0639111200 [MOLEX]
Tool And Machinery;
| 型号： | 0639111200 |
| 厂家： | 
Molex |
| 描述： | Tool And Machinery 连接器 连接器支架 |
| 文件： | 总6页 (文件大小：219K) |
| 中文： | 中文翻译 | 下载： | 下载PDF数据表文档文件 |
T2 Terminator for 1.52mm (.060") Crimp Terminal
T2 Terminator Tooling
Specification Sheet
Order No. 63911-1200
FEATURES
ꢀ
ꢀ
ꢀ
ꢀ
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
ꢀ
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: OBD II 1.52mm (.060”) Crimp Terminal, 0.30-0.50mm² and 20-22 AWG.
Insulation Diameter
Wire Size
Strip Length
mm In.
Terminal
Series No. Order No.
Terminal
IPC/WHMA-A620ꢀ
mm In.
Terminalꢀꢀ
mm In.
AWG
mm²
AVS-0.3,
CAVS-0.3
0.37
22AWG 0.35
57964
57964-9702
1.40-2.30 .055-.090 1.40-2.30 .055-.090 3.60-4.80 .142-.189
AVS-0.5,
0.56
CAVS-0.5
20AWG 0.50
ꢀTo achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
ꢀꢀOverall insulation OD specification for terminal.
DEFINITION OF TERMS
BEND UP
ROLLING
TWISTING
SEAM
BELL
MOUTH
CONDUCTOR
CRIMP
BRUSH
INSULATION
CRIMP
STRIP
LENGTH
BEND
DOWN
CUT-OFF
TAB
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-639111200 Release Date: 03-29-08
Revision: A Revision Date: 09-24-08
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for 1.52mm (.060") Crimp Terminal
CRIMP SPECIFICATION
Bell mouth
Mm In.
0.20-0.80 .008-.031
Cut-off Tab Maximum
Conductor Brush
mm In.
0.30-1.50 .012-.059
Terminal Series No.
mm
In.
57964
0.20
.008
Punch Width mm (Ref)
Conductor Insulation
mm In mm In
Seam
Bend up Bend down Twist Roll
Terminal Series No.
Degree
Degree
Seam shall not be open
and no wire allowed out
of the crimping area
57964
3
3
4
6
1.80 .071 2.30 .091
After crimping, the conductor profile should measure the following.
Conductor Crimp
Crimp Height Crimp Width (Ref.)
mm In.
Pull Force
Minimum
Terminal
Series No.
Wire Size Actual mm²
mm
1.90
1.90
1.90
1.90
In.
N
Lb.
0.3, 0.3f
22AWG
0.5, 0.5f
20AWG
0.37
0.35
0.56
0.50
1.05-1.15 .041-.045
1.05-1.15 .041-.045
1.15-1.25 .045-.049
1.15-1.25 .045-.049
.075
.075
.075
.075
58.8 13.2
58.8 13.2
88.2 19.8
88.2 19.8
57964
Insulation
Terminal
Series No.
Wire Size Actual mm²
Crimp Height (Max.) Crimp Width (Ref.)
mm
2.60
2.60
2.60
2.60
In.
mm
2.65
2.65
2.65
2.65
In.
0.3, 0.3f
22AWG
0.5, 0.5f
20AWG
0.37
0.35
0.56
0.50
.102
.102
.102
.102
.104
.104
.104
.104
57964
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639111200 Release Date: 03-29-08
Revision: A Revision Date: 09-24-08
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for 1.52mm (.060") Crimp Terminal
PARTS LIST
T2 Terminator 63911-1200
Item Order No Engineering No. Description
Perishable Tooling
Quantity
63911-1270
63444-1826
63445-1846
63454-0081
63445-2645
63443-0003
63443-0012
63911-1270
Tool Kit (All “Y” Items)
Conductor Punch
Conductor Anvil
Insulation Punch
Insulation Anvil
Front Cut-Off Plunger
Front Plunger Retainer
REF
1 Y
1 Y
1 Y
1 Y
1 Y
1 Y
63444-1826
63445-1846
63454-0081
63445-2645
63443-0003
63443-0012
1
2
3
4
5
6
Other Components (REF 111250)
7
8
9
11-18-4083
63443-0009
63443-0025
63443-0085
63443-0090
63443-1717
63443-2215
63443-2308
63443-2802
63443-2912
63443-6009
63443-7201
63600-0021
63600-2972
11-24-1067
60707-8
Feed Guide
Front Scrap Chute
Key
Wire Stop L-Bracket
Wire Stop
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
63443-0009
63443-0025
63443-0085
63443-0090
63443-1717
63443-2215
63443-2308
63443-2802
63443-2912
63443-6009
63443-7201
63600-0021
63600-2972
4996-4
10
11
12
13
14
15
16
17
18
19
20
21
18.70mm Height Spacer
15.00mm Coarse Spacer
3.40mm Fine Spacer
Front Plunger Striker
Wire Hold Down Plunger
Rear Cover
Spring Cover
Wire Hold Down Spring
Collar
Cut-Off Plunger Spring
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
24
25
26
27
28
29
30
31
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
M3 by 6 Long SHCS
M3 by 6 Long FHCS
M4 by 6 Long SHCS
M4 by 12 Long BHCS
M4 by 14 Long SHCS
M4 by 30 Long SHCS
M4 by 50 Long SHCS
M5 by 12 Long SHCS
#10-32 by 3/8”Long BHCS
2**
1**
2**
2**
2**
2**
2**
1**
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639111200 Release Date: 03-29-08
Revision: A Revision Date: 09-24-08
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for 1.52mm (.060") Crimp Terminal
Assembly Drawing
1
3
19
15
31
20
(2)
18
26
17
(2)
16
2
5
21
23
7
(2)
28
(2)
10
27
6
(2)
4
11
30
8
25
29
(2)
22
25
13
11
Figure 1
12
9
14
24
Doc No: ATS-639111200 Release Date: 03-29-08
Revision: A Revision Date: 09-24-08
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for 1.52mm (.060") Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
2. Select T2 Feed finger assembly from Terminator box.
3. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
4. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM40 PRESS AND
TM42 PRESS
BASE UNIT AND ADAPTER
11-40-0123
FEED FINGER ROD
11-40-5307
FEED FINGER ROD
COTTER PIN
COTTER PIN
1/8” X .0295 DIA. WIRE
1/8” X .0295 DIA. WIRE
11-40-5255
11-40-5255
FEED FINGER
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
FEED FINGER ASSEMBLY
FEED FINGER ASSEMBLY
FOR PRESS TM40
FOR PRESS TM42
Figure 2
Doc No: ATS-639111200 Release Date: 03-29-08
UNCONTROLLED COPY
Page 5 of 6
Revision: A
Revision Date: 09-24-08
T2 Terminator for 1.52mm (.060") Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are
tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor.
5. Wear safety glasses at all times.
6. For recommended maintenance refer to the TM40, TM42 Manual.
CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in
place. Reference the TM42 press manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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Lisle, Illinois 60532 U.S.A. Yamato, Kanagawa, Japan
1-800-78MOLEX
amerinfo@molex.com
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Jurong, Singapore
65-6-268-6868
Munich, Germany
49-89-413092-0
eurinfo@molex.com
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
81-462-65-2324
feninfo@molex.com
fesinfo@molex.com
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639111200 Release Date: 03-29-08
Revision: A Revision Date: 09-24-08
UNCONTROLLED COPY
Page 6 of 6
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