E-L6258E
更新时间:2024-12-05 10:24:56
描述:PWM控制的大电流DMOS通用电机驱动器
E-L6258E 概述
PWM控制的大电流DMOS通用电机驱动器 运动控制电子器件
E-L6258E 规格参数
生命周期: | Active | Reach Compliance Code: | not_compliant |
ECCN代码: | EAR99 | 风险等级: | 1.45 |
JESD-30 代码: | R-PDSO-G36 | JESD-609代码: | e3 |
湿度敏感等级: | 3 | 端子数量: | 36 |
封装主体材料: | PLASTIC/EPOXY | 封装代码: | SSOP |
封装等效代码: | SSOP36,.56 | 封装形状: | RECTANGULAR |
封装形式: | SMALL OUTLINE, SHRINK PITCH | 电源: | 5,40 V |
认证状态: | Not Qualified | 子类别: | Motion Control Electronics |
表面贴装: | YES | 技术: | BCDMOS |
端子面层: | Matte Tin (Sn) - annealed | 端子形式: | GULL WING |
端子节距: | 0.635 mm | 端子位置: | DUAL |
Base Number Matches: | 1 |
E-L6258E 数据手册
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PDF下载L6258E
PWM CONTROLLED - HIGH CURRENT
DMOS UNIVERSAL MOTOR DRIVER
NOT FOR NEW DESIGN
Figure 1. Package
1 FEATURES
■ ABLE TO DRIVE BOTH WINDINGS OF A
BIPOLAR STEPPER MOTOR OR TWO DC
MOTORS
■ OUTPUT CURRENT UP TO 1.2A EACH
WINDING
PowerSO36
■ WIDE VOLTAGE RANGE: 12V TO 40V
■ FOUR QUADRANT CURRENT CONTROL,
IDEAL FOR MICROSTEPPING AND DC
MOTOR CONTROL
■ PRECISION PWM CONTROL
■ NO NEED FOR RECIRCULATION DIODES
■ TTL/CMOS COMPATIBLE INPUTS
■ CROSS CONDUCTION PROTECTION
■ THERMAL SHUTDOW
Table 1. Order Codes
Part Number
Package
L6258E
(Replaced by L6258EX)
PowerSO36
plete control and drive circuit. It has high efficiency
phase shift chopping that allows a very low current
ripple at the lowest current control levels, and makes
this device ideal for steppers as well as for DC mo-
tors.The power stage is a dual DMOS full bridge ca-
pable of sustaining up to 40V, and includes the
diodes for current recirculation.The output current ca-
pability is 1.2A per winding in continuous mode, with
peak start-up current up to 1.5A. A thermal protection
circuitry disables the outputs if the chip temperature
exceeds the safe limits.
2 DESCRIPTION
L6258E is a dual full bridge for motor control applica-
tions realized in BCD technology, with the capability
of driving both windings of a bipolar stepper motor or
bidirectionally control two DC motors.
L6258E and a few external components form a com-
Figure 2. Block Diagram
R1 1M
RC1
CC1
CBOOT
VS
CP
VCP2
EA_IN1
EA_OUT1
VBOOT
TRI_0
+
VCP1
OUT1A
CHARGE
PUMP
C
ERROR
AMP
-
POWER
BRIDGE
1
VR
+
-
VREF1
I3_1
+
-
OUT1B
INPUT
&
TRI_180
C
SENSE1B
SENSE
AMP
I2_1
DAC
VR GEN
DAC
Rs
I1_1
I0_1
PH_1
SENSE1A
DISABLE
THERMAL
PROT.
VDD(5V)
VR (VDD/2)
VS
VREF1
I3_2
ERROR
AMP
TRI_0
VR
+
-
OUT2A
INPUT
&
SENSE
AMP
+
-
C
C
I2_2
POWER
BRIDGE
2
I1_2
+
-
OUT2B
I0_2
SENSE2B
PH_2
TRI_180
Rs
TRI_CAP
CFREF
TRI_0
TRIANGLE
GENERATOR
TRI_180
SENSE2A
GND
EA_IN2
EA_OUT2
D96IN430D
RC2
CC2
R2 1M
Rev. 7
1/24
September 2004
L6258E
Table 2. Absolute Maximum Ratings
Symbol
Parameter
Value
45
Unit
V
V
s
Supply Voltage
V
Logic Supply Voltage
Reference Voltage
7
V
DD
V
/V
2.5
V
ref1 ref2
I
I
Output Current (peak)
Output Current (continuous)
Logic Input Voltage Range
Bootstrap Supply
1.5
A
O
O
1.2
A
V
-0.3 to 7
60
V
in
V
boot
V
V
- V
Maximum Vgate applicable
Junction Temperature
Storage Temperature Range
15
V
boot
s
T
150
°C
°C
j
T
-55 to 150
stg
Figure 3. Pin Connection (Top view)
PWR_GND
PH_1
1
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
PWR_GND
2
SENSE1
OUT1B
I3_1
3
I1_1
4
I0_1
5
I2_1
OUT1A
DISABLE
TRI_CAP
VDD
6
VS
7
EA_OUT1
EA_IN1
VREF1
SIG_GND
VREF2
EA_IN2
EA_OUT2
I2_2
8
9
GND
10
11
12
13
14
15
16
17
18
VCP1
VCP2
VBOOT
VS
OUT2A
I0_2
I3_2
OUT2B
SENSE2
PWR_GND
I1_2
PH_2
PWR_GND
D96IN432E
2/24
L6258E
Table 3. Pins Function
Pin #
1, 36
2, 17
Name
Description
PWR_GND
PH_1, PH_2
Ground connection (1). They also conduct heat from die to printed circuit copper.
These TTL compatible logic inputs set the direction of current flow through the load. A
high level causes current to flow from OUTPUT A to OUTPUT B.
3
I
Logic input of the internal DAC (1). The output voltage of the DAC is a percentage of the
Vref voltage applied according to the thruth table of page 7
1_1
4
5
6
I
See pin 3
0_1
OUT1A
Bridge output connection (1)
DISABLE
Disables the bridges for additional safety during switching. When not connected the
bridges are enabled
7
TRI_cap
Triangular wave generation circuit capacitor. The value of this capacitor defines the output
switching frequency
8
9
VDD (5V)
GND
Supply Voltage Input for logic circuitry
Power Ground connection of the internal charge pump circuit
Charge pump oscillator output
10
V
V
CP1
CP2
11
Input for external charge pump capacitor
Overvoltage input for driving of the upper DMOS
Supply voltage input for output stage. They are shorted internally
Bridge output connection (2)
12
V
BOOT
13, 31
14
V
S
OUT2A
15
I
Logic input of the internal DAC (2). The output voltage of the DAC is a percentage of the
VRef voltage applied according to the truth table of page 7
0_2
16
I
See pin 15
1_2
18, 19
20, 35
PWR_GND
Ground connection. They also conduct heat from die to printed circuit copper
Negative input of the transconductance input amplifier (2, 1)
SENSE2,
SENSE1
21
22
OUT2B
Bridge output connection and positive input of the tranconductance (2)
I
I
See pin 15
3_2
23
See pin 15
2_2
24
EA_OUT_2
EA_IN_2
Error amplifier output (2)
Negative input of error amplifier (2)
25
26, 28
V
, V
Reference voltages for the internal DACs, determining the output current value. Output
current also depends on the logic inputs of the DAC and on the sensing resistor value
REF2
REF1
27
29
30
32
33
34
SIG_GND
EA_IN_1
Signal ground connection
Negative input of error amplifier (1)
EA_OUT_1
Error amplifier output (1)
I
I
See pin 3
2_1
See pin 3
3_1
OUT1B
Bridge output connection and positive input of the tranconductance (1)
Note: The number in parenthesis shows the relevant Power Bridge of the circuit. Pins 18, 19, 1 and 36 are connected together.
3/24
L6258E
Figure 4. Thermal Characteristics
Power Dissipated T Ambient Thermal J-A resistance
Conditions
(W)
(˚C)
(˚C/W)
5.3
70
15
pad layout + ground layers + 16 via hol
PCB ref.: 4 LAYER cm 12 x 12
4.0
2.3
70
70
20
35
pad layout + ground layers
PCB ref.: 4 LAYER cm 12 x 12
pad layout + 6cm2 on board heat sink
PCB ref.: 2 LAYER cm 12 x 12
D02IN1370
12
10
8
15˚C/W
20˚C/W
6
4
2
0
35˚C/W
0
20
40
60
80
100
120
140
160
D02IN1371
Ambient Temperature (˚C)
4/24
L6258E
Table 4. Electrical Characteristics (VS = 40V; VDD = 5V; Tj = 25°; unless otherwise specified.)
Symbol
Parameter
Supply Voltage
Test Condition
Min.
12
Typ.
Max.
40
Unit
V
V
S
V
Logic Supply Voltage
Storage Voltage
4.75
5.25
V
DD
V
V = 12 to 40V
V +6
S
V +12
S
V
BOOT
Sense
S
V
Max Drop Across Sense Resistor
Power off Reset
1.25
7.2
4.1
15
V
V
Off Threshold
6
V
S(off)
V
Power off Reset
Off Threshold
3.3
V
DD(off)
I
VS Quiescent Current
VS Quiescent Current
VDD Operative Current
Shut Down Hysteresis
Thermal shutdown
Both bridges ON, No Load
Both bridges OFF
mA
mA
mA
°C
°C
KHz
S(on)
S(off)
I
7
I
15
DD
∆T
25
150
15
SD-H
T
SD
f
Triangular Oscillator Frequency
C = 1nF
FREF
12.5
18.5
osc
(*)
TRANSISTORS
I
Leakage Current
On Resistance
OFF State
ON State
If =1.0A
500
0.75
1.4
µA
Ω
DSS
R
0.6
1
ds(on)
V
Flywheel diode Voltage
V
f
CONTROL LOGIC
V
lnput Voltage
All Inputs
All Inputs
2
0
V
V
V
in(H)
DD
V
Input Voltage
0.8
+10
+150
2.5
in(L)
I
in
Input Current (Note 1)
Disable Pin Input Current
Reference Voltage
0 < V < 5V
-150
-10
0
µA
µA
V
in
I
dis
V
/
operating
ref1 ref2
I
ref
V
Terminal Input Current
V
= 1.25
-2
5
µA
ref
ref
FI =
PWM Loop Transfer Ratio
2
Vref/Vsense
V
DAC Full Scale Precision
Current Loop Offset
DAC Factor Ratio
V
V
= 2.5V I /I /I /I = L
1.23
-30
-2
1.34
+30
+2
V
mV
%
FS
ref
ref
0 1 2 3
V
offset
= 2.5V I /I /I /I = H
0 1 2 3
Normalized @ Full scale Value
SENSE AMPLIFIER
V
cm
lnput Common Mode Voltage
Range
-0.7
V +0.7
S
V
I
Input Bias
sense1/sense2
Open Loop
-200
0
µA
inp
ERROR AMPLIFIER
G
Open Loop Voltage Gain
Output Slew Rate
70
0.2
400
dB
V/µs
kHz
V
SR
GBW
Gain Bandwidth Product
Note 1: This is true for all the logic inputs except the disable input.
(*) Chopping frequency is twice fosc value.
5/24
L6258E
3 FUNCTIONAL DESCRIPTION
The circuit is intended to drive both windings of a bipolar stepper motor or two DC motors.
The current control is generated through a switch mode regulation.
With this system the direction and the amplitude of the load current are depending on the relation of phase and
duty cycle between the two outputs of the current control loop.
The L6258E power stage is composed by power DMOS in bridge configuration as it is shown in figure 5, where
the bridge outputs OUT_A and OUT_B are driven to V with an high level at the inputs IN_A and IN_B while are
s
driven to ground with a low level at the same inputs .
The zero current condition is obtained by driving the two half bridge using signals IN_A and IN_B with the same
phase and 50% of duty cycle.
In this case the outputs of the two half bridges are continuously switched between power supply (V ) and
s
ground, but keeping the differential voltage across the load equal to zero.
In figure 5A is shown the timing diagram of the two outputs and the load current for this working condition.
Following we consider positive the current flowing into the load with a direction from OUT_A to OUT_B, while
we consider negative the current flowing into load with a direction from OUT_B to OUT_A.
Now just increasing the duty cycle of the IN_A signal and decreasing the duty cycle of IN_B signal we drive pos-
itive current into the load.
In this way the two outputs are not in phase, and the current can flow into the load trough the diagonal bridge
formed by T1 and T4 when the output OUT_A is driven to V and the output OUT_B is driven to ground, while
s
there will be a current recirculation into the higher side of the bridge, through T1 and T2, when both the outputs
are at Vs and a current recirculation into the lower side of the bridge, through T3 and T4, when both the outputs
are connected to ground.
Since the voltage applied to the load for recirculation is low, the resulting current discharge time constant is high-
er than the current charging time constant during the period in which the current flows into the load through the
diagonal bridge formed by T1 and T4. In this way the load current will be positive with an average amplitude
depending on the difference in duty cycle of the two driving signals.
In figure 5B is shown the timing diagram in the case of positive load current
On the contrary, if we want to drive negative current into the load is necessary to decrease the duty cycle of the
IN_A signal and increase the duty cycle of the IN_B signal. In this way we obtain a phase shift between the two
outputs such to have current flowing into the diagonal bridge formed by T2 and T3 when the output OUT_A is
driven to ground and output OUT_B is driven to Vs, while we will have the same current recirculation conditions
of the previous case when both the outputs are driven to Vs or to ground.
So, in this case the load current will be negative with an average amplitude always depending by the difference
in duty cycle of the two driving signals.
In figure 5C is shown the timing diagram in the case of negative load current .
Figure 6 shows the device block diagram of the complete current control loop.
3.1 Reference Voltage
The voltage applied to VREF pin is the reference for the internal DAC and, together with the sense resistor val-
ue, defines the maximum current into the motor winding according to the following relation:
V
0.5 V
1
FI
REF
REF
----- --------------
I
= -------------------------- =
MAX
R
S
R
S
where R = sense resistor value
s
6/24
L6258E
Figure 5. Power Bridge Configuration
VS
IN_A
IN_B
T1
OUT_A
T2
LOAD
OUT_B
T3
T4
OUTA
OUTB
Iload
Fig. 1A
Fig. 1B
Fig. 1C
0
OUTA
OUTB
Iload
0
OUTA
OUTB
0
Iload
D97IN624
7/24
L6258E
Figure 6. Current Control Loop Block Diagram
POWER AMPL.
VS
OUTA
LOAD
RL
-
Tri_0
INPUT TRANSCONDUCTANCE
+
ERROR AMPL.
AMPL.
LL
VR
VS
+
-
ia
VREF
RS
-
I0
I1
ic
+
+
-
Tri_180
DAC
VDAC
I2
OUTB
Rc
Cc
I3
PH
ib
Gin=1/Ra
-
VSENSE
+
D97IN625
Gs=1/Rb
SENSE TRANSCONDUCTANCE
AMPL.
3.2 Input Logic (I0 - I1 - I2 - I3)
The current level in the motor winding is selected according to this table:
Table 5.
Current level
% of IMAX
I3
I2
I1
I0
H
H
H
H
H
H
H
H
L
H
H
H
H
L
H
H
L
H
L
No Current
9.5
H
L
19.1
28.6
38.1
47.6
55.6
63.5
71.4
77.8
82.5
88.9
92.1
95.2
98.4
100
L
H
H
L
H
L
L
L
H
L
L
L
H
H
H
H
L
H
H
L
H
L
L
L
H
L
L
L
L
H
H
L
H
L
L
L
L
L
H
L
L
L
L
8/24
L6258E
3.3 Phase Input ( PH )
The logic level applied to this input determines the direction of the current flowing in the winding of the motor.
High level on the phase input causes the motor current flowing from OUT_A to OUT_B through the load.
3.4 Triangular Generator
This circuit generates the two triangular waves TRI_0 and TRI_180 internally used to generate the duty cycle
variation of the signals driving the output stage in bridge configuration.
The frequency of the triangular wave defines the switching frequency of the output, and can be adjusted by changing
the capacitor connected at TR1_CAP pin :
K
C
F
= ---
ref
-5
where : K = 1.5 x 10
3.5 Charge Pump Circuit
To ensure the correct driving of the high side drivers a voltage higher than Vs is supplied on the Vboot pin. This
boostrap voltage is not needed for the low side power DMOS transistors because their sources terminals are
grounded. To produce this voltage a charge pump method is used. It is made by using two external capacitors;
one connected to the internal oscillator (CP) and the other (Cboot) to storage the overvoltage needed for the
driving the gates of the high side DMOS. The value suggested for the capacitors are:
Table 6.
C
Storage Capacitor
PumpCapacitor
100
10
nF
nF
boot
C
P
3.6 Current Control LOOP
The current control loop is a transconductance amplifier working in PWM mode.
The motor current is a function of the programmed DAC voltage.
To keep under control the output current, the current control modulates the duty cycle of the two outputs OUT_A
and OUT_B, and a sensing resistor Rs is connected in series with the motor winding in order to produce a volt-
age feedback compared with the programmed voltage of the DAC .
The duty cycle modulation of the two outputs is generated comparing the voltage at the outputs of the error am-
plifier, with the two triangular wave references .
In order to drive the output bridge with the duty cycle modulation explained before, the signals driving each out-
put ( OUTA & OUTB ) are generated by the use of the two comparators having as reference two triangular wave
signals Tri_0 and Tri_180 of the same amplitude, the same average value (in our case Vr), but with a 180° of
phase shift each other.
The two triangular wave references are respectively applied to the inverting input of the first comparator and to
the non inverting input of the second comparator .
The other two inputs of the comparators are connected together to the error amplifier output voltage resulting
by the difference between the programmed DAC. The reset of the comparison between the mentioned signals
is shown in fig. 7.
9/24
L6258E
Figure 7. Output comparator waveforms
Tri_0
Error Ampl.
Output
Tri_180
First Comp.
Output
Second Comp.
Output
In the case of V
equal to zero, the transconductance loop is balanced at the value of Vr, so the outputs of
DAC
the two comparators are signals having the same phase and 50% of duty cycle .
As we have already mentioned, in this situation, the two outputs OUT_A and OUT_B are simultaneously driven
from V to ground ; and the differential voltage across the load in this case is zero and no current flows in the
s
motor winding.
With a positive differential voltage on V
respected Vr.
(see Fig 6, the transconductance loop will be positively unbalanced
DAC
In this case being the error amplifier output voltage greater than Vr, the output of the first comparator is a square
wave with a duty cycle higher than 50%, while the output of the second comparator is a square wave with a duty
cycle lower than 50%.
The variation in duty cycle obtained at the outputs of the two comparators is the same, but one is positive and
the other is negative with respect to the 50% level.
The two driving signals, generated in this case, drive the two outputs in such a way to have switched current
flowing from OUT_A through the motor winding to OUT_B.
With a negative differential voltage VDAC, the transconductance loop will be negatively unbalanced respected Vr.
In this case the output of the first comparator is a square wave with a duty cycle lower than 50%, while the output
of the second comparator is a square wave with a duty cycle higher than 50%.
The variation in the duty cycle obtained at the outputs of the two comparators is always of the same.
The two driving signals, generated in this case, drive the the two outputs in order to have the switched current
flowing from OUT_B through the motor winding to OUT_A.
3.7 Current Control Loop Compensation
In order to have a flexible system able to drive motors with different electrical characteristics, the non inverting
input and the output of the error amplifier ( EA_OUT ) are available.
Connecting at these pins an external RC compensation network it is possible to adjust the gain and the band-
width of the current control loop.
10/24
L6258E
4 PWM CURRENT CONTROL LOOP
4.1 Open Loop Transfer Function Analysis
Block diagram : refer to Fig. 6.
Table 7. Application data:
V = 24V
S
Gs transconductance gain = 1/Rb
L = 12mH
L
Gin transconductance gain = 1/Ra
R = 12Ω
L
Ampl. of the Tria_0_180 ref. = 1.6V (peak to peak)
R = 0.33Ω
S
R = 40KΩ
a
R
C
= to be calculated
= to be calculated
R = 20KΩ
b
C
C
V = Internal reference equal to V /2 (Typ. 2.5V)
r
DD
these data refer to a typical application, and will be used as an example during the analysis of the stability of the
current control loop.
The block diagram shows the schematics of the L6258E internal current control loop working in PWM mode; the
current into the load is a function of the input control voltage V
is given by the following formula:
, and the relation between the two variables
DAC
I
· R · G = V
· G
DAC in
load
S
S
1
1
------
------
I
R
= V
LOAD
S
DAC
R
R
b
a
R
V
b
DAC
------------------
--------------
I
= V
= 0.5
(A)
LOAD
DAC
R
R
R
a
s
S
where:
V
DAC
is the control voltage defining the load current value
G
G
is the gain of the input transconductance amplifier ( 1/Ra )
is the gain of the sense transconductance amplifier ( 1/Rb )
in
s
R
is the resistor connected in series to the output to sense the load current
s
In this configuration the input voltage is compared with the feedback voltage coming from the sense resistor,
then the difference between this two signals is amplified by the error amplifier in order to have an error signal
controlling the duty cycle of the output stage keeping the load current under control.
It is clear that to have a good performance of the current control loop, the error amplifier must have an high DC
gain and a large bandwidth .
Gain and bandwidth must be chosen depending on many parameters of the application, like the characteristics
of the load, power supply etc..., and most important is the stability of the system that must always be guaran-
teed.
To have a very flexible system and to have the possibility to adapt the system to any application, the error am-
plifier must be compensated using an RC network connected between the output and the negative input of the
same.
For the evaluation of the stability of the system, we have to consider the open loop gain of the current control
loop:
11/24
L6258E
Aloop = ACerr · ACpw · ACload · ACsense
where AC... is the gain of the blocks that refers to the error, power and sense amplifier plus the attenuation of
the load block.
The same formula in dB can be written in this way:
Aloop = ACerr + ACpw + ACload + ACsense
dB
dB
dB
dB
dB
So now we can start to analyse the dynamic characteristics of each single block, with particular attention to the
error amplifier.
4.2 Power Amplifier
The power amplifier is not a linear amplifier, but is a circuit driving in PWM mode the output stage in full bridge
configuration.
The output duty cycle variation is given by the comparison between the voltage of the error amplifier and two
triangular wave references Tri_0 and Tri_180. Because all the current control loop is referred to the Vr refer-
ence, the result is that when the output voltage of the error amplifier is equal to the Vr voltage the two output
Out_A and Out_B have the same phase and duty cycle at 50%; increasing the output voltage of the error am-
plifier above the Vr voltage, the duty cycle of the Out_A increases and the duty cycle of the Out_B decreases
of the same percentage; on the contrary decreasing the voltage of the error amplifier below the Vr voltage, the
duty cycle of the Out_A decreases and the duty cycle of the Out_B increases of the same percentage.
The gain of this block is defined by the amplitude of the two triangular wave references; more precisely the gain
of the power amplifier block is a reversed proportion of the amplitude of the two references.
In fact a variation of the error amplifier output voltage produces a larger variation in duty cycle of the two outputs
Out_A and Out_B in case of low amplitude of the two triangular wave references.
The duty cycle has the max value of 100% when the input voltage is equal to the amplitude of the two triangular
references.
The transfer function of this block consist in the relation between the output duty cycle and the amplitude of the
triangular references.
Vout = 2 · V · (0.5 - DutyCycle)
S
∆V
2 V
out
S
--------------
ACpw
= 20 log
= ------------------------------------------------------
dB
∆V
Triangular Amplitude
in
2 24
1.6
-------------
= 29.5dB
ACpw
= 10 log
dB
Moreover, having the two references Tri_0 and Tri_180 a triangular shape it is clear that the transfer function of
this block is a linear constant gain without poles and zeros.
4.3 Load Attenuation
The load block is composed by the equivalent circuit of the motor winding (resistance and inductance) plus the
sense resistor.
We will considered the effect of the Bemf voltage of the motor in the next chapter.
The input of this block is the PWM voltage of the power amplifier and as output we have the voltage across the
sense resistor produced by the current flowing into the motor winding. The relation between the two variable is :
V
out
--------------------
V
=
R
sense
S
R + R
L
S
12/24
L6258E
so the gain of this block is:
V
R
S
sense
ACload = ------------------ = --------------------
v
R + R
out
L
S
R
S
--------------------
ACload
= 20 log
dB
R + R
L
S
0.33
12 + 0.33
------------------------
Aload
= 20 log
= –31.4dB
dB
where:
R = equivalent resistance of the motor winding
L
R = sense resistor
S
Because of the inductance of the motor L , the load has a pole at the frequency :
L
1
Fpole = --------------------------------
L
L
--------------------
2π
R + R
L
S
1
Fpole = ---------------------------------------- = 163Hz
–3
12 10
------------------------
6.28
12 + 0.33
Before analysing the error amplifier block and the sense transconductance block, we have to do this consider-
ation :
Aloop = Ax + Bx
dB
dB
dB
Ax| = ACpw| + ACload|
dB
dB
dB
and
Bx| = ACerr| + ACsense|
dB
dB
dB
this means that Ax|dB is the sum of the power amplifier and load blocks;
Ax| = (29,5) + (-31.4) = -1.9dB
dB
The BODE analysis of the transfer function of Ax is:
Figure 8.
The Bode plot of the Ax|dB function shows a DC gain of -1.9dB and a pole at 163Hz.
It is clear now that (because of the negative gain of the Ax function), Bx function must have an high DC gain in
13/24
L6258E
order to increment the total open loop gain increasing the bandwidth too.
4.4 Error Amplifier and Sense Amplifier
As explained before the gain of these two blocks is :
Bx = ACerr + ACsense
dB
dB
dB
Being the voltage across the sense resistor the input of the Bx block and the error amplifier voltage the output
of the same, the voltage gain is given by :
1
Rb
-------
ib = Vsense Gs = Vsense
1
Zc
------
Verr_out = -(ic · Zc) so ic = -(Verr_out ·
)
because ib = icwe have:
1
Rb
1
Zc
-------
------
Vsense ·
= -(Verr_out ·
)
Verr_out
Vsense Rb
Zc
Bx = –------------------------ = –-------
In the case of no external RC network is used to compensate the error amplifier, the typical open loop transfer
function of the error plus the sense amplifier is something with a gain around 80dB and a unity gain bandwidth
at 400kHz. In this case the situation of the total transfer function Aloop, given by the sum of the Ax and Bx
dB
dB
is :
Figure 9.
The BODE diagram shows together the error amplifier open loop transfer function, the Ax function and the re-
sultant total Aloop given by the following equation :
Aloop = AxdB + Bx
dB
dB
The total Aloop has an high DC gain of 78.1dB with a bandwidth of 15KHz, but the problem in this case is the
stability of the system; in fact the total Aloop cross the zero dB axis with a slope of -40dB/decade.
Now it is necessary to compensate the error amplifier in order to obtain a total Aloop with an high DC gain and
a large bandwidth. Aloop must have enough phase margin to guarantee the stability of the system.
A method to reach the stability of the system, using the RC network showed in the block diagram, is to cancel
the load pole with the zero given by the compensation of the error amplifier.
14/24
L6258E
The transfer function of the Bx block with the compensation on the error amplifier is :
1
------------------------
Rc – j
Zc
2π f Cc
Bx = –------- = –----------------------------------------
Rb Rb
In this case the Bx block has a DC gain equal to the open loop and equal to zero at a frequency given by the
following formula:
1
Fzero = -------------------------------
2π Rc Cc
In order to cancel the pole of the load, the zero of the Bx block must be located at the same frequency of 163Hz;
so now we have to find a compromise between the resistor and the capacitor of the compensation network.
Considering that the resistor value defines the gain of the Bx block at the zero frequency, it is clear that this
parameter will influence the total bandwidth of the system because, annulling the load pole with the error am-
plifier zero, the slope of the total transfer function is -20dB/decade.
So the resistor value must be chosen in order to have an error amplifier gain enough to guarantee a desired
total bandwidth .
In our example we fix at 35dB the gain of the Bx block at zero frequency, so from the formula:
Rc
-------
= 20 log
Bx_gain
@ zero freq.
Rb
where: Rb = 20k
Ω
we have: Rc = 1.1M
Ω
Therefore we have the zero with a 163Hz the capacitor value :
1
1
Cc = ---------------------------------------- = ------------------------------------------------------- = 880pF
–6
2π Fzero Rc
6.28 163 1.1 10
Now we have to analyse how the new Aloop transfer function with a compensation network on the error amplifier
is.
The following bode diagram shows :
– the Ax function showing the position of the load pole
– the open loop transfer function of the Bx block
– the transfer function of the Bx with the RC compensation network on the error amplifier
– the total Aloop transfer function that is the sum of the Ax function plus the transfer function of the com-
pensated Bx block.
15/24
L6258E
Figure 10.
We can see that the effect of the load pole is cancelled by the zero of the Bx block ; the total Aloop cross a the
0dB axis with a slope of -20dB/decade, having in this way a stable system with an high gain at low frequency
and a bandwidth of around 8KHz.
To increase the bandwidth of the system, we should increase the gain of the Bx block, keeping the zero in the
same position. In this way the result is a shift of the total Aloop transfer function up to a greater value.
4.5 Effect of the Bemf of the stepper motor on the current control loop stability
In order to evaluate what is the effect of the Bemf voltage of the stepper motor we have to look at the load block :
Figure 11.
OUT+
Bemf
R
L
L
L
to Sense
R
S
Amplifier
OUT-
The schematic now shows the equivalent circuit of the stepper motor including a sine wave voltage generator
of the Bemf. The Bemf voltage of the motor is not constant, its value changes depending on the speed of the
motor.
Increasing the motor speed the Bemf voltage increases :
Bemf = Kt ·
where:
ω
Kt is the motor constant
is the motor speed in radiant per second
ω
16/24
L6258E
The formula defining the gain of the load considering the Bemf of the stepper motor becomes:
R
S
--------------------
(V – Bemf)
S
R + R
Vsense
Vout
L
S
ACload = --------------------- = -----------------------------------------------------------
V
S
V – Bemf
R
S
S
---------------------------- --------------------
Acload =
V
R + R
L S
S
V – Bemf
R
S
S
---------------------------- --------------------
ACload
= 20 log
dB
V
R + R
L S
S
we can see that the Bemf influences only the gain of the load block and does not introduce any other additional
pole or zero, so from the stability point of view the effect of the Bemf of the motor is not critical because the
phase margin remains the same.
Practically the only effect of the Bemf is to limit the gain of the total Aloop with a consequent variation of the
bandwidth of the system.
5 APPLICATION INFORMATION
A typical application circuit is shown in Fig.12.
Note: For avoid current spikes on falling edge of DISABLE a "DC feedback" would be added to the ERROR
Amplifier. (R1-R2 on Fig. 12).
5.1 Interference
Due to the fact that the circuit operates with switch mode current regulation, to reduce the effect of the wiring
inductance a good capacitor (100nF) can be placed on the board near the package, between the power supply
line (pin 13,31) and the power ground (pin 1,36,18,19) to absorb the small amount of inductive energy.
It should be noted that this capacitor is usually required in addition to an electrolytic capacitor, that has poor
performance at the high frequencies, always located near the package, between power supply voltage (pin
13,31) and power ground (pin 1,36,18,19), just to have a current recirculation path during the fast current decay
or during the phase change.
The range value of this capacitor is between few µF and 100µF, and it must be chosen depending on application
parameters like the motor inductance and load current amplitude.
A decoupling capacitor of 100nF is suggested also between the logic supply and ground.
The EA_IN1 and EA_IN2 pins carry out high impedance lines and care must be taken to avoid coupled noise
on this signals. The suggestion is to put the components connected to this pins close to the L6258E, to surround
them with ground tracks and to keep as far as possible fast switching outputs of the device. Remember also an
1 Mohm resistor between EA_INx and EA_OUTx to avoid output current spike during supply startup/shutdown.
A non inductive resistor is the best way to implement the sensing. Whether this is not possible, some metal film
resistor of the same value can be paralleled.
The two inputs for the sensing of the winding motor current (SENSE_A & SENSE_B) should be connected di-
rectly on the sensing resistor Rs terminals, and the path lead between the Rs and the two sensing inputs should
be as short as possible.
17/24
L6258E
Figure 12. Typical Application Circuit.
0.33
VCP1
10
21
20
OUT2B
10nF
VCP2
11
SENSE2
STEPPER
MOTOR
VBOOT
12
M
OUT2A
100nF
VS
14
35
34
5
12mH 10Ω
VS
13,31
7
SENSE1
TRI_CAP
0.33
1nF
OUT1B
OUT1A
GND
E
L6258
PH1
I0_1
2
9
SOP36
4
I1_1
PACKAGE
3
I2_1
PWR_GND
1,36
32
33
17
15
16
23
22
18,19
I3_1
PH2
VDD
8
VDD(5V)
VREF
I0_2
SIG_GND
I1_2
27
I2_2
I3_2
28
26
24
VREF1
VREF2
DISABLE
6
29
30
25
EA_IN1
EA_OUT1
1M
EA_IN2
EA_OUT2
1M
820pF
820pF
D97IN626E
R1 1M
R2 1M
5.2 Motor Selection
Some stepper motor have such high core losses that they are not suitable for switch mode current regulation. Fur-
thermore, some stepper motors are not designed for continuous operating at maximum current. Since the circuit
can drive a constant current through the motor, its temperature might exceed, both at low and high speed operation.
5.3 Unused Inputs
Unused inputs should be connected to the proper voltage levels in order to get the highest noise immunity.
5.4 Notes on PCB Design
We recommend to observe the following layout rules to avoid application problems with ground and anomalous
recirculation current.
The by-pass capacitors for the power and logic supply must be kept as near as possible to the IC.
It's important to separate on the PCB board the logic and power grounds and the internal charge pump circuit
ground avoiding that ground traces of the logic signals cross the ground traces of the power signals.
Because the IC uses the board as a heat sink, the dissipating copper area must be sized in accordance with the
required value of R
.
thj-amb
18/24
L6258E
6 OPERATION MODE TIME DIAGRAMS
Figure 13. Full step operation mode timing diagram (Phase - DAC input and Motor Current)
Position
0
1
2
3
0
1
2
3
0
FULL Step Vector
5V
Phase
1
Ph1
0
5V
1
0
Phase
2
0
5V
I0_1
Ph2
Ph2
0
5V
I1_1
I2_1
I3_1
I0_2
I1_2
I2_2
I3_2
0
DAC 1
Inputs
2
3
5V
0
Ph1
5V
0
Current level
I3
I2
I1
I0
% of I
5V
MAX
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
100
98.4
0
DAC 2
Inputs
5V
95.2
0
92.1
5V
88.9
0
0
0
82.5
77.8
71.4
95.2%
63.5
19.1%
Motor drive
Current 1
55.6
47.6
38.1
95.2%
19.1%
Motor drive
Current 2
28.6
0
19.1
D97IN629A
9.5
No Current
19/24
L6258E
Figure 14. Half step operation mode timing diagram (Phase - DAC input and Motor Current)
0
1
2
3
4
5
6
7
5V
0
Phase 1
Phase 2
5V
0
Half Step Vector
Ph1
2
5V
0
I0_1
5V
0
3
1
DAC 1
Inputs
I1_1
I2_1
I3_1
5V
0
5V
0
Ph2 4
0 Ph2
5V
0
I0_2
I1_2
I2_2
I3_2
5V
0
DAC 2
Inputs
5
7
5V
0
6
5V
0
Ph1
100%
Current level%
of I
71.4%
I3
I2
I1
I0
MAX
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
100
98.4
95.2
0
92.1
Motor drive
Current 1
88.9
82.5
-71.4%
-100%
100%
77.8
71.4
63.5
55.6
71.4%
47.6
38.1
Motor drive
Current 2
28.6
0
19.1
9.5
No Current
-71.4%
-100%
D97IN627C
20/24
L6258E
Figure 15. 4 bit microstep operation mode timing diagram (Phase - DAC input and Motor Current)
Position
0
4
8 12 16 20 24 28 32 36 40 44 48 52 56 60 64
Micro Step Vector
5V
Ph1
16
0
Phase
1
5V
24
8
0
Phase
5V
2
I0_1
I1_1
I2_1
I3_1
I0_2
I1_2
I2_2
I3_2
Ph2 32
0 Ph2
0
5V
0
DAC 1
Inputs
40
56
5V
48
0
Ph1
5V
0
5V
0
DAC 2
Inputs
5V
Current level%
of I
I3
I2
I1
I0
MAX
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
0
0
0
0
1
1
1
1
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
100
5V
98.4
95.2
0
92.1
88.9
0
82.5
100%
95.2%
82.5%
63.5%
47.6%
38.1%
77.8
71.4
Motor drive
Current 1
19.1%
0
0%
63.5
55.6
47.6
38.1
28.6
19.1
9.5
Motor drive
Current 2
0
No Current
D97IN628A
21/24
L6258E
Figure 16. PowerSO36 Mechanical Data & Package Dimensions
mm
inch
DIM.
MIN. TYP. MAX. MIN.
TYP. MAX.
0.138
0.13
OUTLINE AND
MECHANICAL DATA
A
A2
A4
A5
a1
b
3.25
3.5
3.3
1
0.128
0.031
0
0.8
0.039
0.008
0.003
0.015
0.012
0.630
0.38
0.2
0
0.075
0.22
0.23
15.8
9.4
0.38 0.008
0.32 0.009
c
D
16
0.622
0.37
D1
D2
E
9.8
1
0.039
0.57
13.9
10.9
14.5 0.547
11.1 0.429
2.9
E1
E2
E3
E4
e
0.437
0.114
0.244
1.259
0.026
0.435
0.003
0.625
0.043
0.043
5.8
2.9
6.2
3.2
0.228
0.114
0.65
e3
G
11.05
0
0.075
15.9
1.1
0
H
15.5
0.61
h
L
0.8
1.1
0.031
N
10˚ (max)
8˚ (max)
s
PowerSO36
Note: “D and E1” do not include mold flash or protusions.
- Mold flash or protusions shall not exceed 0.15mm (0.006”)
- Critical dimensions are "a3", "E" and "G".
N
N
a2
A
c
a1
e
A
DETAIL B
lead
E
DETAIL A
e3
H
DETAIL A
D
slug
a3
BOTTOM VIEW
36
19
E3
B
E1
E2
D1
DETAIL B
0.35
Gage Plane
- C -
SEATING PLANE
1
1
8
S
L
G
C
M
b
0.12
A B
PSO36MEC
h x 45
(COPLANARITY)
0096119 B
22/24
L6258E
Table 8. Revision History
Date
Revision
Description of Changes
First Issue in EDOCS DMS
Restyling of the graphic form, changed all VCC with VDD
January 2004
May 2004
5
6
;
delete TSD parameter in the Electrical characteristic on the page 5/24.
NOT FOR NEW DESIGN, it has been replaced by equivalent L6258EX.
September 2004
7
Changed on the page 5 the fosc parameter max. value from 17.5 to
18.5kHz
23/24
L6258E
Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences
of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted
by implication or otherwise under any patent or patent rights of STMicroelectronics. Specifications mentioned in this publication are subject
to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products are not
authorized for use as critical components in life support devices or systems without express written approval of STMicroelectronics.
The ST logo is a registered trademark of STMicroelectronics.
All other names are the property of their respective owners
© 2004 STMicroelectronics - All rights reserved
STMicroelectronics group of companies
Australia - Belgium - Brazil - Canada - China - Czech Republic - Finland - France - Germany - Hong Kong - India - Israel - Italy - Japan -
Malaysia - Malta - Morocco - Singapore - Spain - Sweden - Switzerland - United Kingdom - United States of America
www.st.com
24/24
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