0639109800 [MOLEX]
Tool And Machinery;
| 型号： | 0639109800 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：220K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
T2 Terminator MLX™ Crimp Terminal
T2 Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63910-9800
FEATURES
°
°
°
°
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
°
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: MLX™ Crimp Terminals, 14-20 AWG.
Insulation Diameter
IPC/WHMA-A620 (1) Terminal (2)
mm In. mm In.
Wire Size
AWG mm²
Strip Length
mm In.
Terminal
Series No.
Terminal Order No.
02-08-2003 02-08-2009
42023
42024
02-08-2005 02-08-2011 14-20 2.00-0.50 2.65-3.30 .104-.130 1.52-3.30 .060-.130 3.96-5.54 .156-.218
02-08-2007 02-08-2012
02-08-1001 02-08-1005
14-20 2.00-0.50 2.65-3.30 .104-.130 1.52-3.30 .060-.130 3.96-5.54 .156-.218
02-08-1003 02-08-1007
1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
To achieve optimum IPC-A620 insulation crimps for 2.08-2.50mm (.082-.098”) diameter, use Terminator 63910-7500.
To achieve optimum IPC-A620 insulation crimps for 2.41-2.95mm (.095-.116”) diameter, use Terminator 63910-9900.
DEFINITION OF TERMS
BEND UP
ROLLING
STRIP LENGTH
CONDUCTOR
BRUSH
BELL
MOUTH
TWISTING
INSULATION
CRIMP
BEND
DOWN
WIRE
CONDUCTOR
CRIMP
CUT-OFF
TAB
SEAM
Doc No: ATS-639109800 Release Date: 05-21-08
Revision: C Revision Date: 10-11-12
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator MLX™ Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
Mm In.
0.25-0.51 .010-.020
0.25-0.51 .010-.020
Cut-off Tab Maximum
Conductor Brush
mm In.
0.38-0.70 .015-.027
0.38-0.70 .015-.027
Terminal Series No.
mm
0.13
0.13
In.
.005
.005
42023
42024
Punch Width mm (Ref)
Conductor Insulation
mm In mm In
2.30 .090 3.60 .142
2.30 .090 3.60 .142
Seam
Bend up Bend down Twist Roll
Terminal Series No.
Degree
Degree
Seam shall not be open
and no wire allowed out
of the crimping area
42023
42024
3
3
3
3
4
4
8
8
After crimping, the conductor profile should measure the following.
Conductor Crimp
Pull Force
Minimum
Wire Size
Terminal Series No.
42023
Height
Width
AWG mm2
mm
In
mm
In
N
Lb.
14
16
18
20
14
16
18
20
2.00 1.70-1.80 .067-.071 2.33-2.53 .092-.100 222.4 50.0
1.30 1.45-1.55 .057-.061 2.31-2.51 .091-.099 200.2 45.0
0.80 1.27-1.37 .050-.054 2.28-2.48 .090-.098 133.4 30.0
0.50 1.14-1.24 .045-.049 2.24-2.44 .088-.096 62.3 14.0
2.00 1.70-1.80 .067-.071 2.33-2.53 .092-.100 222.4 50.0
1.30 1.45-1.55 .057-.061 2.31-2.51 .091-.099 200.2 45.0
0.80 1.27-1.37 .050-.054 2.28-2.48 .090-.098 133.4 30.0
0.50 1.14-1.24 .045-.049 2.24-2.44 .088-.096 62.3 14.0
42024
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639109800 Release Date: 05-21-08
Revision: C Revision Date: 10-11-12
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator MLX™ Crimp Terminal
PARTS LIST
T2 Terminator 63910-9800
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63910-9870
63910-9870
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Front Cut-Off Plunger
Front Plunger Retainer
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
1
2
3
4
5
6
63444-2313
63445-2343
63446-3622
63445-3643
63443-0002
63443-0012
63444-2313
63445-2343
63446-3622
63445-3643
63443-0002
63443-0012
Other Components
7
8
9
11-18-4083
11-24-1067
63443-0009
63443-0024
63443-0085
63443-0090
63443-1716
63443-2214
63443-2318
63443-2801
63443-2908
63443-6013
63443-7201
63600-1057
63600-2972
60707-8
4996-4
Feed Guide
Cut-Off Plunger Spring
Front Scrap Chute
Key
Wire Stop L-Bracket
Wire Stop
Height Spacer (18.60mm)
Coarse Spacer (14.00mm)
Fine Spacer (3.90mm)
Front Plunger Striker
Wire Hold Down Plunger
Rear Cover
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
63443-0009
63443-0024
63443-0085
63443-0090
63443-1716
63443-2214
63443-2318
63443-2801
63443-2908
63443-6013
63443-7201
63600-1057
63600-2972
10
11
12
13
14
15
16
17
18
19
20
21
Spring Cover
Wire Hold Down Spring
Collar
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
24
25
26
27
28
29
30
31
32
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 14 Long SHCS
M4 by 30 Long SHCS
M4 by 50 Long SHCS
M5 by 12 Long SHCS
2**
1**
2**
2**
2**
2**
2**
1**
1**
1**
#10-32 by 5/8”Long Flat Point SSS
#10-32 Hex Jam Nut
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639109800 Release Date: 05-21-08
Revision: C Revision Date: 10-11-12
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator MLX™ Crimp Terminal
Assembly Drawing
1
3
(2)
20
26
(2)
23
16
18
7
32
27
11
(2)
21
(2)
19
12
30
31
17
13
5
8
28
22
(2)
2
4
25
12
14
15
6
Figure 1
10
24
(2)
29
9
25
Doc No: ATS-639109800 Release Date: 05-21-08
Revision: C Revision Date: 10-11-12
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator MLX™ Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM40 PRESS AND
TM42 PRESS
BASE UNIT AND ADAPTER
11-40-0123
FEED FINGER ROD
11-40-5307
FEED FINGER ROD
COTTER PIN
COTTER PIN
1/8” X .0295 DIA. WIRE
1/8” X .0295 DIA. WIRE
11-40-5255
11-40-5255
FEED FINGER
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FEED FINGER ASSEMBLY
FOR PRESS TM40
FOR PRESS TM42
Figure 2
Doc No: ATS-639109800 Release Date: 05-21-08
UNCONTROLLED COPY
Page 5 of 6
Revision: C
Revision Date: 10-11-12
T2 Terminator MLX™ Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Visit our Web site at http://www.molex.com
Doc No: ATS-639109800 Release Date: 05-21-08
Revision: C Revision Date: 10-11-12
UNCONTROLLED COPY
Page 6 of 6
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