EDS3-138B [FUJI]

INFRARED GAS ANALYZER FOR STACK GAS; 红外气体分析仪,烟气
EDS3-138B
型号: EDS3-138B
厂家: FUJI ELECTRIC    FUJI ELECTRIC
描述:

INFRARED GAS ANALYZER FOR STACK GAS
红外气体分析仪,烟气

文件: 总16页 (文件大小:274K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
INFRARED GAS ANALYZER FOR STACK GAS  
DATA SHEET  
ZSU-5  
This analyzer consists of an infrared gas analyzer, an O2 sen-  
sor and a gas sampling device. It is used for simultaneous  
and continuous measurement of the NOX, SO2, CO, CO2 and  
O2 components in the flue gas of various boilers, garbage  
incinerators, etc.  
For CO and O2 measurement specifications, the function for  
coping with the Japanese regulation on dioxin emission is  
incorporated.  
FEATURES  
1. Gas concentrations of 5 components is measurable simul-  
taneously and continuously  
NOx, SO2, CO and CO2 gas concentration measurements  
are integrated by infrared method, to which a zirconia or  
magnetic type O2 sensor is added for O2 measurement.  
Therefore, the gas concentrations of 5 components are  
simultaneously and continuously measurable.  
2. The use of highly sensitive and reliable mass flow detec-  
tor allows the range ratio of up to 1:25 with the standard 2  
range.  
3. Maintenance can be performed from the front side, thus  
saving the installation space.  
Unitized structure of the analyzing block and gas sampling  
module enables better maintenance.  
Analog output signals :  
Simultaneous output of signals of 4 to  
20 mA DC each (non-isolated or isolated  
depending on customers code selec-  
tion)  
4.Provided with abundant functions including O2 correc-  
tion output, average value output, automatic calibration,  
CO peak count alarm, automatic range changeover, and  
alarms.  
Five instantaneous value outputs (NOX,  
SO2, CO, CO2 and O2)  
Three instantaneous values (NOX, SO2,  
CO) after O2 correction when provided  
with O2 sensor  
Three average values (NOX, SO2, CO) af-  
ter O2 correction when provided with O2  
sensor  
5.N2O and CH4 can also be measured as an optional feature.  
Having warming effect 300 times as high as that of CO2,  
N2O is the greenhouse gas most controversial now.  
SPECIFICATIONS  
1. Standard Specifications  
Measuring system :  
Allowable load resistance :  
550 Ω or less (750 Ω or less for isolated  
output)  
NOx, SO2, CO and CO2 ; Ndir type infra-  
red  
O2 ; Zirconia type, magnetic type  
Measurable component and min./max. measurement  
Contact output: (1)Each 1a contact (contact capacity  
250 V AC, 2 A or 30 V DC, 3 A) for:  
Range identification of each component  
(Close/1st range) , analyzing block error,  
calibration error, auto calibration status,  
maintenance status,and CO peak count  
alarm  
range :  
NOX ; 0 to 50ppm/0 to 5000ppm  
SO2 ; 0 to 50ppm/0 to 5000ppm  
CO ; 0 to 50ppm/0 to 5000ppm  
CO2 ; 0 to 10%/0 to 20%  
O2 ; 0 to 10%/0 to 25%  
N2O and CH4 can be measured as an  
optional feature.  
(2)Each 1c contact (contact capacity 250V  
AC, 1 A or 30 V DC, 1 A) for:  
Concentration alarm for each compo-  
nents instantaneous value (H, L, HL  
settable), analyzing block power off  
Number of measurement ranges :  
2 Maximum range ratio: 1:25 (Refer to  
Code Symbols.)  
Warm-up time : Within 4 hours after power-on  
EDS3-138b  
Date Jun. 30, 2011  
ZSU-5  
Contact input : Non-voltage contact (1.5 sec or longer)  
Auto calibration start, average value  
resetting  
Power consumption: Max. 600 VA  
(excluding gas extractor and heating  
tube)  
Non-voltage contact (Status holded)  
Range changeover (1st range when  
contact closes), output hold, remote  
pump OFF (OFF when contact closes)  
Storage condition:  
Ambient temperature; -20 to 60ºC  
(Water within the drain pot should be  
drained before storage.)  
Indication :  
LCD with back light for indicating:  
Instantaneous values (NOX, SO2, CO,  
CO2 and O2)  
O2 corrected instantaneous values  
(NOX, SO2, CO) after O2 correction when  
provided with O2 sensor  
Ambient humidity; 95%RH or lower  
(Required for a oil/coal boiler or when the  
first range of the SO2 meter for gas dryer  
purging is 500 ppm or higher.)  
Dew point; -20ºC DP or lower  
Pressure; 100 kPa to 400 kPa  
Dry air :  
Dust and mist; None  
External dimensions (H x W x D) :  
Indoor type; 1710 x 800 x 615 mm  
O2 corrected average values (NOX, SO2,  
CO) after O2 correction when provided  
with O2 sensor  
O2 average value when provided with  
O2 sensor  
Peak count value (when provided with  
CO, O2 analyzer)  
Parameter assignment  
Outdoor type; 1780 x 815 x 700 mm  
Approx. 300 kg (excluding standard gas)  
Mass :  
Cubicle finish color :  
Munsell 5Y7/1 semi-gloss  
Cubicle structure :  
Indoor or outdoor installation, of self-  
Fluorescent lamp in cubicle :  
Standard equipment  
Recorder (option) :  
Paperless recorder (Fuji Electrics type  
PHR) mounted  
Gas extractor : Electrical heating type (filter built in)  
Wire mesh filter : 40µm mesh of SUS  
316 stainless steel  
standing type, single-swing front door,  
plate thickness 2.3 mm standard (both  
cubicle and door)  
Six standard gas cylinders (3.4 L)  
accommodatable  
Note: Fluctuation in the operation period  
of 4 hours from the end of warm-  
up time is within 2%FS.  
Other :  
Flange : JIS 5K 65AFF  
Mass: Approx. 9 kg (excluding gas sam-  
pling pipe)  
Measurement Law type approval No.:  
SAN991-1 (NOx analyzer)  
SAS992-1 (SO2 analyzer)  
Power supply voltage: 100 V AC, 50/60  
Hz  
SAC992-1 (CO analyzer)  
SE981 (Zirconia O2 sensor)  
SF011 (Magnetic O2 sensor)  
Power consumption: Approx 100 VA  
Sampling pipe: Refer to Code Symbols  
for materials and length of the pipe.  
SUS 316 (length 300, 400, 600, 800,  
1000 mm),or titanium (length 600, 800,  
1000 mm),or SiC (length 700, 900 mm)  
*SUS 316 is used for 800ºC or lower.  
*Titanium is used for 1000ºC or lower.  
*SiC is used for 1300ºC or lower.  
Sample inlet tube :  
ø10 / ø8Teflon tube or heating tube  
(max. 30 m)  
*The heating tube needs to be specified  
in the following cases.  
(1) Ambient temperature -5ºC or lower  
(2) SO2 of 50 or 100 ppm  
(3) Tube length 10 m or longer in SO2  
measurement  
(Power supply voltage:100 V AC, 50/60  
Hz, power consumption:36 VA/m)  
Rated operating conditions :  
Ambient temperature: -5 to 40ºC (de-  
pending on customers code selection)  
Ambient humidity: 90% RH or less  
Power supply voltage: 100, 110, 115, 200  
or 230 V AC 15% (Fluorescent lamp:  
10%)  
(depending on customers code selec-  
tion)  
Frequency: 50 or 60 Hz 0.5 Hz  
2
2. Standard Functions  
Function  
Description  
O2 Correction  
• Conversion of measured NOX, SO2 and CO gas concentrations into values at standard O2 concentration  
Cs (21-ON)  
C
: Sample gas concentration after O2 correction  
Calculating equation : C =  
CS : Measured concentration of sample gas  
OS : Measured O2 concentration  
21-OS  
ON : Standard O2 concentration (4% for petroleum fuel, 5% for  
gas fuel, 6% for coal fuel, 12% for garbage incinerator)  
Setting range: 0 to 19%  
• The result of conversion is indicated and output in a signal of 4 to 20 mA DC.  
Auto Calibration  
• The gas analyzer is automatically calibrated.  
• Auto calibration cycle settable range: 1 to 99 hours (1-hour step) or 1 to 40 days (1-day step)  
• Auto calibration gas injection time settable range: 60 to 599 seconds (in 1-sec step)  
• Auto/manual calibration error contact output: Provided when calibration quantity exceeds 50% of full scale.  
• Contact output during auto calibration and maintenance: Provided during calibration gas flow and replacement. Also  
provided during maintenance.  
• Auto calibration remote start contact input: Calibration starts at opening after short-circuit for 1.5 sec or longer.  
• Standard gas consumption: Approx. 1 year with 3.4L cylinder in a calibration cycle of 7 days  
Average Value  
after O2 Correction,  
O2 average value  
• NOX, SO2 and CO values are averaged after O2 correction, and the result is indicated and output in 4 to 20 mA DC.  
Averaging time is settable by key operation at the front of analyzing block. Settable range: 1 to 59 minutes or 1 to 4 hours  
(factory-set at 1 hour)  
Remote Output Hold  
• The output signal values are collectively held according to external contact input.  
• Output is held during short-circuit.  
Average Value  
Resetting Input  
• Output and indication of average value after O2 conversion are reset according to external contact input.  
• Output and indication are reset at short-circuit for 1.5 sec or longer.  
Automatic range changeover • Automatically changed from low range to high range, and from high range to low range.  
Low m High: Changed at 90% point of the low range  
High m Low: Changed at 80% point of the high range  
Remote range  
Changeover Input  
• Low or high range is selectable for each sample component via external contact input.  
• High range is selected for open-circuit, and low range for short-circuit.  
Range Identification  
Contact Output  
Identification between low and high ranges is output through a contact.  
• When the contact is closed, low range is selected.  
Concentration  
Alarm Contact Output  
• Instantaneous value alarm is settable for each sample component. High, Low, High or Low is settable  
(by keys at the front of analyzing block).  
• Contact output hysteresis is also settable.  
• Contact is 1c type.  
CO Instantaneous  
Value Peak Count Alarm  
Contact Output  
• Alarm is issued and indicated when CO instantaneous value has exceeded the set limit by the set number of times.  
Settable number of times: 1 to 99, alarm settable range: 10 to 1000 ppm (5 ppm step)  
• The number of overshootings per hour is indicated.  
Analyzing Block  
Error Contact Output  
• Contact output is provided when the analyzing block is abnormal.  
Temperature Input Signal  
• K thermocouple input x 2 (for recorder available at option)  
3
ZSU-5  
3. Performance  
Repeatability :  
Zero drift :  
0.5% of full scale  
1.0% of full scale or lower/week  
( 2.0% of full scale/week when the  
range is less than 200 ppm)  
Max. 2.0% of full scale/month on O2  
sensor  
Span drift :  
Linearity :  
Max. 2.0% of full scale/week  
Max. 2.0% of full scale/month on O2  
sensor  
Max. 1.0% of full scale  
Response time : For 90% indication (after extracting  
sample gas through the inlet)  
NOX : 120 sec or shorter  
SO2 : 240 sec or shorter  
CO : 120 sec or shorter  
CO2 : 120 sec or shorter  
O2 : 120 sec or shorter  
Sample gas flow rate :  
Approx. 2L/min  
4. Standard Requirements for Sample Gas  
Temperature : Standard : 60 to 800ºC  
Non standard : 1000ºC (titanuim probe)  
1300ºC (SiC probe)  
100 mg/Nm3 or less  
-3k to +3kPa  
Dust :  
Pressure :  
Components : SO2  
500 ppm or less  
1000 ppm or less  
0 to 15%  
2000 ppm or less  
1 to 21%  
NOX  
CO2  
CO  
O2  
HCL  
The remaining  
100 ppm or less  
N2, H2O  
5. Installation Requirements  
(1) Selection of a place which does not receive direct sun-  
light or radiation from hot substances  
If such a place cannot be found, a roof or cover should  
be prepared for protection.  
(2) Avoidance of a place under heavy vibration  
(3) Selection of a place where atmospheric air is clean  
SCOPE OF DELIVERY  
Gas analyzer system  
Specified external drain separator/drain pot  
Specified gas extractor/probe set  
Specified gas inlet tube set  
Standard accessories  
ITEMS TO BE PREPARED SEPARATELY  
1. Standard gas and pressure regulator  
(Refor to ZSY of CODE SYMBOLS)  
2. Recorder (when necessary) type PHR  
3. Individual inspection of measurement method  
4. 1-year spare (Refor to ZBN of CODE SYMBOLS)  
5. Waterproof gland for outdoor wiring port (A25A),  
Order No.: 8641625  
6. Anchor bolt  
4
CODE SYMBOLS  
1
2
3
4
5
6
7
8
9
10 11 12 13  
14 15 16 17 18 19 20  
-
-
Z S U  
5
Description  
Measuring gas component <4th digit>  
P
A
B
F
H
L
NOX  
SO2  
CO  
NOX,SO2  
NOX,CO  
NOX,SO2,CO  
NOX,SO2,CO,CO2  
M
O2 sensor  
Without  
Zirconia  
Zirconia  
Zirconia  
O2 correction value <5th digit>  
Without  
4% (Oil fuel)  
5% (Gas fuel)  
6% (Coal fuel)  
12% (Refuse incinerator)  
4% (Oil fuel)  
5% (Gas fuel)  
6% (Coal fuel)  
12% (Refuse incinerator)  
0
4
5
6
C
D
E
F
Zirconia  
Magnetic  
Magnetic  
Magnetic  
Magnetic  
G
NOX measuring range <6th and 7th digit>  
Select your code in the table at left.  
SO2 measuring range <9th and 10th digit>  
Select your code in the table at left.  
CO measuring range <11th and 12th digit>  
Select your code in the table at left.  
O2 measuring range <13th codes>  
0
1
2
Without  
10/ 25%  
25%  
CO2 measuring range <14th and 15th digit>  
Without  
10%/ 20%  
10%/ Without  
20%/ Without  
Measuring Range List  
Y Y  
MN  
M Y  
N Y  
Unit: ppm  
Code  
Measuring range  
Without  
50/100  
50/200  
50/250  
50/500  
50/1000  
50/Without  
100/200  
100/250  
100/500  
100/1000  
100/2000  
100/Without  
200/500  
200/1000  
200/2000  
200/5000  
200/Without  
250/500  
250/1000  
250/2000  
250/5000  
250/Without  
500/1000  
500/2000  
500/5000  
500/Without  
1000/2000  
1000/5000  
1000/Without  
2000/5000  
2000/Without  
5000/Without  
YY  
AB  
AC  
AD  
AE  
AF  
AY  
BC  
BD  
BE  
BF  
BG  
BY  
CE  
CF  
CG  
CH  
CY  
DE  
DF  
DG  
DH  
DY  
EF  
Isolated output of analog instantaneous value <16th digit>  
(Measured component) (Isolation output)  
(Note 1)  
Each component  
NOX  
SO2  
CO  
NOX,SO2  
Without  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Y
A
B
C
D
E
F
G
H
J
K
L
M
N
P
NOX,CO  
NOX,SO2,CO  
NOX,SO2,CO,CO2  
NOX,O2  
SO2,O2  
CO,O2  
NOX,SO2,O2  
NOX,CO,O2  
NOX,SO2,CO,O2  
NOX,SO2,CO,CO2,O2  
O2 correction value isolation output <17th digit>  
(Measured component) (Isolation output)  
(Note 1)  
Each component  
NOX  
SO2  
Without  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
0
1
2
3
4
5
6
7
CO  
NOX,SO2  
NOX,CO  
SO2,CO  
NOX,SO2,CO  
EG  
EH  
EY  
FG  
FH  
FY  
GH  
GY  
HY  
Isolated output of average value after O2 correction <18th digit>  
(Measured component) (Isolation output)  
(Note 1)  
0
1
2
3
4
5
6
Each component  
NOX  
SO2  
Without  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
Isolated  
CO  
NOX,SO2  
NOX,CO  
SO2,CO  
NOX,SO2,CO  
Note 1) Only when “Without” is selected for all of  
the 16 to 18th digits, non-isolated output  
is allowed. Combination of isolated and  
non-isolated outputs is not allowed.  
7
(Sample gas pressure) (External drain separator) <19th digit>  
–1 to +5kPa  
–3 to +3kPa  
–5 to +1kPa  
–1 to +5kPa  
–3 to +3kPa  
–5 to +1kPa  
Without  
Without  
Without  
With (Note3)  
With (Note3)  
With (Note3)  
1
2
3
4
5
6
Cubicle structure <20th digit>  
Indoor structure  
Outdoor structure  
1
2
5
ZSU-5  
1
2
3
4
5
6
7
8
9
10 11 12 13  
14 15 16 17 18 19 20  
21 22 23 24 25 26  
27 28 29 30 31  
Description  
Pipe and cable inlets <21th digit>  
Z S U  
5 -  
-
-
-
- E  
(Piping port)  
(Cabling port) (Piping port for external  
installation of gas cylinder)  
A
C
D
Top left  
Top left  
Top left  
Top left  
Top left  
Top left  
Without  
With 3 inlets on lower left side  
With 6 inlets on lower left side  
Ambient temperature <22th digit>  
Standard ( 5 to 40°C)  
For cold climate ( 10 to 40°C)  
2
3
-
-
Instrument nameplate Tag plate  
Display screen  
Instruction manual <23th digit>  
A
B
E
F
Standard  
Standard  
Standard  
Standard  
Without  
With  
Without  
With  
Japanese  
Japanese  
English  
English  
Recorder <24th digit>  
Without  
Recorder (type PHR) available at option  
0
1
2
3
4
5
6
Z
With (6-point recording: recording contents 1) (Note 2)  
With (6-point recording: recording contents 2) (Note 2)  
With (6-point recording: recording contents 3) (Note 2)  
With (6-point recording: recording contents 4) (Note 2)  
With (6-point recording: recording contents 5) (Note 2)  
With (6-point recording: recording contents 6) (Note 2)  
With (other recording contents) (Note 2)  
Power supply <25th digit>  
100V AC 50Hz  
100V AC 60Hz  
110V AC 50Hz  
110V AC 60Hz  
115V AC 50Hz  
115V AC 60Hz  
200V AC 50Hz  
200V AC 60Hz  
230V AC 50Hz  
230V AC 60Hz  
A
B
C
D
E
F
G
H
J
Recording  
contents  
Code Code Code Code Code Code  
1
2
3
4
5
6
NOX  
instantaneous  
value  
K
Average value  
Application <26th digit>  
A
B
C
D
Standard type, refuse, industrial waste incineration, etc.  
Gas boiler  
Sludge incineration  
Oil/coal boiler  
O2 correction  
SO2  
instantaneous  
value  
Offical certificate (Japanese regulation) <27th digit>  
Without  
NOX  
SO2  
Average value  
O2 correction  
Y
A
B
C
D
E
F
G
H
J
CO  
CO  
instantaneous  
value  
NOX, SO2  
NOX, CO  
NOX, SO2, CO  
NOX, O2  
SO2, O2  
CO, O2  
NOX, SO2, O2  
NOX, CO, O2  
NOX, SO2, CO, O2  
Average value  
O2 correction  
O2 instaneous  
value  
K
L
M
Combustion  
temperature  
(Zero gas) <28th digit>  
Dust collection  
chamber  
temperature  
1
2
3
Instrumentation air  
Air  
Standard gas  
(Note 4) Order standard gas (type ZSY)  
separately.  
Note 2) The contents to be recorded with a 6-point recorder are  
assigned and connected as specified in the above table  
for its delivery.  
Recorder type PHR  
* If other contents are desired, customer must specify  
them separately.  
Note 3) Specify this code when the downward inclination of the  
sample inlet tube from the gas extraction point to the  
analyzer gas inlet is less than 15º or when moisture  
content of the sample gas is higher than 30%.  
Note 4) Specify code 3 when Measure Act and/or CO2 meter is  
selected.  
6
1
2
3
4
5
6
7
8
9
10 11 12 13  
14 15 16 17 18 19 20  
21 22 23 24 25 26  
27 28 29 30 31  
Description  
Z S U  
5 -  
-
-
-
- E  
Gas extractor Tube material Tube length Extraction point  
temperature <29th digit>  
Y
1
Without  
With  
With  
With  
With  
With  
With  
With  
With  
With  
With  
With  
With  
With  
With  
Without  
Without  
SUS316  
SUS316  
SUS316  
SUS316  
SUS316  
SUS316  
SUS316  
SUS316  
Titanium  
Titanium  
Titanium  
SiC  
Without  
Without  
300mm  
400mm  
600mm  
800mm  
1000mm  
1200 mm  
1500 mm  
2000 mm  
600mm  
800mm  
1000mm  
700mm  
900mm  
A
B
C
E
G
H
J
K
P
Q
R
D
F
800°C or lower  
800°C or lower  
800°C or lower  
800°C or lower  
800°C or lower  
800°C or lower  
800°C or lower  
800°C or lower  
1000°C or lower  
1000°C or lower  
1000°C or lower  
1300°C or lower  
1300°C or lower  
SiC  
Kind of sample inlet tube  
Without  
Length <30th digit>  
Without  
5m  
Y
A
B
C
D
E
F
G
H
J
I10 / I8mmTeflon tube  
I10 / I8mmTeflon tube  
I10 / I8mmTeflon tube  
I10 / I8mmTeflon tube  
I10 / I8mmTeflon tube  
I10 / I8mmTeflon tube  
I10 / I8mmTeflon tube  
Heating tube  
Heating tube  
Heating tube  
Heating tube  
Heating tube  
10m  
15m  
20m  
25m  
30m  
50m  
10m  
15m  
20m  
25m  
30m  
K
L
M
Non-standard specifications <31th digit>  
Z
Other non-standard specifications  
7
ZSU-5  
5-Component Gas Sampling System Diagram 1 (Standard type with SO2 first range of less than 500ppm)  
(1) Gas extractor  
Air inlet  
*1  
Sampling module  
(7) Flow checker  
Infrared gas  
analyzer  
CO,CO2  
(10) Atmospheric air  
solenoid valve  
2-way  
(6) Membrane filter  
solenoid valve  
(3) Gas aspirator  
(12) NO2/NO  
converter  
30kPa  
0.5L/min  
Atmospheric  
air  
Sample gas inlet  
(2) Gas conditioner  
(4)  
Electronic  
gas cooler  
*1  
Needle valve  
(5) Solenoid  
valve  
Infrared gas  
analyzer  
NOX,S  
O2  
ZERO NO  
SO2  
CO  
CO2  
O2  
Pressure ragulator  
(9)  
Zirconia type  
O2 analyzer  
Air  
NO  
/N2  
SO2  
/N2  
CO  
/N2  
CO2  
/N2  
O2  
/N2  
(Air)  
Drain  
(8) Standard gas  
Filter regulator  
30kPa  
Instrumentation air inlet  
Exhaust  
Functions of Individual Components  
(1) Gas extractor: Gas extraction, with heating type  
stainless steel filter having a stan-  
dard diameter of 40µm  
(11) Switching box: 7 power ON-OFF switches of the fol-  
lowing equipments are built in.  
• Gas extractor  
(2) Gas conditioner:  
• Gas aspirator  
• Fluorescent lamp and service outlet  
(Max. 2A)  
Removes drain, mist and dust, and  
monitors the gas pressure.  
(3) Gas aspirator: Aspirates sample gas (Flow rate of  
sample gas: Approx. 2L/min)  
(4) Electronic gas cooler:  
Dries the moisture in the sample gas.  
(5) Solenoid valve: Used for introducing calibration gas.  
(6) Membrane filter:  
• Sampling module  
• O2 sensor  
• Heater for the gas conditioner  
• Ventilator  
Added to NOx analyzer.  
A special catalyst material for ef-  
ficient conversion of NO2 gas to NO  
is used.  
(12) Converter:  
PTFE filter, glassfiber filter used to  
eliminate fine dust particles and  
permit monitoring of dust adhering  
condition on the gas analyzer.  
(7) Flow checker: Monitors the sample gas flow rate  
(it can be controlled by the separate  
needle valve.)  
(8) Standard gas: Reference gas used for calibrating  
zero and span of the analyzer. Up to  
6 gases (Zero gas air, span gas NOx,  
SO2, CO, CO2 and O2) can be used.  
(13) Pressure control valve:  
Pressure adjustor to keep the sample  
gas pressure at a fixed level.  
Semi-permeable membrane type  
dehumidifier to dry the moisture in  
the sample gas to dew point -15ºC  
or less.  
(14) Gas dryer:  
(15) Mist catcher: Removes sulfate mist in the sample  
gas.  
(9) O2 sensor:  
Used for measuring the oxygen con-  
centration (0 to 25%) in sample gas.  
Replaced every 4 months when SO3  
concentration value is 30ppm. Added  
when SO2 value is more than 0 to  
500ppm or when oil/coal boiler is  
used.  
(10) Atmospheric air solenoid valve:  
Can be built in for using the atmo-  
spheric air instead of standard air.  
8
5-Component Gas Sampling System Diagram 2  
(Gas boiler or sludge incineration with SO2 first range of less than 500ppm)  
(1) Gas extractor  
Sampling module  
(7) Flow checker  
2-way  
solenoid valve  
Infrared gas  
analyzer  
Air inlet  
*1  
CO,CO2  
50kPa  
0.5L/min  
(6) Membrane filter  
(10) Atmospheric air  
solenoid valve  
*2  
(3) Gas aspirator  
(12) NO2/NO  
converter  
(14) Gas dryer  
30kPa  
0.5L/min  
Atmospheric  
air  
Sample gas inlet  
(2) Gas conditioner  
*1  
Infrared gas  
analyzer  
(4)  
Electronic  
gas cooler  
(5) Solenoid  
valve  
NOX,CO2  
(13) Pressure  
control valve  
ZERO NO  
SO2  
CO  
CO2  
O2  
Pressure ragulator  
(9)  
Zirconia type  
O2 analyzer  
*2  
Air  
NO  
/N2  
SO2  
/N2  
CO  
/N2  
CO2  
/N2  
O2  
/N2  
(Air)  
Drain  
(8) Standard gas  
Filter regulator  
30kPa  
Instrumentation air inlet  
Exhaust  
5-Component Gas Sampling System Diagram 3 (SO2 first range of 500ppm or higher or oil/coal boiler)  
(1) Gas extractor  
Sampling module  
2-way  
(7) Flow  
checker  
*2  
solenoid valve  
Infrared gas  
analyzer  
Air inlet  
*1  
RE2  
Flow  
CO,CO2  
meter  
50kPa  
0.5L/min  
(6) Membrane filter  
1L/min)  
(10) Atmospheric  
air solenoid valve  
(12) NO2/NO  
converter  
(14) Gas dryer  
30kPa  
0.5L/min  
(3) Gas aspirator  
Sample gas inlet  
Atmospheric  
air  
(15)  
Mist  
catcher  
(2) Gas conditioner  
*1  
Infrared gas  
analyzer  
(4)  
Electronic  
gas cooler  
(5) Solenoid  
valve  
NOX,CO2  
(13) Pressure  
control valve  
ZERO NO  
SO2  
CO  
CO2  
O2  
Pressure ragulator  
(9)  
Zirconia type  
O2 analyzer  
Air  
NO  
/N2  
SO2  
/N2  
CO  
/N2  
CO2  
/N2  
O2  
/N2  
(Air)  
*3  
(8) Standard gas  
Drain  
*2  
*3  
Filter regulator  
30kPa  
Instrumentation air inlet  
Exhaust  
9
ZSU-5  
External Terminal Connection Diagram  
TB2 (option)  
When provided with a recorder + non-isolation output (option)  
GroundTerminal (Left side)  
TB1  
-
-
1
2
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
1
2
For internal  
conection  
Ch6 output (AO)  
Ch5 output (AO)  
Power supply  
+
-
+
-
Grounding for  
internal devices  
3
3
Ch11 output (AO)  
4
4
+
-
+
-
5
5
Power supply  
to gas extractor  
Ch4 output (AO)  
Ch3 output (AO)  
Ch2 output (AO)  
Ch10 output (AO)  
Ch9 output (AO)  
Ch8 output (AO)  
6
6
+
-
+
-
7
7
Power supply  
to heating tube  
8
8
+
-
+
-
9
+
9
Temperature input 1  
(option)  
10  
11  
12  
10  
11  
12  
+
-
+
-
-
+
Ch1 output (AO)  
Ch7 output (AO)  
Temperature input 2  
(option)  
+
+
-
M3.5 screw  
TN2  
M4 screw  
TN1  
-
-
-
1
2
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
1
2
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
Ch5 remote range  
Changeover input (DI)  
O sensor input  
2
Ch5 output (AO)  
Ch4 output (AO)  
Ch10 output (AO)  
Ch9 output (AO)  
(already wired)  
+
-
+
-
+
-
3
3
For internal  
conection  
Ch4 remote range  
Changeover input (DI)  
4
4
+
-
+
-
+
-
5
5
Ch3 remote range  
Changeover input (DI)  
Ch3 output (AO)  
Ch8 output (AO)  
Ch11 output (AO)  
6
6
+
-
+
-
+
7
7
Ch2 remote range  
Changeover input (DI)  
Ch2 output (AO)  
Ch1 output (AO)  
Ch7 output (AO)  
Ch6 output (AO)  
8
8
For internal  
connection  
+
-
+
-
9
9
Ch1 remote range  
Changeover input (DI)  
10  
10  
+
+
M3.5 screw  
TN3  
M3.5 screw  
TN4  
1
2
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
1
2
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
For internal  
connection  
Maintenance status  
Contact Output  
Ch5 range identification  
signal (DO)  
CO peak alarm  
Contact output  
(DO)  
Auto calibration status  
Contact output  
(DO)  
3
3
Pump ON/OFF  
(DI)  
Ch4 range identification  
signal (DO)  
4
4
Pump ON/OFF  
Contact output  
(already wired)  
5
5
Remote hold  
(DI)  
Ch3 range identification  
signal (DO)  
For internal connection  
6
6
(DO)  
7
7
Average value reset  
(DI)  
Calibration error  
Ch2 range identification  
signal (DO)  
Contact output  
(DO)  
8
8
*For atomospheric air  
solenoid valve (DO)  
Already wired  
Auto calibration  
remote start  
(DI)  
9
9
Analyzing block  
error Contact output  
(DO)  
Ch1 range identification  
signal (DO)  
10  
10  
M3.5 screw  
M3.5 screw  
TN5  
External terminal block diagram (Upper side of main unit)  
For internal  
connection  
For internal  
1
2
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
TB1  
1
TB2  
TN1  
TN2  
TN3  
TN4  
TN5  
connection  
NC  
1
2
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
1
2
11  
12  
13  
14  
15  
16  
17  
18  
19  
1
2
3
4
5
6
7
8
9
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
1
2
11  
12  
13  
14  
15  
16  
17  
18  
19  
1
2
11  
12  
13  
14  
15  
16  
17  
18  
19  
1
2
11  
12  
13  
14  
15  
16  
17  
18  
19  
NO  
Analyzing block  
2
Alarm 3  
(DO)  
power  
3
COM  
COM  
3
3
3
3
3
3
interruption (DO)  
4
4
4
4
4
4
4
NC  
NO  
NO  
5
5
5
5
5
5
5
NO  
6
6
6
6
6
6
Alarm 2  
(DO)  
Alarm 5  
(DO)  
6
COM  
COM  
7
7
7
7
7
7
7
8
8
8
8
8
8
NC  
NO  
NC  
NO  
9
9
9
9
9
9
8
10  
11  
12  
10  
11  
12  
10  
20  
10  
10  
20  
10  
20  
10  
20  
Alarm 4  
(DO)  
Alarm 1  
(DO)  
9
COM  
NC  
COM  
NC  
10  
M3.5 screw  
Note) NO; normal open contact, NC; normal close contact  
10  
Contents of Measured Channel (CH)  
The following table gives the contents of each output signal according to code symbols.  
Code symbol  
4th digit 5th digit  
Contents  
Ch1: NOx  
P
A
B
F
0
Ch1: SO2  
0
Ch1: CO  
0
Ch1: NOx, Ch2: SO2  
0
Ch1: NOx, Ch2: CO  
H
L
0
Ch1: NOx, Ch2: SO2, Ch3: CO  
0
Ch1: NOx, Ch2: SO2, Ch3: CO2, Ch4: CO  
Ch1: NOx, Ch2: O2, Ch3: Corrected NOx, Ch4: Corrected NOx average  
Ch1: SO2, Ch2: O2, Ch3: Corrected SO2, Ch4: Corrected SO2 average  
Ch1: CO, Ch2: O2, Ch3: Corrected CO, Ch4: Corrected CO average  
M
P
A
B
F
0
4 to G  
4 to G  
4 to G  
4 to G  
Ch1: NOx, Ch2: SO2, Ch3: O2, Ch4: Corrected NOx, Ch5: Corrected SO2,  
Ch6: Corrected NOx average, Ch7: Corrected SO2 average  
Ch1: NOx, Ch2: CO, Ch3: O2, Ch4: Corrected NOx, Ch5: Corrected CO, Ch6: Corrected NOx average,  
Ch7: Corrected CO average  
H
L
4 to G  
4 to G  
Ch1: NOx, Ch2: SO2, Ch3: CO, Ch4: O2, Ch5: Corrected NOx, Ch6: Corrected SO2,  
Ch7: Corrected CO, Ch8: Corrected NOx average, Ch9: Corrected SO2 average,  
Ch10: Corrected CO average  
Ch1: NOx, Ch2: SO2, Ch3: CO2, Ch4: CO, Ch5: O2, Ch6: Corrected NOx, Ch7: Corrected SO2,  
Ch8: Corrected CO, Ch9: Corrected NOxaverage, Ch10: Corrected SO2 average,  
Ch11: Corrected CO average  
M
4 to G  
Standard Accessories  
No.  
Name  
Quantity  
Remarks  
Filter paper for membrane filter/as spare (Teflon)  
Filter paper for membrane filter (pack of 25)/as spare (glass fiber)  
Fuse (2A)/as spare  
4 pair  
1 box  
1 fuses  
1 fuses  
1 set  
When SO2 meter is provided  
1
When SO2 meter is not provided  
2
3
4
5
6
Fuse (3.2A)/as spare  
Standard gas joint R1/4 - I6mm  
Hose band for fixing standard gas cylinder  
1 set  
Toaron tube for standard gas connection, 1 m and I9 / I5mm  
Polyethylene tube for standard gas  
connection, 6 m and I6 / I4mm  
1 tube  
1 tube  
7
Anchor bolt for cubicle installation,  
M12 u 160 u 50  
(Option)  
4
8
Water bottle for injection  
1
9
10  
Gas sampling pipe flange packing  
1
When gas extractor is equipped  
When heating tube is equipped  
11 Gas extractor fastening bolt and nut (M12u60mm)  
12 Heating tube support  
1 set  
1 set  
1 copy  
1
13 Instruction manual (INZ-TN5ZSU-E)  
14 Cell assembling tool  
For CO2 measurement  
11  
ZSU-5  
Spare Parts for 1-Year Measurement  
1 pairs of or 4 pack of filter paper for membrane filter (Note 1)  
Membrane filter O-ring (G65) ×2  
Membrane filter rubber-ring ×2  
Filter element for conditioner filter ×2  
O-ring (G65) for conditioner filter ×2  
Diaphragm for gas aspirator ×1  
Valve for gas aspirator ×1  
Fuse (2A) ×4  
Fuse (3.2A) ×3  
Capillary for 50kPa/0.5L ×1  
....................When SO2 first range is from 0 to 500 ppm or higher  
Not provided for gas boiler, sludge incineration, and  
oil/coal boiler  
O-ring for gas extractor (G50) ×1  
Packing for gas extractor wire mesh filter ×1  
Added when gas  
Wire mesh filter packing for gas extraction ×1  
extractor is equipped  
O-ring (G45) for gas extraction ×1  
NOx/NO converter catalyst ×1  
Glass wool for NO2/NO converter  
Fitting for NO2/NO converter ×2  
Added when NOx  
analyzer is equipped  
Mist catcher ×3  
....................SO2 first range of 500 ppm or higher or oil/coal boiler  
(Note 1) 1 pairs for SO2 analyzer, on 1 pack (25sheets) for  
other  
Code Symbols for Spare Parts for 1-Year Measurement  
1
2
3
4
5
6
7
8
Description  
Z B N 4 S  
2
(Application)  
Refuse incinerator, Gas boiler  
Oil/coal boiler  
U
1
(Gas extractor) (NOX analyzer) (SO2 analyzer)  
0
1
2
Without  
With  
Without  
With  
Without  
Without  
With  
Without  
Without  
Without  
Without  
3
With  
A
B
C
D
E
F
Without  
With  
Without  
With  
Without  
With  
Without  
With  
Without  
Without  
With  
With (Less than 500 ppm)  
With (Less than 500 ppm)  
With (Less than 500 ppm)  
With (Less than 500 ppm)  
With (500 ppm or higher)  
With (500 ppm or higher)  
With (500 ppm or higher)  
With (500 ppm or higher)  
With  
Without  
Without  
With  
G
H
With  
12  
STANDARD GAS CODE SYMBOLS  
1
2
3
4
5
6
7
8
9
10 11  
Z S Y  
2 -  
Description  
NOx measurement first range <4th digit>,ppm  
0
A
1
2
3
4
5
6
7
Without  
50  
100  
200  
250  
500  
1000  
2000  
5000  
SO2 measurement first range <5th digit>,ppm  
0
A
1
2
3
4
5
6
7
Without  
50  
100  
200  
250  
500  
1000  
2000  
5000  
CO measurement first range <6th digit>,ppm  
0
A
1
2
3
4
5
6
7
Without  
50  
100  
200  
250  
500  
1000  
2000  
5000  
CO2 measurement first range <7th digit>,ppm  
Y
A
B
C
Without  
5
10  
20  
O2 span gas <9th digit>  
Without  
1.8 to 2% O2 / N2  
10% O2 / N2  
AIR  
0
1
2
3
Note)  
Zero gas <10th digit>  
Y
A
B
C
D
Without  
Air cylinder (without certificate)  
Air cylinder (with certificate Japanese offical organization)  
N2 cylinder (without certificate)  
N2 cylinder (with certificate)  
Offical certificate <11th digit>  
Without  
NOX  
SO2  
CO  
NOX, SO2  
NOX, CO  
NOX, SO2, CO  
NOX, O2  
SO2, O2  
Y
A
B
C
D
E
F
G
H
J
CO, O2  
K
L
M
NOX, SO2,O2  
NOX, CO,O2  
NOX, SO2, CO, O2  
Note: Select “1” for the 9th digit and A” or “B” for the 10th digit for  
zirconia type O2 sensor.  
For the magnetic type O2 sensor, select “2” or “3” for the 9th digit  
according to the selection of the first range, and select “C” or “D” for  
the 10th digit.  
Scope of Delivery: standard gas (3.4L) with pressure regulator  
13  
ZSU-5  
OUTLINE DIAGRAM (Unit: mm)  
<Gas extractor>  
Rc1/2 Gas outlet with joint for I10/I8  
Handle exchange  
filter  
Heating tube support  
(added for heating  
tube specifications)  
UP  
PL name plate  
I155  
Cover  
Cable hole  
G1/2  
Name plate  
Terminal box  
Flange  
Rc3/4  
JIS 5K 65A FF  
Sampling pipe 20A  
4-I15  
I130  
I155  
Gas inlet  
I27  
FrangeJIS 5K65AFF  
Sampling pipe (SIC)  
Gas inlet  
I30)  
<Drain separator>  
<Drain pot>  
I10 / I8 Teflon tube  
Drain port  
Rc1/4  
Joint (Teflon)  
2-Rc1/2  
Gas inlet  
40  
I60  
I39 hole  
Gas outlet  
5
70  
90  
Approx. 96  
I67  
2 holes of 9 dia.  
Rc1/2  
Approx. 34  
I22  
Weight Approx. 0.8 kg  
Weight Approx. 0.8 kg  
Drain  
14  
OUTLINE DIAGRAM (Unit: mm)  
<Outdoor type>  
Instrumentation air inlet  
Rc 1/4  
Sample gas inlet  
Rc 3/8  
700  
815  
100  
Air inlet Rc 1/4  
4-Wiring port  
φ34 grommet  
(Waterproofing with  
wire through hull fitting  
is required for outdoor  
specification analyzer.)  
When installed  
outside the  
standard gas board.  
6-Rc 1/4  
(
Calibration gas  
inlet)  
Drain  
Rc 1/2  
Exhaust  
Rc 1/4  
550  
580  
620  
800  
4-φ15 hole  
Left side  
Front  
Anchor bolt (option)  
(4–M12 × 160 × 50)  
Anchor plan, door open/close diagram  
620  
Rear side  
Front side  
door  
15  
ZSU-5  
OUTLINE DIAGRAM (Unit: mm)  
<Indoor type>  
Instrumentation air inlet  
Rc 1/4  
Sample gas inlet  
Rc 3/8  
615  
800  
Air inlet Rc 1/4  
4-Wiring port  
φ34 grommet  
When installed  
outside the  
standard gas board.  
6-Rc 1/4  
(
Calibration gas  
inlet)  
Drain  
Rc 1/2  
Exhaust  
Rc 1/4  
550  
580  
620  
800  
4-φ15 hole  
Left side  
Front  
Anchor bolt (option)  
(4–M12 × 160 × 50)  
Anchor plan, door open/close diagram  
620  
Rear side  
Front side  
door  
Caution on Safety  
*Before using this product, be sure to read its instruction manual in advance.  
International Sales Div  
Sales Group  
Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome,  
Shinagawa-ku, Tokyo 141-0032, Japan  
http://www.fujielectric.com  
Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425  
http://www.fjielectric.com/products/instruments/  
Information in this catalog is subject to change without notice.  
Printed in Japan  

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