS pin is biased at 0.75V by a resistor divider connected to the  
internal 1.27V bandgap reference. When the VCC voltage is below the UVLO threshold, the SS pin is discharged  
to ground. When VCC rises and exceeds the positive going UVLO threshold (4.25V), the SS pin is released and  
allowed to rise. If an external capacitor is connected to the SS pin, it will be charged by the internal resistor  
divider to gradually increase the non-inverting input of the error amplifier to 0.75V. The equivalent impedance of  
the SS resistor divider is nominally 60kwhich determines the charging time constant of the SS capacitor.  
During start-up, the output of the LM25115 converter will follow the exponential equation:  
VOUT(t) = VOUT(final) x (1 - exp(-t/RSS x CSS))  
where  
Rss = internal resistance of SS pin (60k)  
Css = external Soft-Start capacitor  
VOUT(final) = regulator output set point  
The initial Δv / Δt of the output voltage is VOUT(final) / Rss x Css and VOUT will be within 1% of the final  
regulation level after 4.6 time constants or when t = 4.6 x Rss x Css.  
Pull-up current for the error amplifier output is provided by an internal 300µA current source. The PWM threshold  
signal at the COMP pin can be controlled by either the open drain error amplifier or the open drain current  
amplifier connected through the CO pin to COMP. Since the internal error amplifier is configured as an open  
drain output it can be disabled by connecting FB to ground. The current sense amplifier and current limiting  
function will be described in a later section.  
Leading Edge Pulse Width Modulation  
Unlike conventional voltage mode controllers, the LM25115 implements leading edge pulse width modulation. A  
current source equal to 3 times the ISYNC current is used to charge the capacitor connected to the RAMP pin as  
shown in Figure 13. The ramp signal and the output of the error amplifier (COMP) are combined through a  
resistor network to produce a voltage ramp with variable dc offset (CRMIX in Figure 13). The high side MOSFET  
which drives the HS pin is held in the off state at the beginning of the phase signal. When the voltage of CRMIX  
exceeds the internal threshold voltage CV, the PWM comparator turns on the high side MOSFET. The HS pin  
rises and the MOSFET delivers current from the main converter phase signal to the output of the auxiliary  
regulator. The PWM cycle ends when the phase signal falls and power is no longer supplied to the drain of the  
high side MOSFET.  
Isync x 3  
0.7V  
RAMP  
Phase or CLK  
RAMP  
BUFFER  
CLK  
C
75K  
RAMP  
CRMIX  
PWM  
CV  
40k  
CRMIX  
COMP  
CV  
100k  
FB  
SS  
HS  
ERROR  
AMP  
Leading Edge  
Modulation  
0.75V  
Figure 13. Synchronization and Leading Edge Modulation  
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Leading edge modulation of the auxiliary PWM controller is required if the main converter is implemented with  
peak current mode control. If trailing edge modulation were used, the additional load on the transformer  
secondary from the auxiliary channel would be drawn only during the first portion of the phase signal pulse.  
Referring to Figure 14, the turn off the high side MOSFET of the auxiliary regulator would create a non-  
monotonic negative step in the transformer current. This negative current step would produce instability in a peak  
current mode controller. With leading edge modulation, the additional load presented by the auxiliary regulator on  
the transformer secondary will be present during the latter portion of the phase signal. This positive step in the  
phase signal current can be accommodated by a peak current mode controller without instability.  
Main  
Main  
PWM  
PWM  
Auxilary  
PWM  
Auxilary  
PWM  
Leading Edge  
Modulation  
Trailing Edge  
Modulation  
Peak Current  
Threshold  
Peak Current  
Threshold  
Transformer  
Current  
Transformer  
Current  
Figure 14. Leading versus Trailing Edge Modulation  
Voltage Mode Control with Current Injection  
The LM25115 controller uniquely combines elements and benefits of current mode control in a voltage mode  
PWM controller. The current sense amplifier shown in Figure 15 monitors the inductor current as it flows through  
a sense resistor connected between CS and VOUT. The voltage gain of the sense amplifier is nominally equal to  
16. The current sense output signal is shifted by 1.27V to produce the internal CV reference signal. The CV  
signal is applied to the negative input of the PWM comparator and compared to CRMIX as illustrated in  
Figure 13. Thus the PWM threshold of the voltage mode controller (CV) varies with the instantaneous inductor  
current. Insure that the Vbias voltage is at least 3V above the regulated output voltage (VOUT).  
Injecting a signal proportional to the instantaneous inductor current into a voltage mode controller improves the  
control loop stability and bandwidth. This current injection eliminates the lead R-C lead network in the feedback  
path that is normally required with voltage mode control (see Figure 16). Eliminating the lead network not only  
simplifies the compensation, but also reduces sensitivity to output noise that could pass through the lead network  
to the error amplifier.  
The design of the voltage feedback path through the error amp begins with the selection of R1 and R2 in  
Figure 16 to set the regulated output voltage. The steady state output voltage after soft-start is determined by the  
following equation:  
VOUT(final) = 0.75V x (1+R1/R2)  
The parallel impedance of the R1, R2 resistor divider should be approximately 2k(between 0.5kand 5k).  
Lower resistance values may not be properly driven by the error amplifier output and higher feedback resistances  
can introduce noise sensitivity. The next step in the design process is selection of R3, which sets the ac gain of  
the error amplifier. The ac gain is given by the following equation and should be set to a value less than 30.  
GAIN(ac) = R3/(R1|| R2) < 30  
The capacitor C1 is connected in series with R3 to increase the dc gain of the voltage regulation loop and  
improve output voltage accuracy. The corner frequency set by R3 x C1 should be less than 1/10th of the cross-  
over frequency of the overall converter such that capacitor C1 does not add phase lag at the crossover  
frequency. Capacitor C2 is added to reduce the noise in the voltage control loop. The value of C2 should be less  
than 500pF and C2 may not be necessary with very careful PC board layout.  
12  
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PWM  
Comparator  
to PWM  
Latch  
CRMIX  
CV  
Negative Current  
Comparator  
Low Side  
Enable  
Current  
Sense Amp  
1V  
CS  
Vbias  
Current  
Limit Amp  
1.27V  
CO  
V
CL  
2V  
V
A
=16  
Gm = 15 mA/V  
V
OUT  
Figure 15. Current Sensing and Limiting  
V
OUT  
No Lead  
Network  
Required  
R1  
ERROR  
AMP  
PWM  
FB  
CV  
40k  
SS  
SS  
100k  
C
0.75V  
60k  
COMP  
R3  
C1  
C2  
R2  
Figure 16. Voltage Sensing and Feedback  
Current Limiting (CS, CO and VOUT)  
Current limiting is implemented through the current sense amplifier as illustrated in Figure 15. The current sense  
amplifier monitors the inductor current that flows through a sense resistor connected between CS and VOUT.  
The voltage gain of the current sense amplifier is nominally equal to 16. The output of current sense amplifier is  
level shifted by 1.27V to produce the internal CV reference signal. The CV signal drives a current limit amplifier  
with nominal transconductance of 16mA/V. The current limit amplifier has an open drain (sink only) output stage  
and its output pin, CO is typically connected to the COMP pin. During normal operation, the voltage error  
amplifier controls the COMP pin voltage which adjusts the PWM duty cycle by varying the internal CRMIX level  
(Figure 13). However, when the current sense input voltage VCL exceeds 45mV, the current limit amplifier pulls  
down on COMP through the CO pin. Pulling COMP low reduces the CRMIX signal below the CV signal level.  
When CRMIX does not exceed the CV signal, the PWM comparator inhibits output pulses until the CRMIX signal  
increases to a normal operating level.  
A current limit fold-back feature is provided by the LM25115 to reduce the peak output current delivered to a  
shorted load. When the common mode input voltage to the current sense amplifier (CS and VOUT pins) falls  
below 2V, the current limit threshold is reduced from the normal level. At common mode voltages > 2V, the  
current limit threshold is nominally 45mV. When VOUT is reduced to 0V the current limit threshold drops to 36mV  
to reduce stress on the inductor and power MOSFETs.  
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Negative Current Limit  
When inductor current flows from the regulator output through the low side MOSFET, the input to the current  
sense comparator becomes negative. The intent of the negative current comparator is to protect the low-side  
MOSFET from excessive currents. Negative current can lead to large negative voltage spikes on the output at  
turn off which can damage circuitry powered by the output. The negative current comparator threshold is  
sufficiently negative to allow inductor current to reverse at no load or light load conditions. It is not intended to  
support discontinuous conduction mode with diode emulation by the low-side MOSFET. The negative current  
comparator illustrated in Figure 15 monitors the CV signal and compares this signal to a fixed 1V threshold. This  
corresponds to a negative VCL voltage between CS and VOUT of -17mV. The negative current limit comparator  
turns off the low-side MOSFET for the remainder of the cycle when the VCL input falls below this threshold.  
Gate Drivers Outputs (HO & LO)  
The LM25115 provides two gate driver outputs, the floating high-side gate driver HO and the synchronous  
rectifier low-side driver LO. The low-side driver is powered directly by the VCC regulator. The high-side gate  
driver is powered from a bootstrap capacitor connected between HB and HS. An external diode connected  
between VCC and HB charges the bootstrap capacitor when the HS is low. When the high-side MOSFET is  
turned on, HB rises with HS to a peak voltage equal to VCC + VHS - VD where VD is the forward drop of the  
external bootstrap diode. Both output drivers have adaptive dead-time control to avoid shoot through currents.  
The adaptive dead-time control circuit monitors the state of each driver to ensure that the opposing MOSFET is  
turned off before the other is turned on. The HB and VCC capacitors should be placed close to the pins of the  
LM25115 to minimize voltage transients due to parasitic inductances and the high peak output currents of the  
drivers. The recommended range of the HB capacitor is 0.047µF to 0.22µF.  
Both drivers are controlled by the PWM logic signal from the PWM latch. When the phase signal is low, the  
outputs are held in the reset state with the low-side MOSFET on and the high-side MOSFET off. When the phase  
signal switches to the high state, the PWM latch reset signal is de-asserted. The high-side MOSFET remains off  
until the PWM latch is set by the PWM comparator (CRMIX > CV as shown in Figure 13). When the PWM latch  
is set, the LO driver turns off the low-side MOSFET and the HO driver turns on the high-side MOSFET. The high-  
side pulse is terminated when the phase signal falls and the SYNC input comparator resets the PWM latch.  
Free-Run Mode  
The LM25115 can be operated as a conventional synchronous buck controller with a dc input supply instead of  
the square wave phase signal. In the dc or free-run mode, the LM25115 PWM controller synchronizes to an  
internal clock signal instead of the phase signal pulses. The clock frequency in the free-run mode is programmed  
by the SYNC pin resistor and RAMP pin capacitor. Connecting a resistor between a dc bias supply and the  
SYNC pin produces a current ISYNC which controls the charging current of the RAMP pin capacitor . The RAMP  
capacitor is charged until its voltage reaches the free-run mode peak threshold of 2.25V. The RAMP capacitor is  
then discharged for 300ns before beginning a new PWM cycle. The 300ns reset time of the RAMP pin sets the  
minimum off time of the PWM controller in the free-run mode. The internal clock frequency in the free-run mode  
is set by the synchronization current, ramp capacitor, free-run peak threshold, and 300ns deadtime.  
FCLK 1 / ((CRAMP x 2.25V) / (ISYNC x 3) + 300ns)  
Note that the VCC supply can be used as the dc bias to produce ISYNC. Note that the input voltage feedforward is  
no longer functional in this operating mode, so the loop gain will vary as a function of Vin. The LM25115 controls  
the buck power stage with leading edge pulse width modulaton to hold off the high-side driver until the necessary  
volt*seconds is established for regulation. Other features described for the secondary side post regulator apply in  
the free run mode operation. They include voltage mode control with current injection, positive and negative  
current limit, programmable soft-start, adaptive delays for outputs, and thermal protection.  
Thermal Protection  
Internal thermal shutdown circuitry is provided to protect the integrated circuit in the event the maximum junction  
temperature limit is exceeded. When activated, typically at 165 degrees Celsius, the controller is forced into a low  
power standby state with the output drivers and the bias regulator disabled. The device will restart when the  
junction temperature falls below the thermal shutdown hysteresis, which is typically 25 degrees. The thermal  
protection feature is provided to prevent catastrophic failures from accidental device overheating.  
14  
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SNVS418A NOVEMBER 2005REVISED APRIL 2013  
Application Circuit  
(Inputs from LM5025 Forward Active Clamp Converter, 36V to 78V)  
Figure 17. LM25115 Secondary Side Post Regulator  
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REVISION HISTORY  
Changes from Original (March 2013) to Revision A  
Page  
Changed layout of National Data Sheet to TI format .......................................................................................................... 14  
16  
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PACKAGE OPTION ADDENDUM  
www.ti.com  
16-Oct-2015  
PACKAGING INFORMATION  
Orderable Device  
LM25115MT/NOPB  
LM25115MTX/NOPB  
LM25115SD/NOPB  
LM25115SDX/NOPB  
Status Package Type Package Pins Package  
Eco Plan  
Lead/Ball Finish  
MSL Peak Temp  
Op Temp (°C)  
-40 to 125  
-40 to 125  
-40 to 125  
-40 to 125  
Device Marking  
Samples  
Drawing  
Qty  
(1)  
(2)  
(6)  
(3)  
(4/5)  
ACTIVE  
TSSOP  
TSSOP  
WSON  
WSON  
PW  
16  
16  
16  
16  
92  
Green (RoHS  
& no Sb/Br)  
CU SN  
CU SN  
CU SN  
CU SN  
Level-1-260C-UNLIM  
Level-1-260C-UNLIM  
Level-1-260C-UNLIM  
Level-1-260C-UNLIM  
L25115  
MT  
ACTIVE  
LIFEBUY  
ACTIVE  
PW  
2500  
1000  
4500  
Green (RoHS  
& no Sb/Br)  
L25115  
MT  
NHQ  
NHQ  
Green (RoHS  
& no Sb/Br)  
L25115  
Green (RoHS  
& no Sb/Br)  
L25115  
(1) The marketing status values are defined as follows:  
ACTIVE: Product device recommended for new designs.  
LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect.  
NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design.  
PREVIEW: Device has been announced but is not in production. Samples may or may not be available.  
OBSOLETE: TI has discontinued the production of the device.  
(2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability  
information and additional product content details.  
TBD: The Pb-Free/Green conversion plan has not been defined.  
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that  
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.  
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between  
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.  
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight  
in homogeneous material)  
(3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.  
(4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.  
(5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation  
of the previous line and the two combined represent the entire Device Marking for that device.  
(6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish  
value exceeds the maximum column width.  
Addendum-Page 1  
PACKAGE OPTION ADDENDUM  
www.ti.com  
16-Oct-2015  
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information  
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and  
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.  
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.  
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.  
Addendum-Page 2  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
6-Nov-2015  
TAPE AND REEL INFORMATION  
*All dimensions are nominal  
Device  
Package Package Pins  
Type Drawing  
SPQ  
Reel  
Reel  
A0  
B0  
K0  
P1  
W
Pin1  
Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant  
(mm) W1 (mm)  
LM25115MTX/NOPB  
LM25115SD/NOPB  
LM25115SDX/NOPB  
TSSOP  
WSON  
WSON  
PW  
16  
16  
16  
2500  
1000  
4500  
330.0  
178.0  
330.0  
12.4  
12.4  
12.4  
6.95  
5.3  
5.6  
5.3  
5.3  
1.6  
1.3  
1.3  
8.0  
8.0  
8.0  
12.0  
12.0  
12.0  
Q1  
Q1  
Q1  
NHQ  
NHQ  
5.3  
Pack Materials-Page 1  
PACKAGE MATERIALS INFORMATION  
www.ti.com  
6-Nov-2015  
*All dimensions are nominal  
Device  
Package Type Package Drawing Pins  
SPQ  
Length (mm) Width (mm) Height (mm)  
LM25115MTX/NOPB  
LM25115SD/NOPB  
LM25115SDX/NOPB  
TSSOP  
WSON  
WSON  
PW  
16  
16  
16  
2500  
1000  
4500  
367.0  
210.0  
367.0  
367.0  
185.0  
367.0  
35.0  
35.0  
35.0  
NHQ  
NHQ  
Pack Materials-Page 2  
MECHANICAL DATA  
NHQ0016A  
SDA16A (Rev A)  
www.ti.com  
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