0639112800 [MOLEX]

T2 Terminator for Flat Blade Crimp Terminals, 18-20 AWG, UL1056 and SPT-3 Wire;
0639112800
型号: 0639112800
厂家: Molex    Molex
描述:

T2 Terminator for Flat Blade Crimp Terminals, 18-20 AWG, UL1056 and SPT-3 Wire

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T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal  
T2 Terminator Tooling  
Specification Sheet  
Order No. 63910-7600  
FEATURES  
It is ideally suited for mid-volume bench operations  
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press  
Quick punch removal with the push of a button for fast and easy tooling change  
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab  
length  
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory  
requirements  
SCOPE  
Products: 2.00mm (.079") Pitch Crimp Terminal, 22-28 AWG.  
Insulation Diameter  
Terminal  
Series No.  
56086  
59370  
Wire Size  
AWG mm²  
22-28 0.34-0.08  
Strip Length  
mm In.  
1.60-2.10 .063-.083  
Terminal Order No.  
mm  
0.85-1.50  
In.  
.033-.059  
56086-8000  
59370-8000  
22-28 0.34-0.08 1.50 Maximum .059 Maximum 1.60-2.10 .063-.083  
Note: 56086 - Insulation OD: 1.15-1.45mm will provide optimum A-620 crimps  
59370 - Insulation OD: 1.10-1.50mm will provide optimum A-620 crimps  
DEFINITION OF TERMS  
BEND UP  
ROLLING  
TWISTING  
SEAM  
BELL  
MOUTH  
CONDUCTOR  
CRIMP  
BRUSH  
INSULATION  
CRIMP  
STRIP  
LENGTH  
BEND  
DOWN  
CUT-OFF  
TAB  
CRIMP HEIGHT  
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.  
Doc No: ATS-639107600 Release Date: 03-29-08  
Revision: A Revision Date: 03-29-08  
UNCONTROLLED COPY  
Page 1 of 6  
T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal  
CRIMP SPECIFICATION  
Bell mouth  
Cut-off Tab Maximum  
Conductor Brush  
mm In.  
0.00-0.60 .000-.024  
0.00-0.60 .000-.024  
Terminal Series No.  
Mm  
In.  
mm  
0.25  
0.25  
In.  
.010  
.010  
56086  
59370  
0.05-0.30 .002-.012  
0.05-0.30 .002-.012  
Punch Width mm (Ref)  
Conductor Insulation  
mm In mm In  
1.20 .047 1.60 .063  
1.20 .047 1.60 .063  
Seam  
Bend up Bend down Twist Roll  
Terminal Series No.  
Degree  
Degree  
Seam shall not be open  
and no wire allowed out  
of the crimping area  
56086  
59370  
4
3
2
3
3
3
8
6
After crimping, the conductor profile should measure the following.  
Conductor  
Wire Size  
Insulation  
Crimp Height (Ref)  
Pull Force Minimum  
Terminal Series No.  
Crimp Height  
AWG mm2  
mm  
In.  
mm  
2.05  
2.00  
1.90  
1.75  
1.75  
1.70  
1.60  
1.35  
In.  
N
Lb.  
22  
24  
26  
28  
22  
24  
26  
28  
0.34 0.84-0.89 .033-.035  
0.20 0.76-0.81 .030-.032  
0.12 0.71-0.76 .028-.030  
0.08 0.67-0.72 .026-.028  
0.34 0.70-0.75 .027-.029  
0.20 0.67-0.72 .026-.028  
0.12 0.61-0.66 .024-.026  
0.08 0.57-0.62 .022-.024  
.081  
.079  
.075  
.069  
.069  
.067  
.063  
.053  
44.1  
29.4  
19.6  
9.8  
44.1  
29.4  
19.6  
9.8  
9.91  
6.61  
4.41  
2.21  
9.91  
6.61  
4.41  
2.21  
56086  
59370  
Pull Force should be measured with no influence from the insulation crimp.  
The above specifications are guidelines to an optimum crimp.  
Doc No: ATS-639107600 Release Date: 03-29-08  
Revision: A Revision Date: 03-29-08  
UNCONTROLLED COPY  
Page 2 of 6  
T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal  
PARTS LIST  
T2 Terminator 63910-7600  
Item Order No Engineering No. Description  
Perishable Tooling  
Quantity  
63910-7670  
63444-1207  
63445-1213  
63446-1614  
63445-1624  
63443-0002  
63443-0012  
63910-7670  
63444-1207  
63445-1213  
63446-1614  
63445-1624  
63443-0002  
63443-0012  
Tool Kit (All “Y” Items)  
Conductor Punch  
Conductor Anvil  
Insulation Punch  
Insulation Anvil  
Front Cut-Off Plunger  
Front Plunger Retainer  
REF  
1 Y  
1 Y  
1 Y  
1 Y  
1 Y  
1 Y  
1
2
3
4
5
6
Other Components (REF 107650)  
7
8
9
11-18-4083  
63443-0009  
63443-0025  
63443-0085  
63443-0090  
63443-1716  
63443-2217  
63443-2310  
63443-2802  
63443-2906  
63443-6003  
63443-7201  
63600-0021  
63600-2972  
63700-0539  
60707-8  
Feed Guide  
Front Scrap Chute  
Key  
Wire Stop L-Bracket  
Wire Stop  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
63443-0009  
63443-0025  
63443-0085  
63443-0090  
63443-1716  
63443-2217  
63443-2310  
63443-2802  
63443-2906  
63443-6003  
63443-7201  
63600-0021  
63600-2972  
63700-0539  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
18.60mm Height Spacer  
17.00mm Coarse Spacer  
3.10mm Coarse Spacer  
Front Plunger Striker  
Wire Hold Down Plunger  
Rear Cover  
Spring Cover  
Wire Hold Down Spring  
Collar  
Cut-Off Plunger Spring  
Frame  
22  
63800-8500  
63800-8500  
T2 Terminator  
1
Hardware  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
M3 by 6 Long SHCS  
M3 by 6 Long FHCS  
M4 by 6 Long SHCS  
M4 by 12 Long BHCS  
M4 by 14 Long SHCS  
M4 by 30 Long SHCS  
M4 by 50 Long SHCS  
M5 by 12 Long SHCS  
2**  
1**  
2**  
2**  
2**  
2**  
2**  
1**  
1**  
1**  
#10-32 by 3/8Long Flat Point SSS  
#10-32 Hex Jam Nut  
** Available from an industrial supply company such as MSC (1-800-645-7270).  
Doc No: ATS-639107600 Release Date: 03-29-08  
Revision: A Revision Date: 03-29-08  
UNCONTROLLED COPY  
Page 3 of 6  
T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal  
Assembly Drawing  
1
(2)  
19  
3
26  
(2)  
23  
15  
17  
7
32  
(2)  
27  
10  
(2)  
11  
20  
18  
30  
31  
16  
5
2
22  
28  
(2)  
4
25  
11  
21  
13  
14  
6
12  
Figure 1  
9
(2)  
24  
29  
8
25  
Doc No: ATS-639107600 Release Date: 03-29-08  
Revision: A Revision Date: 03-29-08  
UNCONTROLLED COPY  
Page 4 of 6  
T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal  
NOTES  
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.  
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.  
2. Select T2 Feed finger assembly from Terminator box.  
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.  
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever  
and to the left of the feed arm spring.  
5. Release the feed arm spring.  
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).  
TM40 PRESS AND  
TM42 PRESS  
BASE UNIT AND ADAPTER  
11-40-0123  
FEED FINGER ROD  
11-40-5307  
FEED FINGER ROD  
COTTER PIN  
COTTER PIN  
1/8X .0295 DIA. WIRE  
1/8X .0295 DIA. WIRE  
11-40-5255  
11-40-5255  
FEED FINGER  
FEED FINGER  
11-40-0125  
FEED ARM SPRING  
11-40-0125  
FEED ARM SPRING  
FEED FINGER ASSEMBLY  
FEED FINGER ASSEMBLY  
FOR PRESS TM40  
FOR PRESS TM42  
Figure 2  
Doc No: ATS-639107600 Release Date: 03-29-08  
UNCONTROLLED COPY  
Page 5 of 6  
Revision: A  
Revision Date: 03-29-08  
T2 Terminator for 2.00mm (.079") Pitch Crimp Terminal  
NOTES  
1. Molex recommends an extra perishable tooling kit be maintained at your facility.  
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are  
tight.  
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.  
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.  
5. Wear safety glasses at all times.  
6. For recommended maintenance refer to the TM40, TM42 Manual.  
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in  
place. Reference the TM42 press manufacturers instruction manual.  
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and  
tooling.  
Americas Headquarters  
Far East North Headquarters Far East South Headquarters European Headquarters Corporate Headquarters  
Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan  
Jurong, Singapore  
65-6-268-6868  
fesinfo@molex.com  
Munich, Germany  
49-89-413092-0  
eurinfo@molex.com  
2222 Wellington Ct.  
Lisle, IL 60532 U.S.A.  
630-969-4550  
1-800-78MOLEX  
81-462-65-2324  
amerinfo@molex.com  
feninfo@molex.com  
Fax: 630-969-1352  
Visit our Web site at http://www.molex.com  
Doc No: ATS-639107600 Release Date: 03-29-08  
Revision: A Revision Date: 03-29-08  
UNCONTROLLED COPY  
Page 6 of 6  

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