TB6584AFNG [TOSHIBA]

IC MOTOR CONTROLLER PAR 30SSOP;
TB6584AFNG
型号: TB6584AFNG
厂家: TOSHIBA    TOSHIBA
描述:

IC MOTOR CONTROLLER PAR 30SSOP

电动机控制 信息通信管理 光电二极管
文件: 总27页 (文件大小:359K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
TB6584AFNG  
TOSHIBA Bi-CMOS Integrated Circuit Silicon Monolithic  
TB6584AFNG  
3-Phase Full-Wave Sine-Wave PWM Brushless Motor Controller  
The TB6584AFNG is designed for motor fan applications for  
three-phase brushless DC motors.  
Features  
Sine-wave PWM control  
Triangular-wave generator  
(with a carrier frequency of f /252 Hz)  
osc  
Lead angle control (0° to 58° in 32 separate steps)  
External setting or automatic internal control  
Weight: 0.17 g (typ.)  
Current-limiting input pin  
Internal voltage regulator circuit (V  
= 5 V (typ.), 30 mA (max))  
refout  
Operating supply voltage range: V  
CC  
= 6 V to 16.5 V  
© 2016 TOSHIBA Corporation  
1
2016-02-22  
TB6584AFNG  
Block Diagram  
G
in  
G
18  
out  
PH  
LPF  
LA  
UL  
14  
19  
17  
15  
13  
Upper limit  
Peak hold  
+
Filter  
OSC/C  
1
2
OSC/R  
6-bit  
triangular  
wave  
System clock  
generator  
HUP  
HUM  
HVP  
3
4
generator  
5-bit AD  
Counter  
5
Comparator  
Comparator  
Comparator  
U
phase  
Position  
HVM  
HWP  
HWM  
U
X
6
23  
26  
estimation  
7
Output  
waveform  
generator  
Data  
selector  
V
Dead  
time  
8
V
Y
phase  
24  
27  
Internal  
ref.  
voltage  
Phase  
V
12  
sp  
alignment  
control  
W
Voltage  
regulator  
V
21  
CC  
phase  
W
Z
25  
28  
120/180  
Charger  
120/180  
select  
&
GND  
9
V
Comparator  
PWM  
22  
refout  
gate  
FG Rotation  
direction  
Power-on  
reset  
block  
HU  
HV  
120°  
commutation  
matrix  
RES  
10  
20  
11  
16  
29  
30  
HW  
ST/SP  
CW/CCW  
I
dc  
Protection  
CW/CCW  
FGC  
ERR  
GB  
&
Reset  
FG  
REV  
In the above block diagram, part of the functional blocks or constants may be omitted or simplified for explanatory purposes.  
2
2016-02-22  
TB6584AFNG  
Pin Configuration  
OSC/C  
OSC/R  
HUP  
1
30  
29  
28  
27  
26  
25  
24  
23  
22  
21  
20  
19  
18  
17  
16  
REV  
FG  
Z
2
3
HUM  
4
Y
HVP  
5
X
HVM  
6
W
V
HWP  
7
HWM  
GND  
8
U
9
V
V
refout  
CC  
RES  
10  
11  
12  
13  
14  
15  
CW/CCW  
Idc  
V
Gin  
Gout  
PH  
sp  
LA  
UL  
LPF  
FGC  
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2016-02-22  
TB6584AFNG  
Pin Description  
Pin No.  
Symbol  
Function  
Description  
1
2
3
4
5
6
7
8
9
OSC/C  
OSC/R  
HUP  
Oscillator capacitor  
Oscillator resistor  
CR oscillation  
Position signal input, U  
Position signal input, V  
HUM  
HVP  
Gate block protection is activated when UVW = 111 or 000. These inputs  
have internal digital filters ( 500 ns)  
HVM  
HWP  
HWM  
GND  
Position signal input, W  
Ground  
L: Runs the motor.  
10  
11  
RES  
Reset input  
H: Stops the motor. (The commutation output signals are forced Low.)  
The RES input has an internal pull down resistor.  
L: Clockwise rotation  
H: Counterclockwise rotation  
Clockwise/counterclockwise  
rotation  
CW/CCW  
The CW/CCW input has an internal pull-up resistor.  
12  
13  
14  
15  
V
Voltage command input  
Lead angle (LA) control input  
Upper limit for LA  
The V input has an internal pull down resistor.  
sp  
sp  
The LA input allows the lead angle to be adjusted between 0° and 58 in 32  
separate steps.  
LA  
UL  
The UL input determines the upper limit for the lead angle (UL = 0 to 5.0 V).  
A capacitor for the RC low pass filter is connected to this pin.  
(A 100 kΩ resistor is contained on-chip.)  
LPF  
RC low pass filter capacitor  
H or OPEN: FG = 3 ppr  
L: FG = 1 ppr  
16  
FGC  
FG output signal select input  
Peak hold  
The FGC input has an internal pull-up resistor.  
17  
18  
19  
PH  
Gout  
Gin  
A peak-hold capacitor and a discharge resistor are connected to this pin.  
The Gin and Gout pins are used to amplify the Idc level so that the lead  
angle will be optimal.  
Gain setting  
The DC-link current is applied to the Idc input. The reference voltage is  
0.5 V. The Idc input has an internal RC filter (with a time constant of 1 μs)  
and a digital filter (with a time constant of 1 μs).  
20  
Idc  
Current limit control input  
21  
22  
V
Power supply  
V
= 6 to 16.5 V  
CC  
CC  
5 V (typ.), 30 mA (max)  
A capacitor for oscillation prevention is connected to the V  
V
Reference voltage output  
refout  
U
output.  
refout  
Commutation signal output U,  
(U high-side)  
23  
24  
25  
26  
27  
28  
Commutation signal output V,  
(V high-side)  
V
Commutation signal output W,  
(W high-side)  
W
X
High-active  
Commutation signal output X,  
(U low-side)  
Commutation signal output Y,  
(V low-side)  
Y
Commutation signal output Z,  
(W low-side)  
Z
FGC = H or OPEN: FG = 3 ppr output  
29  
30  
FG  
FG signal output  
FGC = L: FG = 1 ppr output *ppr: One pulse per an electrical angle  
Reverse rotation detection  
signal  
REV  
The REV output is used to detect an occurrence of reverse rotation.  
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2016-02-22  
TB6584AFNG  
Input/Output Equivalent Circuits  
Equivalent circuit diagrams may be partially omitted or simplified for explanatory purposes.  
Pin  
Symbol  
Input/Output Signal  
Internal Circuit  
V
V
refout refout  
HUP  
HUM  
HVP  
HVM  
HWP  
HWM  
Position signal input, U  
Position signal input, V  
Position signal input, W  
Analog  
Hysteresis: ±7.5 mV (typ.)  
V
V
refout refout  
Clockwise/counterclockwise  
rotation  
Digital  
CW/CCW  
L: CW  
H: CCW  
L: 0.8 V (max)  
2.0 kΩ  
H: V  
1 V (min)  
refout  
V
refout  
Reset input  
Digital  
2.0 kΩ  
RES  
L: Runs the motor.  
H: Stops the motor. (Reset)  
L: 0.8 V (max)  
H: V  
1 V (min)  
refout  
V
V
refout refout  
Digital  
FG signal select input  
H or OPEN: FG = 3 ppr  
L: FG = 1 ppr  
FGC  
100 Ω  
L: 0.8 V (max)  
H: V 1 V (min)  
refout  
Analog  
Voltage command signal  
100 Ω  
Vsp voltage range: 0 to 10 V  
When 5.7 V Vsp 7.3 V, the PWM  
duty cycle is fixed at 92% (typ.).  
1.0 V < Vsp 2.1 V  
Vsp  
Refresh operation  
(The X, Y and Z pins have a  
conduction duty cycle of 8%.)  
When 8.2 V Vsp 10 V, the  
TB6584AFNG is put in test mode.  
To fix the lead angle externally, UL and  
V
CC  
V
should be connected together.  
refout  
The lead angle is linearly determined  
according to the voltage applied to the  
LA input.  
Lead angle control input  
100 Ω  
LA voltage range: 0 to 5.0 V (V  
)
refout  
0 V: 0°  
5 V: 58°  
(5-bit AD)  
LA  
If LA > V  
, the commutation occurs  
with the maximum lead angle of 58°.  
refout  
From auto  
lead angle  
circuitry  
When configured for auto lead angle  
control, the LA input should be left  
OPEN. At this time, the LA input can  
be used to check the lead angle in real  
time.  
5
2016-02-22  
TB6584AFNG  
Pin  
Symbol  
Input/Output Signal  
Internal Circuit  
V
V
CC  
refout  
Non-inverting amplifier  
100 Ω  
25 dB max  
Gin  
Gain setting  
Gin  
Gout  
Gout  
Gout: Output voltage  
L: GND  
(Lead angle control circuitry)  
H: V  
– 1.7 V  
CC  
To peak  
hold  
circuitry  
Idc  
V
V
V
CC  
A peak-hold capacitor and a discharge  
resistor are connected to the PH pin.  
Peak hold  
100 Ω  
100 Ω  
PH  
LPF  
UL  
(Lead angle control circuitry)  
Recommended R/C values:  
100 kΩ/0.1 μF  
CC  
A capacitor for the RC low pass filter is  
connected to this pin.  
Low pass filter  
100 kΩ  
100 Ω  
A 100 kΩ (typ.) resistor is contained  
on-chip.  
(Lead angle control circuitry)  
Recommended C value: 0.1 μF  
CC  
If the voltage applied to the LA input  
exceeds the upper limit set by this  
input, it is clipped to limit the lead  
angle.  
100 Ω  
Upper limit for LA  
UL = 0 to 5.0 V  
100 Ω  
V
refout  
Analog filter time constant: 1 μs (typ.)  
Digital filter time constant: 1 μs (typ.)  
Gout  
Gin  
Gate block protection is activated  
when the Idc voltage exceeds 0.5 V.  
(It is deactivated after a carrier cycle.)  
200 kΩ  
Current limit control input  
Idc  
Comparator  
If Idc is left unconnected, all the  
commutation outputs are disabled.  
V
V
V
CC CC  
CC  
Reference voltage output  
V
5 ± 0.5 V (30 mA max)  
refout  
6
2016-02-22  
TB6584AFNG  
Pin  
Symbol  
Input/Output Signal  
Internal Circuit  
V
V
refout  
refout  
Digital  
Reverse rotation detection  
signal  
REV  
Push-pull output (±1 mA (max))  
100 Ω  
V
V
refout  
refout  
Digital  
Push-pull output (±1 mA (max))  
FGC = H or OPEN  
3 ppr output (3 pulses per an electrical  
angle)  
FG signal output  
FG  
100 Ω  
FGC = L  
1 ppr output (One pulse per an  
electrical angle)  
V
refout  
Commutation signal output, U  
Commutation signal output, V  
Commutation signal output, W  
Commutation signal output, X  
Commutation signal output, Y  
Commutation signal output, Z  
U
V
W
X
Y
Z
Digital  
Push-pull outputs (±2 mA (max))  
L: 0.78 V (max)  
100 Ω  
H: V  
– 0.78 V (min)  
refout  
7
2016-02-22  
TB6584AFNG  
Absolute Maximum Ratings (Ta = 25°C)  
Characteristics  
Supply voltage  
Symbol  
Rating  
18  
Unit  
V
V
CC  
V
IN (1)  
V
IN (2)  
I
OUT  
0.3 to V  
(Note 1)  
CC  
Input voltage  
V
0.3 to V  
+ 0.3 (Note 2)  
refout  
2
Commutation output current  
mA  
V
output current  
I
30  
(Note 3) mA  
refout  
refout  
Power dissipation  
P
1.1  
(Note 4)  
W
D
Operating temperature  
T
30 to 115 (Note 5)  
°C  
opr  
Note 1: V  
Note 2: V  
pins: Vsp, LA, and UL  
IN (1)  
IN (2)  
pins: HUP, HVP, HWP, HUM, HVM, HWM CW/CCW, RES, Idc, FGC, and Gin  
Note 3: Since the V  
pin delivers a maximum output current of 30 mA, care should be exercised to the output  
refout  
impedance.  
Note 4: When mounted on a universal board (50 × 50 × 1.6 mm, Cu 40%)  
Note 5: The operating temperature range is determined by the P Ta characteristics.  
D
Operating Ranges (Ta = 25°C)  
Characteristics  
Symbol  
Min  
Typ.  
Max  
Unit  
Supply voltage  
Oscillation frequency  
V
6
3
15  
16.5  
6
V
CC  
f
4.5  
MHz  
osc  
P
Ta  
D
2.0  
1.6  
1.2  
0.8  
0.4  
0
(1) When mounted on  
universal board  
50 × 50 × 1.6 mm  
(2) IC only  
R
= 145 °C/W  
th (j-a)  
(1)  
(2)  
0
50  
100  
150  
200  
Ambient temperature Ta (°C)  
8
2016-02-22  
TB6584AFNG  
Electrical Characteristics (Ta = 25°C, V = 15 V)  
CC  
Characteristics  
Supply current  
Symbol  
Test Condition  
= OPEN  
refout  
Min  
Typ.  
Max  
Unit  
mA  
I
V
V
V
V
V
5
25  
8
50  
70  
100  
CC  
I
I
I
I
-1  
-2  
-1  
-2  
= 5 V LA  
IN (1)  
IN (1)  
IN (2)  
IN (2)  
IN  
IN  
IN  
IN  
= 5 V Vsp  
35  
Input current  
μA  
= 5 V RES  
50  
= 0 V CW/CCW, FGC  
100  
50  
V
refout  
1  
High  
Low  
T
V
refout  
0.8  
V
CW/CCW, RES, FGC  
IN  
Sine-wave commutation ON  
Conduction duty = 92% (typ.)  
8.2  
10  
Input voltage  
V
H
M
L
PWM duty = 92%  
5.1  
1.8  
0.7  
100  
5.4  
2.1  
1.0  
5.7  
2.4  
1.3  
Vsp  
Refresh Motor startup  
Commutation off Refresh  
Differential inputs  
Input sensitivity  
V
mVpp  
V
S
Hall effect  
inputs  
Common-mode input  
voltage  
V
W
1.5  
3.5  
Input hysteresis  
V
(Note) ±5.5  
±7.5  
1.0  
±9.5  
mV  
H (1)  
T
Hall inputs  
Idc  
(f  
(f  
= 4.5 MHz)  
DT  
DC  
osc  
osc  
Input delay time  
μs  
T
= 4.5 MHz)  
2.5  
V
V
refout  
refout  
V
I
I
I
I
I
= 2 mA  
= 2 mA  
= 1 mA  
= 1 mA  
= 1 mA  
U, V, W, X, Y, Z  
0.78  
OUT (H)-1  
OUT  
OUT  
OUT  
OUT  
OUT  
0.78 0.3  
V
U, V, W, X, Y, Z  
0.3  
OUT (L)-1  
V
V
refout  
0.2  
refout  
V
REV  
REV  
FG  
REV (H)  
1.0  
Output voltage  
V
V
0.2  
1.0  
REV (L)  
V
V
refout  
0.2  
refout  
V
FG (H)  
1.0  
V
I
I
= 1 mA  
FG  
4.5  
0.2  
5.0  
0
1.0  
5.5  
10  
FG (L)  
OUT  
OUT  
V
= 30 mA  
V
refout  
refout  
I
V
V
= 0 V  
U, V, W, X, Y, Z  
U, V, W, X, Y, Z  
L (H)  
OUT  
OUT  
Output leakage current  
μA  
I
= V  
0
10  
L (L)  
refout  
Output off time (Low-High)  
Current sensing  
T
(f  
= 4.5 MHz), I = ± 2 mA  
OUT  
1.7  
0.46  
2.0  
0.5  
2.3  
0.54  
μs  
OFF  
osc  
V
Idc  
Gin = 100 kΩ, Gout = 10 kΩ,  
V
DC  
AMP  
2.0  
2.2  
2.4  
V
OUT  
OFS  
Idc = 0.2 V, I = 1 mA  
OUT  
LA gain setting amp  
Gin = 100 kΩ, Gout = 10 kΩ,  
Idc = 0.2 V  
AMP  
20  
2.0  
5
20  
mV  
mV  
V
LA limit setting error  
U  
PHOUT  
UL = 2.0 V  
Gin = 100 kΩ, Gout = 10 kΩ,  
Idc = 0.2 V, I  
LA peak hold output voltage  
2.2  
2.4  
= 5 mA  
OUT  
T
LA = 0 V or OPEN, Hall inputs = 100 Hz  
LA = 2.5 V, Hall inputs = 100 Hz  
LA = 5 V, Hall inputs = 100 Hz  
Output turn-on threshold  
26  
52  
4.2  
3.7  
0
33  
60  
4.8  
4.3  
LA (0)  
Lead angle correction  
T
30  
°
LA (2.5)  
T
57  
LA (5)  
V
(H)  
(L)  
4.5  
4.0  
0.5  
CC  
V
monitor  
V
Output turn-off threshold  
V
CC  
CC  
V
Input hysteresis width  
H
F
F
(20)  
(18)  
OSC/C =330 pF, OSC/R = 9.1 kΩ  
OSC/C = 330 pF, OSC/R = 10 kΩ  
18  
20  
18  
22  
C
C
PWM oscillation frequency  
(carrier frequency)  
kHz  
%
16.2  
19.8  
OSC/C = 330 pF, OSC/R = 10 kΩ  
VSP = 5.7 V  
Maximum conduction duty cycle  
T
(max)  
89  
92  
95  
ON  
Note: Not tested in production  
9
2016-02-22  
TB6584AFNG  
Functional Description  
1. Basic Operation  
During startup, the motor is driven by square-wave commutation signals that are generated according to  
the position signals. When the position signals indicate a rotational speed (f) of 5 Hz, the TB6584AFNG  
estimates the rotor positions from the position signals and modulate them. The TB6584AFNG then  
generates sine-wave by comparing the modulated signals against a triangular waveform.  
12  
From startup to 5 Hz: square-wave drive (120° commutation); f = f / (2 × 32 × 6)  
osc  
5 Hz to: Sine-wave PWM drive (180° commutation); f will be approximately 5.7 Hz when f  
= 4.5 MHz  
osc  
2. Voltage Command (VSP) Signal and Bootstrap Voltage Regulation  
(1) When Vsp 1.0 V:  
The commutation signal outputs are disabled (i.e., gate protection is activated).  
(2) When 1.0 V < Vsp 2.1 V:  
The low-side commutation signal outputs are turned on at a regular (PWM carrier) frequency. (The  
conduction duty cycle is approx. 8%.)  
(3) When 2.1 V < Vsp 7.3 V:  
During sine-wave PWM drive, the commutation signals directly appear externally. During  
square-wave drive, the low-side commutation signal outputs are forced on at a regular (PWM carrier)  
frequency. (The conduction duty is approx. 8%.)  
(4) When 8.2 V Vsp 10 V (test mode):  
The TB6584AFNG drives in sine-wave drive mode with lead angle of zero. However, it drives in  
square-wave mode in detecting reverse rotation.  
When Vsp reaches 7.9 V (typ.), lead angle switches to zero.  
The PWM duty is calculated as PWM_carrier_frequency × 92% (typ.) and kept the constant value (5.4  
VVsp (typ.)).  
PWM duty  
92%  
V
SP  
1.0 V  
2.1 V  
5.4 V 7.3 V 8.2 V  
(3)  
10 V  
(1)  
(2)  
(4)  
10  
2016-02-22  
TB6584AFNG  
3. Dead Time Insertion (cross conduction protection)  
To prevent a short-circuit between external low-side and high-side power elements during sine-wave PWM  
drive, a dead time is digitally inserted between the turn-on of one side and the turn-off of the other side.  
(The dead time is also implemented at the full duty cycle during square-wave drive.)  
T
OFF = 9/f  
osc  
TOFF 2.0 μs when f  
= 4.5 MHz, where f  
is the reference clock frequency  
osc  
osc  
(i.e., CR oscillator frequency).  
U
(V, W)  
T
T
OFF  
OFF  
X
(Y Z)  
4. Lead Angle Control  
The lead angle can be adjusted between 0° and 58° in 32 separate steps according to the induced voltage  
level on the LA input, which works with 0 to 5 V.  
0 V = 0°  
5 V = 58° (A lead angle of 58° is assumed when the LA voltage exceeds 5 V.)  
Sample evaluation  
Lead angle  
(° )  
Lead angle  
(° )  
Lead angle  
(° )  
Step  
LA (V)  
Step  
LA (V)  
Step  
LA (V)  
0
1
0.00  
0.16  
0.31  
0.47  
0.63  
0.78  
0.94  
1.09  
1.25  
1.41  
1.56  
0.00  
0.94  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
1.72  
1.88  
2.03  
2.19  
2.34  
2.50  
2.66  
2.81  
2.97  
3.13  
3.28  
19.92  
21.79  
23.47  
25.90  
27.12  
29.55  
30.86  
33.01  
34.41  
36.75  
39.27  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
3.44  
3.59  
3.75  
3.91  
4.06  
4.22  
4.38  
4.53  
4.69  
4.84  
5.00  
40.58  
43.01  
44.32  
46.75  
48.25  
50.49  
52.74  
54.05  
56.48  
56.48  
56.48  
2
3.18  
3
4.68  
4
7.11  
5
9.44  
6
10.75  
13.18  
14.21  
16.55  
17.58  
7
8
9
10  
11  
2016-02-22  
TB6584AFNG  
Relation of LA (V) and Lead angle (° )  
60  
55  
50  
45  
40  
35  
30  
25  
20  
15  
10  
5
0
0.0  
0.5  
1.0  
1.5  
2.0  
2.5  
3.0  
3.5  
4.0  
4.5  
5.0  
5.5  
LA (V)  
5. PWM Carrier Frequency  
The triangular waveform generator provides a carrier frequency of f /252 necessary for PWM generation.  
osc  
(The triangular wave is also used to force the switch-on of low-side transistors during square-wave drive.)  
Carrier frequency = f /252 (Hz),  
osc  
where f  
= reference clock (CR oscillator) frequency  
osc  
6. Reverse Rotation Signal  
This feature provides the rotational direction of the motor every 360 electrical degrees.  
A Low on the REV pin indicates 180° commutation mode (with Hall effect inputs of 5 Hz).  
CW/CCW Pin  
Low (CW)  
Actual Motor Rotation Direction  
REV Pin  
CW (forward)  
CCW (reverse)  
CW (forward)  
CCW (reverse)  
Low  
High  
High  
Low  
High (CCW)  
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7. Rotating Pulse Output  
The TB6584AFNG outputs rotating pulse based on hall signal. FGC terminal can switch one pulse per  
electrical angle or 3 pulses per electrical angle. One pulse per electrical angle is generated from hall signal  
of U phase. 3 pulses per electrical angle are generated by combining each rising and falling edge of U, V, and  
W phases.  
FGC  
FG  
High or Open  
Low  
3 pulses per electrical angle  
1 pulse per electrical angle  
Timing Chart of FG Signal  
HUM  
HUP  
HVM  
HVP  
HWP  
HWM  
FGC = High  
FGC = Low  
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8. Protection-Related Input Pins  
(1) Overcurrent protection (Idc pin)  
If the voltage of the DC-link current exceeds the internal reference voltage, the commutation signals  
are forced Low. Overcurrent protection is disabled after every carrier period.  
Reference voltage = 0.5 V (typ.)  
(2) Gate block protection (RES pin)  
When the RES input is High, the commutation outputs are disabled. When the RES input is then set  
Low or OPEN, the commutation outputs are re-enabled.  
Any irregular conditions of the motor should be detected by external hardware; such indications  
should be presented to the RES input.  
Commutation Output Signals  
RES Pin  
(U, V, W, X, Y, Z)  
High  
Low  
Low or OPEN  
The motor can be driven.  
(When RES = High, charging of the bootstrap capacitor stops. In case the operation re-starts by  
deactivating reset, the bootstrap capacitor is not charged.)  
(3) Internal protection  
Abnormal position signal protection  
When the position signal inputs (UVW) are all Highs or all Lows, the commutation outputs are  
forced off (i.e., set Low). When these inputs are then set to any other combination, the commutation  
outputs are re-enabled. (The all-High and all-Low conditions are internal hall amplifier outputs.)  
Undervoltage lockout (V  
CC  
monitor)  
While the power supply voltage is outside the rated range during power-on or power-off, the  
commutation outputs are set to the high-impedance state to prevent external power elements from  
damage due to short-circuits.  
V
CC  
Power supply 4.5 V (typ.)  
voltage  
4.0 V (typ.)  
GND  
V
M
Commutation signal  
Outputs high impedance  
Outputs enabled  
Outputs high impedance  
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Operation Flow  
U phase  
U
X
Position signals  
(Hall sensors)  
Position  
Counter  
estimation  
V phase  
W phase  
V
Y
Phase alignment  
Sine-wave patterns  
(modulated signal)  
Comparator  
W
Z
Voltage  
command  
Triangular wave  
(carrier frequency)  
System clock  
generator  
CR oscillator  
Square-wave drive mode  
(Note)  
92%  
2.1 V (typ.)  
5.0 V (typ.)  
Voltage command  
V
SP  
Note: The conduction period is reduced by the dead time. (carrier period × 92% T × 2)  
d
Sine-wave drive mode  
92%  
2.1 V (typ.)  
5.4 V (typ.)  
Voltage command  
V
SP  
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TB6584AFNG  
The position signals from Hall sensors are modulated, and the modulated signals are then compared against a  
triangular waveform to generate a sinusoidal PWM waveform.  
The counter measures the period from a given rising (falling) edge of three hall signals to its next falling (rising)  
edge (60 electrical degrees). This period is then used as 60° phase data for the next modulation.  
A total of 32 ticks comprise 60 electrical degrees; the length of a tick equals 1/32nds the time period of the  
immediately preceding 60° phase.  
HU  
(6)  
(1)  
(3)  
*HU, HV, HW: Hall signals  
HV  
(5)  
(2)  
HW  
(6)’  
(1)’  
(2)’  
(3)’  
S
S
U
V
Sw  
In the above diagram, the modulated waveforms have an interval ((1)’) equal to the interval of 1/32 between a  
rising edge of HU to a falling edge of HW ((1)). And the modulated waveforms have an interval ((2)’) equal to the  
interval of 1/32 between a falling edge of HW to a rising edge of HV ((2)). If there is not an HU rising edge before 32  
ticks ends, (2)’ becomes equal to (1)’ until the next rising edge of HU.  
*t  
32  
31  
30  
6
5
4
3
2
1
S
V
(1)’  
32 data  
* t = t(1) × 1/32  
Phase of data and modulated waveform is adjusted for every zero cross of position detecting signal.  
Modulation is reset on each rising and falling edge of position detecting signal, which occurs every 60 electrical  
degrees. While the hall signal is out of its position and the motor is accelerating or decelerating, the modulated  
waveform becomes discontinuous upon each reset.  
Note: In the above diagram, hall signals are shown as square waveforms for the sake of simplicity.  
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Forward Rotation Timing Chart (CW/CCW = Low, LA = GND, FGC = High)  
(Non-inverted hall signal inputs)  
HUM  
HUP  
HVM  
HVP  
HWP  
HWM  
0 < Hall signals < 5.7 Hz  
(120° commutation)  
U
V
W
X
Y
Z
FG  
5.7 Hz < Hall signals  
(180° commutation: Modulated waveforms)  
S
S
S
U
V
W
FG  
*: When the Hall input frequency is equal to or greater than approximately 5.7 Hz (@ f  
= 4.5 MHz), lead angle  
osc  
control is activated according the LA input.  
The above timing chart is simplified to illustrate the function and behavior of the device.  
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TB6584AFNG  
Forward Rotation Timing Chart (CW/CCW = Low, LA = GND, FGC=High)  
(Inverted hall signal inputs)  
HUM  
HUP  
HVM  
HVP  
HWP  
HWM  
Reverse rotation sensing  
(120° commutation)  
U
V
W
X
Y
Z
FG  
*: When CW/CCW = Low, inverted Hall signals put the TB6584AFNG in 120 commutation mode with a lead angle of  
0° (reverse rotation).  
The above timing chart is simplified to illustrate the function and behavior of the device.  
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Reverse Rotation Timing Chart (CW/CCW = High, LA = GND, FGC=High)  
(Inverted hall signal inputs)  
HUM  
HUP  
HVM  
HVP  
HWP  
HWM  
0 < Hall signals < 5.7 Hz  
(120° commutation)  
U
V
W
X
Y
Z
FG  
5.7 Hz < Hall signals  
(180° commutation: Modulated waveforms)  
S
S
S
u
v
w
FG  
*: When the Hall input frequency is equal to or greater than approximately 5.7 Hz (@ f  
= 4.5 MHz), lead angle  
osc  
control is activated according the LA input.  
The above timing chart is simplified to illustrate the function and behavior of the device.  
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TB6584AFNG  
Reverse Rotation Timing Chart (CW/CCW = High, LA = GND, FGC=High)  
(Noninverted hall signal inputs)  
HUM  
HUP  
HVM  
HVP  
HWP  
HWM  
Reverse rotation sensing  
(120° commutation)  
U
V
W
X
Y
Z
FG  
*: When CW/CCW = High, noninverted Hall signals put the TB6584AFNG in 120° commutation mode with a lead  
angle of 0° (reverse rotation).  
The above timing chart is simplified to illustrate the function and behavior of the device.  
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Square-Wave Drive Waveform (CW/CCW = Low)  
(Note)  
Hall signal inputs  
H
U
H
V
H
W
Output waveforms  
U
X
V
Y
W
Z
Enlarged view  
W
Z
T
ONU  
T
T
d
d
T
ONL  
Note: Square waveforms are used in the above diagram for the sake of simplicity.  
To obtain an adequate bootstrap voltage, the low-side outputs (X, Y and Z) are always turned on for eight percent  
of the carrier period (T  
) even during the off time of the low side in 120° commutation mode. As shown in the  
ONL  
enlarged view, the high-side outputs (U, V and W) are turned off for a dead time period while the low-side outputs  
are on. (T varies with the Vsp input.)  
d
Carrier period = 252/f  
(s)  
Dead time: T = 9/f  
(s) (Vsp 5.0 V,)  
osc  
osc  
d
T
ONL  
= Carrier period × 8% (s) (Constant regardless of the Vsp input)  
In square-wave drive mode, the changing of the motor speed is enabled, depending on the Vsp voltage; the motor  
speed is determined by the duty cycle of T . (See the square-wave drive mode diagram on page 15.)  
ONU  
Note: At startup, the motor is driven by a square wave when the Hall signal frequency is approximately 5.7 Hz or  
lower (@ f = 4.5 MHz) and when the motor is rotating in the direction reverse to the settings of the  
osc  
TB6584AFNG (REV = High).  
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TB6584AFNG  
Sine-Wave Drive Waveform (CW/CCW = Low)  
Inside  
Modulated signals  
Triangular wave (carrier)  
U phase  
V phase  
W phase  
Output waveforms  
U
X
V
Y
W
Z
Phase voltage differences  
V
UV  
(U-V)  
V
VW  
(V-W)  
V
WU  
(W-U)  
In sine-wave drive mode, the amplitude of the modulated signals varies with the Vsp voltage, and the motor speed  
changes with the conduction duty cycle of the output waveforms. (See the sine-wave drive mode diagram on page  
15.)  
Triangular wave frequency = carrier frequency = f /252 (Hz)  
osc  
Note: At startup, the motor is driven by a sine wave when the Hall signal frequency is approximately 5.7 Hz or higher  
(@ f  
osc  
= Low).  
= 4.5 MHz) and when the motor is rotating in the same direction as settings of the TB6584AFNG (REV  
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TB6584AFNG  
Application Circuit Example  
G = 1 + (R2/R1)  
V
refout  
R2  
(100 kΩ)  
LA  
13  
G
in  
G
out  
18  
PH  
LPF  
UL  
14  
19  
17  
15  
Upper limit  
Peak hold  
+
OSC/C  
Filter  
1
2
OSC/R  
System clock  
generator  
HUP  
HUM  
HVP  
3
4
6-bit triangular  
wave generator  
5-bit AD  
Counter  
5
Comparator  
U
phase  
HVM  
HWP  
HWM  
Position  
6
23  
26  
U
X
estimation  
Output  
waveform  
generator  
7
Data  
Comparator  
Comparator  
V
Dead  
time  
8
selector  
24  
27  
phase  
Internal  
ref.  
voltage  
Phase  
V
Y
M
12  
Power device  
alignment  
control  
V
sp  
W
phase  
Voltage  
regulator  
21  
25  
28  
V
CC  
W
Z
120/180  
Charger  
120/180  
select  
&
(Note 2)  
GND  
9
To hall sensors or pull-up  
power supply  
Comparator  
22  
PWM  
Gate  
block  
FG Rotation  
direction  
V
refout  
Power on  
reset  
HU  
HV  
HW  
120°  
commutation  
matrix  
10  
20  
11  
16  
29  
30  
RES  
ST/SP  
CW/CCW  
I
dc  
Protection  
MCU  
CW/CCW  
FGC  
ERR  
GB  
&
Reset  
FG  
REV  
(Note1)  
Hall element signals  
Note 1: Connect to ground as necessary to prevent IC malfunction due to noise.  
Note 2: Connect GND to signal ground on the application circuit.  
Note 3: Utmost care is required in the design of the output, V , and GND lines since the IC may shatter or explode due to short-circuits between outputs, short to V  
or short to ground.  
CC  
CC  
The IC may also shatter or explode when it is installed in a wrong orientation.  
Note 4: Make sure that the TB6584AFNG might output small pulse of 100 ns because it does not limit the width of minimum pulse in outputting.  
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TB6584AFNG  
Package Dimensions  
Weight: 0.17 g (typ.)  
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TB6584AFNG  
Notes on Contents  
1. Block Diagrams  
Some of the functional blocks, circuits, or constants in the block diagram may be omitted or simplified for  
explanatory purposes.  
2. Equivalent Circuits  
The equivalent circuit diagrams may be simplified or some parts of them may be omitted for explanatory  
purposes.  
3. Timing Charts  
Timing charts may be simplified for explanatory purposes.  
4. Absolute Maximum ratings  
The absolute maximum ratings of a semiconductor device are a set of ratings that must not be exceeded,  
even for a moment. Do not exceed any of these ratings. Exceeding the rating(s) may cause device breakdown,  
damage, deterioration or ignition, and may result injury by explosion or combustion.  
Applications using the device should be designed so that no maximum rating will ever be exceeded under  
any operating conditions.  
It must be ensured that the device is used within the specified operating range.  
5. Application Circuits  
The application circuits shown in this document are provided for reference purposes only. Thorough  
evaluation is required, especially at the mass production design stage.  
Toshiba does not grant any license to any industrial property rights by providing these examples of  
application circuits.  
6. Test Circuits  
Components in the test circuits are used only to obtain and confirm the device characteristics. These  
components and circuits are not guaranteed to prevent malfunction or failure from occurring in the  
application equipment.  
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TB6584AFNG  
IC Usage Considerations  
Notes on handling of ICs  
(1) The absolute maximum ratings of a semiconductor device are a set of ratings that must not be  
exceeded, even for a moment. Do not exceed any of these ratings.  
Exceeding the rating(s) may cause the device breakdown, damage or deterioration, and may result  
injury by explosion or combustion.  
(2) Use an appropriate power supply fuse to ensure that a large current does not continuously flow in case  
of over current and/or IC failure. The IC will fully break down when used under conditions that exceed  
its absolute maximum ratings, when the wiring is routed improperly or when an abnormal pulse noise  
occurs from the wiring or load, causing a large current to continuously flow and the breakdown can  
lead smoke or ignition. To minimize the effects of the flow of a large current in case of breakdown,  
appropriate settings, such as fuse capacity, fusing time and insertion circuit location, are required.  
(3) If your design includes an inductive load such as a motor coil, incorporate a protection circuit into the  
design to prevent device malfunction or breakdown caused by the current resulting from the inrush  
current at power ON or the negative current resulting from the back electromotive force at power OFF.  
IC breakdown may cause injury, smoke or ignition.  
Use a stable power supply with ICs with built-in protection functions. If the power supply is unstable,  
the protection function may not operate, causing IC breakdown. IC breakdown may cause injury,  
smoke or ignition.  
(4) Do not insert devices in the wrong orientation or incorrectly.  
Make sure that the positive and negative terminals of power supplies are connected properly.  
Otherwise, the current or power consumption may exceed the absolute maximum rating, and  
exceeding the rating(s) may cause the device breakdown, damage or deterioration, and may result  
injury by explosion or combustion.  
In addition, do not use any device that is applied the current with inserting in the wrong orientation or  
incorrectly even just one time.  
Points to Remember on Handling of ICs  
(1) Over current protection circuit  
Over current protection circuits (referred to as current limiter circuits) do not necessarily protect ICs  
under all circumstances. If the Over current protection circuits operate against the over current, clear  
the over current status immediately.  
Depending on the method of use and usage conditions, such as exceeding absolute maximum ratings  
can cause the over current protection circuit to not operate properly or IC breakdown before operation.  
In addition, depending on the method of use and usage conditions, if over current continues to flow for  
a long time after operation, the IC may generate heat resulting in breakdown.  
(2) Heat radiation design  
In using an IC with large current flow such as power amp, regulator or driver, please design the device  
so that heat is appropriately radiated, not to exceed the specified junction temperature (TJ) at any  
time and condition. These ICs generate heat even during normal use. An inadequate IC heat radiation  
design can lead to decrease in IC life, deterioration of IC characteristics or IC breakdown. In addition,  
please design the device taking into considerate the effect of IC heat radiation with peripheral  
components.  
(3) Back-EMF  
When a motor rotates in the reverse direction, stops or slows down abruptly, a current flow back to the  
motor’s power supply due to the effect of back-EMF. If the current sink capability of the power supply  
is small, the device’s motor power supply and output pins might be exposed to conditions beyond  
absolute maximum ratings. To avoid this problem, take the effect of back-EMF into consideration in  
system design.  
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TB6584AFNG  
RESTRICTIONS ON PRODUCT USE  
Toshiba Corporation, and its subsidiaries and affiliates (collectively "TOSHIBA"), reserve the right to make changes to the information  
in this document, and related hardware, software and systems (collectively "Product") without notice.  
This document and any information herein may not be reproduced without prior written permission from TOSHIBA. Even with  
TOSHIBA's written permission, reproduction is permissible only if reproduction is without alteration/omission.  
Though TOSHIBA works continually to improve Product's quality and reliability, Product can malfunction or fail. Customers are  
responsible for complying with safety standards and for providing adequate designs and safeguards for their hardware, software and  
systems which minimize risk and avoid situations in which a malfunction or failure of Product could cause loss of human life, bodily  
injury or damage to property, including data loss or corruption. Before customers use the Product, create designs including the Product,  
or incorporate the Product into their own applications, customers must also refer to and comply with (a) the latest versions of all  
relevant TOSHIBA information, including without limitation, this document, the specifications, the data sheets and application notes for  
Product and the precautions and conditions set forth in the "TOSHIBA Semiconductor Reliability Handbook" and (b) the instructions for  
the application with which the Product will be used with or for. Customers are solely responsible for all aspects of their own product  
design or applications, including but not limited to (a) determining the appropriateness of the use of this Product in such design or  
applications; (b) evaluating and determining the applicability of any information contained in this document, or in charts, diagrams,  
programs, algorithms, sample application circuits, or any other referenced documents; and (c) validating all operating parameters for  
such designs and applications. TOSHIBA ASSUMES NO LIABILITY FOR CUSTOMERS' PRODUCT DESIGN OR APPLICATIONS.  
PRODUCT IS NEITHER INTENDED NOR WARRANTED FOR USE IN EQUIPMENTS OR SYSTEMS THAT REQUIRE  
EXTRAORDINARILY HIGH LEVELS OF QUALITY AND/OR RELIABILITY, AND/OR A MALFUNCTION OR FAILURE OF WHICH  
MAY CAUSE LOSS OF HUMAN LIFE, BODILY INJURY, SERIOUS PROPERTY DAMAGE AND/OR SERIOUS PUBLIC IMPACT  
("UNINTENDED USE"). Except for specific applications as expressly stated in this document, Unintended Use includes, without  
limitation, equipment used in nuclear facilities, equipment used in the aerospace industry, medical equipment, equipment used for  
automobiles, trains, ships and other transportation, traffic signaling equipment, equipment used to control combustions or explosions,  
safety devices, elevators and escalators, devices related to electric power, and equipment used in finance-related fields. IF YOU USE  
PRODUCT FOR UNINTENDED USE, TOSHIBA ASSUMES NO LIABILITY FOR PRODUCT. For details, please contact your  
TOSHIBA sales representative.  
Do not disassemble, analyze, reverse-engineer, alter, modify, translate or copy Product, whether in whole or in part.  
Product shall not be used for or incorporated into any products or systems whose manufacture, use, or sale is prohibited under any  
applicable laws or regulations.  
The information contained herein is presented only as guidance for Product use. No responsibility is assumed by TOSHIBA for any  
infringement of patents or any other intellectual property rights of third parties that may result from the use of Product. No license to  
any intellectual property right is granted by this document, whether express or implied, by estoppel or otherwise.  
ABSENT A WRITTEN SIGNED AGREEMENT, EXCEPT AS PROVIDED IN THE RELEVANT TERMS AND CONDITIONS OF SALE  
FOR PRODUCT, AND TO THE MAXIMUM EXTENT ALLOWABLE BY LAW, TOSHIBA (1) ASSUMES NO LIABILITY  
WHATSOEVER, INCLUDING WITHOUT LIMITATION, INDIRECT, CONSEQUENTIAL, SPECIAL, OR INCIDENTAL DAMAGES OR  
LOSS, INCLUDING WITHOUT LIMITATION, LOSS OF PROFITS, LOSS OF OPPORTUNITIES, BUSINESS INTERRUPTION AND  
LOSS OF DATA, AND (2) DISCLAIMS ANY AND ALL EXPRESS OR IMPLIED WARRANTIES AND CONDITIONS RELATED TO  
SALE, USE OF PRODUCT, OR INFORMATION, INCLUDING WARRANTIES OR CONDITIONS OF MERCHANTABILITY, FITNESS  
FOR A PARTICULAR PURPOSE, ACCURACY OF INFORMATION, OR NONINFRINGEMENT.  
Do not use or otherwise make available Product or related software or technology for any military purposes, including without limitation,  
for the design, development, use, stockpiling or manufacturing of nuclear, chemical, or biological weapons or missile technology  
products (mass destruction weapons). Product and related software and technology may be controlled under the applicable export  
laws and regulations including, without limitation, the Japanese Foreign Exchange and Foreign Trade Law and the U.S. Export  
Administration Regulations. Export and re-export of Product or related software or technology are strictly prohibited except in  
compliance with all applicable export laws and regulations.  
Please contact your TOSHIBA sales representative for details as to environmental matters such as the RoHS compatibility of Product.  
Please use Product in compliance with all applicable laws and regulations that regulate the inclusion or use of controlled substances,  
including without limitation, the EU RoHS Directive. TOSHIBA ASSUMES NO LIABILITY FOR DAMAGES OR LOSSES  
OCCURRING AS A RESULT OF NONCOMPLIANCE WITH APPLICABLE LAWS AND REGULATIONS.  
27  
2016-02-22  

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