0639108200 [MOLEX]
Tool And Machinery, Contact Tooling;
| 型号： | 0639108200 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery, Contact Tooling 工具和机器 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：199K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
T2 Terminator for MX150L™Crimp Terminal
T2 Terminator Tooling
Specification Sheet
Order No. 63910-8200
FEATURES
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It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
ꢀ
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: MX150L™ Male and Female Terminal for 14-16 AWG Wire.
Terminal
Series No
Terminal
Order No.
Wire Size
AWG mm²
Insulation Diameter
mm In.
Strip Length
mm In.
19417-0011
19417-0025
Male (Tin)
Male (Gold)
14-16 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197
14-16 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197
19417
19420
19417-0027 Male (Tin) Long 14-16 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197
19417-0029 Male (Gold) Long 14-16 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197
19420-0001
19420-0003
Female (Tin)
Female (Gold)
14-16 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197
14-16 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197
DEFINITION OF TERMS
BEND UP
BELL MOUTH
BRUSH
SEAM
INSULATION
CRIMP
ROLLING
TWISTING
STRIP
LENGTH
BEND
DOWN
CONDUCTOR
CRIMP
CUT-OFF TAB
COND.CRIMP
HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639108200
Revision: A
Release Date: 05-19-08
Revision Date: 05-19-08
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for MX150L™Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
mm In.
0.25-1.25 .010-.049
0.25-1.25 .010-.049
Cut-off Tab Maximum
Conductor Brush
mm In.
0.15-0.65 .006-.026
0.15-0.65 .006-.026
Terminal Series No.
mm
0.50
0.50
In.
.020
.020
19417
19420
Bend up Bend down Twist Roll
Degree Degree
Punch Width mm (Ref)
Conductor Insulation
mm In. mm In.
2.50 .098 4.30 .169
2.50 .098 4.30 .169
Seam
Terminal Series No.
Seam shall not be open
and no wire allowed out
of the crimping area
19417
19420
5
5
5
5
4
4
8
8
After crimping, the conductor profile should measure the following.
Insulation Crimp Height Pull Force
Wire Size Conductor Crimp Height
Terminal Series No.
Maximum
Minimum
AWG mm2
mm
In.
Mm (Ref)
In. (Ref)
N
Lb.
14 2.00 1.65-1.75
16 1.27 1.60-1.70
14 2.00 1.45-1.55
16 1.27 1.40-1.50
.065-.069
.063-.067
.057-.061
.055-.059
3.40
3.40
3.40
3.40
.130
.130
.130
.130
222.6 50.00
133.5 30.00
222.6 50.00
133.5 30.00
19417
19420
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639108200
Revision: A
Release Date: 05-19-08
Revision Date: 05-19-08
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for MX150L™Crimp Terminal
PARTS LIST
T2 Terminator 63910-8200
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63910-8270
63910-8270
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Front Cut-Off Plunger
Front Plunger Retainer
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
63444-2524
63455-2501
63460-4301
63445-4322
63443-0035
63443-0036
63444-2524
63455-2501
63460-4301
63445-4322
63443-0035
63443-0036
Other Components (REF 108250)
7
8
9
11-17-0022
11-18-4083
11-24-1149
63443-0009
63443-0024
63443-0085
63443-0090
63443-1712
63443-2202
63443-2212
63443-2312
63443-3160
63443-6013
63700-0539
1739-21
60707-8
4996-37
Hold Down Spring
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Feed Guide
Shank
Front Scrap Chute
Key
Wire Stop L-Bracket
Wire Stop
10
11
12
13
14
15
16
17
18
19
20
63443-0009
63443-0024
63443-0085
63443-0090
63443-1712
63443-2202
63443-2212
63443-2312
63443-3160
63443-6013
63700-0539
18.20mm Height Spacer
2.00mm Fine Spacer
12.00mm Coarse Spacer
3.60mm Fine Spacer
Plunger Striker
Rear Cover
Cut-Off Plunger Spring
Frame
21
63800-8800
63800-8800
T2 Terminator
1
Hardware
22
23
24
25
26
27
28
29
30
31
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 14 Long SHCS
M4 by 50 Long SHCS
M5 by 12 Long SHCS
#5-40 Hex Nut
2**
1**
2**
2**
2**
2**
1**
1**
1**
1**
#5-40 by 3/4 LG. SHCS
#10-32 by 1/4”Long BHCS
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639108200
Revision: A
Release Date: 05-19-08
Revision Date: 05-19-08
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for MX150L™Crimp Terminal
Assembly Drawing
25
19
(2)
1
3
22
18
31
(2)
8
7
(2)
13
26
12
9
2
29
5
28
4
30
20
6
15
21
17
24
13
10
24
16
27
(2)
14
11
Figure 1
23
Doc No: ATS-639108200
Revision: A
Release Date: 05-19-08
Revision Date: 05-19-08
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for MX150L™Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM40 PRESS AND
TM42 PRESS
BASE UNIT AND ADAPTER
11-40-0123
FEED FINGER ROD
11-40-5307
FEED FINGER ROD
COTTER PIN
COTTER PIN
1/8” X .0295 DIA. WIRE
1/8” X .0295 DIA. WIRE
11-40-5255
11-40-5255
FEED FINGER
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FOR PRESS TM42
FEED FINGER ASSEMBLY
FOR PRESS TM40
Figure 2
Doc No: ATS-639108200
Revision: A
Release Date: 05-19-08
Revision Date: 05-19-08
UNCONTROLLED COPY
Page 5 of 6
T2 Terminator for MX150L™Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Americas Headquarters
Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan
1-800-78MOLEX
amerinfo@molex.com
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Jurong, Singapore
65-6-268-6868
Munich, Germany
49-89-413092-0
eurinfo@molex.com
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
81-462-65-2324
feninfo@molex.com
fesinfo@molex.com
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639108200
Revision: A
Release Date: 05-19-08
Revision Date: 05-19-08
UNCONTROLLED COPY
Page 6 of 6
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