EDSX11-134 [FUJI]

Z SERIES FUZZY CONTROLLER X (48)96, 96)96mm); Z系列模糊控制器X( 48 ) 96 , 96 ) 96毫米)
EDSX11-134
型号: EDSX11-134
厂家: FUJI ELECTRIC    FUJI ELECTRIC
描述:

Z SERIES FUZZY CONTROLLER X (48)96, 96)96mm)
Z系列模糊控制器X( 48 ) 96 , 96 ) 96毫米)

控制器
文件: 总10页 (文件大小:145K)
中文:  中文翻译
下载:  下载PDF数据表文档文件
Z SERIES  
(48  
)
96, 96  
)
96mm)  
FUZZY CONTROLLER X  
DATA SHEET  
PYX5,9  
The PYX is a state-the-art temperature controller offering  
enhanced control through the use of fuzzy logic. By em-  
ploying fuzzy logic the PYX virtually eliminates system  
overshoot and effectively supresses fluctuation of the  
process variable due to external disturbances. Fuzzy logic  
control is the technology of tomorrow offered today.  
This controller features universal input/output circuitry and  
can accept signals from all thermocouple types, RTD's, and  
current/voltage sources. As well, the PYX-5, 9 gives you  
the flexibility of choosing such available features as RS-485  
communications, analog retransmission, dual output, heater  
break alarm, and loop break alarm, to name a few.  
FEATURES  
<
>
<
>
PYX5  
PYX9  
1. Incorporation of fuzzy control  
An improved response characteristic of controller is  
ensured thanks to the fuzzy control exercised while  
detecting an overshoot or a difference from the set  
temperature value due to a large disturbance.  
(Time taken for returning to the set value can be shortened  
and temperature variation width can be narrowed.)  
2. Universal input  
GENERAL SPECIFICATIONS  
11 kinds of thermocouples, resistance bulbs and voltage/  
current inputs is available.  
• Kinds of input:  
Full multi-input type  
•Thermocouple (TC):  
3. Universal output (option)  
Relay contact, voltage pulse output for SSR drive and  
current output is available on one controller.  
The communication protocol conforms either the Fuji  
J, K, R, B, T, E, S, N, U, WRe5-26, PL-II  
• Platinum resistance bulb (RTD):  
Pt 100  
®
Electric CC data line or Modbus RTU.  
• Voltage/Current: 1 to 5V/0 to 5V/4 to 20mA DC  
• Input accuracy: ±0.5% of full scale, ±1 digit (±1°C at  
thermocouple)  
4. Auto/Manual  
Change auto-mode to manual-mode and manual operation  
can be done using front panel keys.  
5. Communication function comprised (option)  
Because the general-purpose interface (RS-485) is  
mountable, a centralized monitoring/setting system aided  
by a personal computer can readily be configured.  
6. A wide variety of optional functions  
(1) A0 re-transmission (1 point)  
B (TC) 0 to 500°C: ±5% of  
R (TC) 0 to 400°C: ±1% of  
full scale  
}
• Input sampling cycle:  
0.5sec  
• Control action: Fuzzy control or PID with auto-tuning  
• Control output: Relay contact  
Voltage pulse output (for SSR drive)  
Current output  
A0 is recordable in connection with Fuji's microjet  
recorder PHA/PHC.  
Universal output  
(Relay contact/SSR drive/current  
output)  
(2) Programmable alarm (2 points max.)  
2 points of alarm action can be registered selected  
from 16 kinds.  
• Alarm output: 2 points max. (ALM1, ALM2)  
• Operation mode:  
(3) Dual output  
Dual control of heating and cooling operations are  
allowed.  
Fixed value operation  
Manual operation  
(4) Heater break alarm  
• Option  
Re-transmission analog output: 1 point  
Communication function: RS-485  
Use ALM1 or ALM2 output for heater break alarm.  
(with function of heater current display, in parameter  
®
Modbus or CC-data line protocol.  
"
")  
Programmable alarms: 2 points max.  
Dual output  
(5) Ramp/soak function  
4 ramp/soak-pair patterns are registrable.  
(6) External DI function (1 point)  
SV (setting value) can be changed a predetermined  
value according to external command input (DI).  
(7) Remote SV  
Heater break alarm: 1 point  
Ramp/soak function: 4 ramp/soak-pair  
patterns  
Auxiliary digital input: 1 point  
Remote SV input: 1 point  
SV (setting value) can be controlled by external 1 to  
5V DC analog input.  
7. UL, C-UL approval  
®
Modbus is a registered trademark of Gould Modicon.  
EDSX11-134  
Date Jan. 25, 1999  
PYX5,9  
Changeover Remote/Auto: Bumpless  
FUNCTION AND PERFORMANCE  
1. Input  
(1) Process variable input signal  
2. Control functions  
(1) Fuzzy control:The basic actions in PID control have been  
realized according to fuzzy control rules.  
(2) PID control with auto-tuning:  
Proportional band (P): 0 to 999.9%  
(2-position action when P = 0)  
Kind of input  
Description  
J
K
R
B
Thermocouple  
• Cold junction compensation  
comprised  
• Burn-out circuit built in  
Reset time (I): 0 to 3200sec  
(Integral action cut when I = 0)  
Rate time (D): 0 to 999.9sec  
T
E
S
N (Nichrosil-Nisil)  
U
WRe5-26(Tangsten rhenium)  
PL-II (Platinel)  
(Derivation action cut when D = 0)  
(Fuzzy control action or PID action with auto-tuning is  
selectable by using the front panel key.)  
(3) Proportional cycle: 1 to 120sec  
(4) Control cycle: 500ms  
Resistance  
bulb  
Pt 100  
• Burn-out circuit built in  
• Allowable wiring resistance  
10max. (per wire)  
Voltage input  
1 to 5V DC  
0 to 5V DC  
Input resistance 1Mmin.  
3. Output  
Current input  
4 to 20mA DC  
Input resistance 250Ω  
(1) Control output  
Remarks: (1) For 4 to 20mA DC input specification, a 250 resistor is  
furnished with the controller delivered.  
– Standard type – (option)  
Of the following output types, any one should be  
specified.  
(2) The 250resistor should be removed for changeover from  
4 to 20mA DC to 1 to 5V DC input.  
Relay contact Normally open  
Electrical expected life :  
output  
SPDT contact  
More than 105 operations at  
220V AC, 3A (resistive load)  
(a) Input accuracy:±0.5% of full scale, ±1 digit  
Cold junction compensation error:  
±1°C  
Mechanical expected life :  
More than 2 x 107 operations  
(b) Input range  
SSR drive  
output  
Transistor  
output  
ON: 9 to 24V DC, 20mA max.  
OFF: 0.5V or less  
Load resistance: 600or more  
Temperature  
Temperature 0.1°C 0.1°F  
range [°F] display  
Kinds of input  
Code  
range  
[°C]  
×
Current output 4 to 20mA DC  
Allowable load resistance :  
600or less  
Resist-  
ance  
bulb  
JIS  
IEC  
00  
01  
02  
03  
0
0
0
0
to 150  
to 300  
to 500  
to 600  
to 100  
32 to 302  
32 to 572  
32 to 932  
32 to 1112  
–58 to 212  
Pt100  
– Dual output type – (option)  
Of the following output types, any one should be specified  
for each of the heating and cooling sides.  
×
04 –50  
05 –100 to 200 –148 to 392  
06 –150 to 600 –238 to 1112  
07 –150 to 850 –238 to 1562  
×
Thermo-  
couple  
×
J
J
K
K
K
R
B
T
T
E
E
S
N
20  
21  
22  
23  
24  
25  
26  
0
0
0
0
0
0
0
to 400  
to 800  
to 400  
to 800  
to 1200  
to 1600  
to 1800  
32 to 752  
32 to 1472  
32 to 752  
32 to 1472  
32 to 2192  
32 to 2912  
32 to 3272  
Relay contact Normally open  
Electrical expected life :  
More than 105 operations at  
220V AC, 3A (resistive load)  
×
output  
SPDT contact  
×
×
×
×
×
×
×
×
×
×
×
×
×
Mechanical expected life :  
×
More than 2 x 107 operations  
×
SSR drive  
output  
Transistor  
output  
ON: 9 to 24V DC, 20mA max.  
OFF: 0.5V or less  
Load resistance: 600or more  
×
27 –199.9 to 200 –328 to 392  
28 –150 to 400 –238 to 752  
29  
2A –199.9 to 800 –328 to 1472  
2B  
2C  
2D –199.9 to 400 –328 to 752  
2E  
2F  
0
to 800  
32 to 1472  
Current output 4 to 20mA DC  
Allowable load resistance :  
600or less  
0
0
to 1600  
to 1300  
32 to 2912  
32 to 2372  
×
U
×
(2) AO re-transmission (option)  
• Number of output points: 1 point  
• Output data: Any of process variable, set value or  
manipulated variable  
• Output accuracy: ±0.5% of full scale  
• Kind of output: 1 to 5V DC  
WRe5-26  
PL-II  
0
0
to 2300  
to 1300  
32 to 4172  
32 to 2372  
×
1 to 5V DC 40 Scale settable within  
0 to 5V DC 41  
4 to 20mA 40  
DC  
Voltage  
Current  
–1999 to 9999  
)Connect 250between terminal  
No. 16 and 18 in case of current input  
(
*
*
(c) Input sampling cycle: 500ms  
(d) Burn-out  
• Add-on function: Scaling function  
• Load resistance: 500kor more  
• Control output direction (upper side or lower side) is pro-  
grammable at occurrence of burn-out.  
• For resistance bulb input, detection is allowed even if  
any of the three wires is discontinued.  
(2) Digital input (option)  
4. Setting and indication  
(1) Accuracy: ±0.5% of full scale, ±1 digit (±1°C at 23°C)  
B (TC) 0 to 500°C: ±5% of full scale  
R (TC) 0 to 400°C: ±1% of full scale  
(2) Setting method:  
Number of input points: 1 point  
Spec.  
: 16V DC, 15mA  
Key operation  
(3) Remote SV input (option)  
(3) Indication method:  
Numerical display; Each of PV and SV  
independently displayed (PV: Red, SV:  
Green)  
Input signal: 1 to 5V DC, 1 point  
Accuracy: ±0.5% ±1 digit  
Input sampling cycle: 0.5sec  
Input scaling: Allowed  
(4) Status indication:  
Input filter: First delay (time constant 1sec fixed)  
Display of remote mode: LED on front panel  
Detection of input signal wire discontinued: None  
Control outputs 1 and 2  
Alarms 1 and 2  
Remote SV  
2
5. Alarm (option)  
(1) Upper/lower limit alarm:  
11. Scope of delivery  
Controller and mounting bracket  
Desired kind of alarm is selectable from  
Fig. 1(page 4) by using the front panel key.  
Alarm output: 2 points  
[
Item requiring separate order: Current transformer (CT)  
for heater break alarm  
]
Relay contact Normally open  
output SPST contact  
220V AC, 1A (resistive load)  
CODE SYMBOLS  
(2) Heater break alarm  
• Discontinuation is detectable only when single-phase  
heater is used.  
1
2
3
4
5
6
7
8
9 10 1112 13  
Description  
P Y X  
M
1 -  
• Primary input of current transformer (CT)(*) : 1 to 50A  
Front panel size [mm]  
48 x 96  
96 x 96  
Relay contact Normally open  
output SPST contact  
220V AC, 1A (resistive load)  
5
9
Kinds of input  
TC/RTD/voltage/current  
Note: * The current transformer (CT) need be ordered  
separately from this controller (CT is installed  
outside the controller)  
M
Control output 1  
Without  
Y
C
D
E
F
G
H
J
SSR drive(reverse action)  
SSR drive(direct action)  
4 to 20mA DC(reverse action)  
4 to 20mA DC(direct action)  
Relay(SPDT reverse action)  
Relay(SPDT direct action)  
Universal (reverse action)  
Universal (direct action)  
6. Protection from power failure  
Set value, PID parameters, etc. are retained in the  
nonvolatile memory unit. Therefore, on power recovery,  
control restarts according to the values effective just  
before power failure.  
(*1)  
K
7. Self-diagnosis  
Control output 2  
Without  
SSR drive(reverse action)  
SSR drive(direct action)  
4 to 20mA DC (reverse action)  
4 to 20mA DC (direct action)  
Relay(SPDT reverse action)  
Relay(SPDT direct action)  
Program error is monitored with a watch dog timer.  
Y
C
D
E
F
8. Operating and storage conditions  
(1) Allowable ambient temperature:  
–10 to +50°C  
(2) Allowable ambient humidity:  
90% RH max. (free from condensation)  
(3) Storage temperature:  
G
H
Alarm function  
Without  
1 point  
2 points  
HB detection  
0
1
2
3
4
–20 to +60°C  
9. Rating specifications  
(1) Power supply:100–15% to 240+10%V AC  
(2) Power consumption:  
About 10VA, 100V AC  
(*2)  
HB detection + 1 point  
Input range code  
See input range table in Page 2  
About 18VA, 220V AC  
Additional function  
Without  
SV selection command input(DI)  
4 ramp/soak + start/reset  
RS-485(*4)(Fuji original protocol)  
RS-485(*4) +4 ramp/soak  
RS485(*5)(Modbus RTU protocol)  
RS485(*5) +4 ramp/soak  
Re-transmission  
Re-transmission +4 ramp/soak  
Remote SV (*3)  
(3) Dielectric strength:  
1500V AC for 1 minute between power  
terminal and:  
Y
P
Q
R
S
M
N
A
B
C
input terminal  
communication terminal  
output terminal  
®
relay terminal  
500V AC for 1 minute (at other locations)  
(4) Insulation resistance:  
50Mmin. (at 500V DC)  
Front panel label  
English label in °C  
English label in °F  
English label in %  
E
F
K
10. Physical data  
(1) Installation method:  
Flush on panel  
Note: *(1) Available for the 7th digit code "Y" of control output 2  
*(2) Available for the 6th digit code "G", "H" and the 12th digit code "Y"  
*(3) Available for the 7th digit code "Y" and the 9th digit code "0" "1"  
"2"  
(2) Enclosure:  
(3) External dimensions (H x W x D):  
96 x 48 x 100 mm for PYX5  
96 x 96 x 100 mm for PYX9  
(4) Mass {weight}(approx.):  
Plastic housing  
*(4) Fuji Electric CC data line protocol.  
®
*(5) Modbus RTU protocol.  
300g for PYX5  
400g for PYX9  
(5) Finish color: Munsell N1.5 (black)  
(6) External terminal:  
Screw terminal M3.5  
3
PYX5,9  
Kinds of alarm  
Fig. 1  
Alarm Alarm  
code group  
Function  
Nothing  
Action  
No Alarm  
0
PV  
Upper/Lower deviation  
High  
absolute  
alarm  
alarm  
PV  
PV  
PV  
PV  
1
2
Time  
ASV  
SV  
Low  
absolute  
alarm  
ASV  
Upper/Lower deviation  
alarm  
ASV  
High  
deviation  
alarm  
3
4
SV  
Upper/Lower deviation  
alarm with hold  
ASV  
Low  
deviation  
alarm  
SV  
SV  
Multi-alarming  
ASV  
High  
deviation  
alarm (invert)  
It allows a maximum of 4 types of alarm settings (among  
PV  
PV  
PV  
PV  
PV  
PV  
PV  
PV  
5
6
7
which, one is dedicated to loop/heater disconnection),  
detects those types of alarm individually, and makes logi-  
cal OR before outputing it to the alarm relay.  
(Multi-alarm)  
ASV  
Low  
deviation  
alarm (invert)  
SV  
ASV  
High/Low  
deviation  
alarm  
Alarm 1  
Setting 1  
SV  
Alarm 2  
Alarm 3  
Setting 2  
Setting 3  
ASV  
High/Low  
deviation  
alarm (invert)  
Alarm relay  
OR  
8
9
A
SV  
Setting 4  
Decision of loop/  
Low  
absolute alarm  
with hold  
(dedicated to loop/  
heater break alarms)  
heater break alarms  
ASV  
ASV  
Low  
deviation alarm  
with hold  
A
B
Operation procedure  
SV  
Low deviation  
alarm with  
hold (invert)  
(Alarm-1 Type)  
(Alarm-2 Type)  
ASV SV  
ASV  
High/Low  
deviation alarm  
with hold  
C
Setting 4 Setting 3 Setting 2 Setting 1  
selection from each one selected  
B-group  
SV  
ASV  
High/Low  
deviation alarm  
with hold (invert)  
from A-group  
PV  
SV  
SV  
D
E
F
Note:  
For the setting in the above figure the result of ORing of the heater break  
alarm, "holding"-featured low-limit deviation alarm, and high-limit absolute  
alarm is output  
SV  
High  
absolute alarm  
ASV  
ASV  
SV  
Low  
absolute alarm  
Nothing  
0
1
2
3
Heater break  
Loop break  
B
Loop break +  
Heater break  
Remarks : (1) ASV : Alarm Setting Value  
(2) alarm band  
(3) What is "alarm with hold"?  
Alarm does not live immedietly even when PV enters into  
alarm band.  
After PV exits from alarm band and re-enters into alarm  
band, alarm fires.  
(4) SV High absolute alarm/Low absolute alarm are effect only  
with Remote SV function.  
4
2. How to assign parameters  
SETTING METHOD  
1. SV setting  
(1) Calling parameters  
(1) Method 1  
(PV)  
(SV)  
200  
200  
Start  
200  
200  
data change  
registration  
200  
(PV)  
(SV)  
200  
200  
sel  
sel  
sel  
200  
>
or  
sel  
Keep  
key pressed  
LOC  
2
or  
: The first digit flashes to allow inc or dec of data.  
for about 3 sec. in PV/  
SV display condition.  
or  
or  
or  
or  
(2) Method 2  
sel  
Press  
or  
key for  
parameter change.  
Start  
200  
200  
M O D  
AUTO  
(PV)  
(SV)  
Press key for  
reverse direction.  
sel  
sel  
sel  
>
sel  
AT  
Keep  
key pressed  
for about 3 sec in  
parameter display  
mode, back to PV/SV  
mode.  
SV change mode  
OFF  
200  
0200  
P-ON  
NO  
>
>
>
>
Inc or dec data in the  
flashing digit by  
key.  
or  
200  
0200  
P
Shift flashing digit to  
right by  
100  
>
key.  
200  
sel  
0200  
or  
LOOP  
0
200  
0200  
(2) Data changing  
Start  
Registration of the set-  
ting value by  
>
key.  
(PV)  
(SV)  
P
10.6  
200  
200  
P change mode  
>
P
0 10.6  
Inc or dec data in the  
flashing digit by  
key  
or  
>
>
P
0 10.6  
Shift flashing digit to  
>
right by  
key.  
P
0 10.6  
>
>
P
0 10.6  
Registartion of the set-  
>
ting value by  
key.  
P
10.6  
5
PYX5,9  
Parameter sheet for PYX  
Lock  
level  
Lock  
level  
All  
Only  
End  
User  
Set  
Maker  
All  
Only  
End  
User  
Set  
Maker  
locked SV  
locked SV  
0
1
2
3
0
1
2
3
Dis-  
play  
Dis-  
play  
Mean of parameters  
Measured value (PV)  
Range  
Unit  
Mean of parameters  
Range  
Unit  
Engineering  
unit  
Engineering  
unit  
####  
####  
0~100%  
A11H  
Hysteressis for Alarm 11  
0~100%  
Engineering  
unit  
Engineering  
unit  
Setting value (SV)  
0~100%  
AL12  
AL13  
Set value for Alarm 12  
Hysteressis for Alarm 12  
Set value for Alarm 13  
Hysteressis for Alarm 13  
Alarm actions for Alarm 2  
Set value for Alarm 21  
Hysteressis for Alarm 21  
Set value for Alarm 22  
Hysteressis for Alarm 22  
Set value for Alarm 23  
0~100%  
0~100%  
0~100%  
0~100%  
Manual manipulated variable  
(MV)  
Engineering  
unit  
####  
LOCK  
3~103%  
0~3  
%
A12H  
A13H  
Lock for other parameters  
Remote SV input value  
Engineering  
unit  
Engineering  
unit  
CAS  
0~100%  
Engineering  
unit  
OUT 1 MV for output 1  
OUT 2 MV for output 2  
Mode of control  
3~103%  
3~103%  
AUTO  
MAN  
%
%
0000~(*1)  
3FFFh  
AL2T  
AL21  
MOD  
Engineering  
unit  
0~100%  
0~100%  
0~100%  
0~100%  
0~100%  
REM  
AT  
Auto tuning command  
OFF  
Engineering  
unit  
A21H  
A22H  
A23H  
ON  
LOW  
Engineering  
unit  
AL22  
AL23  
Engineering  
unit  
D-SV  
Second SV  
0~100%  
Engineering  
unit  
STAT  
Ramp / Soak location  
OFF  
1-RP  
1-SK  
2-RP  
2-SK  
3-RP  
3-SK  
4-RP  
4-SK  
END  
Engineering  
unit  
Engineering  
unit  
Hysteressis for Alarm 23  
0~100%  
0.0~99.59  
1~50  
LOOP  
HB-A  
CT  
Time for Loop break detection  
MM. ss  
Amp.  
Curent setting for Heater break  
detection  
Heater Curent indicated value  
0~50  
Amp.  
Input type/Decimal point/Temp.  
Unit  
0000~  
4111h (*2)  
PVT  
PVF  
PVB  
Code No.  
0.0~99.59/  
100h  
TIME  
Ramp / Soak rest time  
Ramp / Soak command  
HH. mm  
1999~  
9999  
1 word  
DEC  
Upper scale for PV  
Lower scale for PV  
PROG  
OFF  
RUN  
1999~  
9999  
1 word  
DEC  
HOLD  
(END)  
PVD  
TF  
Decimal point position  
Rate of Digital Filter  
0~2  
1 byte DEC  
Second  
0.0~900.0  
Engineering  
unit  
SV1  
1st. target point (SV)  
0~100%  
Engineering  
unit  
50~50%  
0~100%  
0~100%  
0~100%  
0~100%  
SFT  
PV offset  
TM1R  
TM1S  
Time of 1st. Ramp segment  
Time of 1st. Soak segment  
0.0~99.59  
0.0~99.59  
HH. mm  
HH. mm  
Engineering  
unit  
SV-H  
SV-L  
REMF  
High limit setting of SV  
Low limit setting of SV  
Upper scale of Remote SV  
Engineering  
unit  
SV2  
2nd. target point (SV)  
0~100%  
Engineering  
unit  
TM2R  
TM2S  
Time of 2nd. Ramp segment  
Time of 2nd. Soak segment  
0.0~99.59  
0.0~99.59  
HH. mm  
HH. mm  
Engineering  
unit  
Engineering  
unit  
SV3  
3rd. target point (SV)  
0~100%  
Engineering  
unit  
REMB Lower scale of Remote SV  
Kind of control  
TM3R  
TM3S  
Time of 3rd. Ramp segment  
Time of 3rd. Soak segment  
0.0~99.59  
0.0~99.59  
HH. mm  
HH. mm  
CTRL  
FUZY  
PID  
Engineering  
unit  
SV4  
4th. target point (SV)  
0~100%  
DT  
Cycle of computing  
0.5  
Second  
TM4R  
TM4S  
Time of 4th. Ramp segment  
Time of 4th. Soak segment  
0.0~99.59  
0.0~99.59  
NO  
HH. mm  
HH. mm  
REV-1  
Control action for output 1  
(Direct of reverse)  
NORM  
REV  
REV-2  
Control action for output 2  
(Direct of reverse)  
NORM  
REV  
Auto start demand when turn on  
for Ramp/Soak  
P-ON  
P
YES  
Proportional Band  
0.0~999.9  
%
TC-1  
Proportional Cycle for output 1  
Proportional Cycle for output 2  
High limit of MV  
1~120  
1~120  
3~103%  
3~103%  
0~4  
Second  
Second  
%
TC-2  
Engineering  
unit  
HYS  
Hysteresis for two step control  
0~100%  
MV-H  
MV-L  
BURN  
AOT  
I
Reset time  
Rate time  
0~3200  
0~999.9  
Second  
Second  
Low limit of MV  
%
D
Action when input is abnormal  
Kind of Analog ourput source  
PV  
Rate of Proportional Band  
for cooling  
COOL  
0.0~10.0  
50~50%  
0~100%  
SV  
DB  
AR  
Dead Band/ Overlap  
Anti-Reset Wind-up  
%
MV  
AO-H  
AO-L  
Upper scale of AO  
0~100%  
0~100%  
1~15  
%
%
Engineering  
unit  
Lower scale of AO  
STNO  
Station No. for communication  
100.0~  
100.0  
MAN  
Manual Reset value  
%
Not es : *(1) : Hexa decimal code : refer to "Kinds of alarm" (page 4).  
(2) : Hexa decimal code : refer to "Input range" (page 2).  
0000~(*1)  
3FFFh  
AL1T  
AL11  
Alarm actions for Alarm 1  
Set value for Alarm 11  
Engineering  
unit  
0~100%  
6
FUNCTIONS  
(4) Auto-tuning  
(1) Fuzzy feedback control  
PID parameters are automatically set by controller's  
measurement and operation.  
Fuzzy feedback control expresses the basic actions of  
PID control in fuzzy rules and has a nonlinear characteristic  
in order to straighten out the problem inherent to PID  
control (i.e., overshoot occurs when improving response  
or instability arises due to a change in system even when  
optimum PID parameters are assigned).  
(a) Standard type  
AT start  
AT end (PID setup)  
AT operation  
Set value (SV)  
Comparison of controllability  
PV (Process value)  
ON  
Each result of fuzzy control and PID control is shown  
below.  
It is understandable that the overshoot due to a change  
of set value has been suppressed in fuzzy control.  
ON 100%  
OFF 0%  
ON  
OFF  
OFF  
PID control  
ON-OFF action  
FUZZY  
PID  
100.0  
80.0  
60.0  
(b) Low PV type  
AT start  
AT end (PID setup)  
AT operation  
%
40.0  
20.0  
Set value (SV)  
SV-10%  
0.0  
Time  
PV (Process value)  
ON  
ON 100%  
OFF 0%  
ON  
OFF  
OFF  
(2) Ramp soak function (option)  
PID control  
Function to automatically change the set point value with  
elapsing of time, in accordance with the preset pattern,  
as shown below. This device allows maximum of 4 ramp  
soak programs.  
ON-OFF action  
Remarks: (1) Once auto-tuning has been made, PID parameter values  
are retained despite power-off operation. Therefore, auto-  
tuning need not be repeated for the subsequent operations.  
This first ramp starts at the value measured immediately  
before the program is executed (PV).  
(2) During auto-tuning, control output corresponds to ON/OFF  
action. This may cause PV to change widely depending  
on process. If such a change is unallowable, auto-tuning  
should not be used.  
Set point  
(3) Do not use the auto-tuning function for a process having  
a quick response, such as pressure control, flow control,  
Set point 3  
Set point 2  
etc.  
(6) Dual output (option)  
Set point 1  
Second  
soak  
Set point 4  
PV  
(5) Anti-reset Windup (ARW)(*)  
First  
First ramp soak  
Second  
ramp  
Third Third  
ramp soak  
Fourth  
ramp  
Fourth soak  
Time  
TM1R TM1S  
TM2S  
TM3S  
TM4S  
Control output (MV)  
100%  
TM2R TM3R  
TM4R  
Ramp : Region in which the SP changes toward the  
target value.  
Soak : Region in which the SP keeps unchanged at  
the target value.  
Powering on can automatically trigger the program run  
(power-on start function), or an external contact signal  
can also do that.  
50%  
MAN  
Process valu  
(PV)  
10%  
AR  
AR  
(3) Two set points (option)  
Setting value  
(SV)  
Change set points digital input.  
Proportional  
band  
Main set point  
(SV)  
Target point  
Sub-set point  
(d-SV)  
PD  
action  
PID  
action  
PD  
action  
DI input  
I action  
cut  
I action  
cut  
Note : *ARW: INTEGRAL action is cut when PV is out range  
of AR value.  
7
PYX5,9  
The controller incorporates both the heating output and  
the cooling output for setting "cooling control cycle", "cooling  
proportional band" and "dead band or overlap band".  
Example of connection of heater break alarm  
Power source  
100 to 240V AC, 50/60Hz  
(a) Setting of cooling proportional band  
Power supply  
Control output  
Output  
Heating output  
Cooling output  
Coefficient 0.5  
+
-
Heater break  
alarm output  
MG  
SW  
Coefficient 1.0  
Coefficient 2.0  
Magnetic contactor  
Current  
transformer  
*CT  
Deviation (  
-)  
Setting (SV)  
Deviation (+)  
Heating  
Cooling  
proportional proportional  
band  
band  
Proportional band (P)  
Thermocouple  
In cooling side proportional band,  
coefficient is set with respect to  
heating side proportional band.  
(ON/OFF action coefficient 0)  
Heater  
Electric furnace  
(b) Setting of dead band or overlap band  
(8) Error message  
Display  
Cause  
(1) Thermocouple disconnection  
(2) RTD disconnection  
(3) Above 105% of input signal  
Output  
Heating output  
Cooling output  
(1) Thermocouple disconnection  
(lower direction setting in burnout)  
(2) RTD disconnection  
(lower direction setting in burnout)  
(3) Short circuit between A and B of RTD  
(4) Below 5% of input signal  
Deviation (+)  
Deviation (-)  
Setting range : 0 to ±25% of  
proportional band  
Overlap band : -50 to 0  
Dead band : 0 to 50  
Overlap Dead  
band band  
Setting (SV)  
Remarks:  
(1) PID auto-tuning is carried out only on the heating side. During auto-  
tuning, output on the cooling side remains turned off. After auto-  
tuning, both heating and cooling operations are performed according  
to the same PID values.  
(2) ID set value is the same between heating and cooling sides.  
Individual setting cannot be accepted.  
(7) Heater break alarm (option)  
Use the current transformer (CT) specified by Fuji.  
Heater break is detected only when single-phase heater  
is used.  
Heater break alarm is not available when controlling the  
heater by thyristor phase-angle control method.  
[alarm detection point] and [Heater current] are registered  
using of front key.  
8
OUTLINE DIAGRAM (Unit:mm)  
Type  
Outline  
Panel cutout  
48  
12  
100  
When mounting  
one unit  
When mounting several  
≤ ≤  
_ _  
units (2 n 6)  
+0.8  
45 +0.6  
a
˚C  
0
0
PV  
PYX5  
SV  
SEL  
No. of unit  
2
3
4
5
6
a
93 141 189 237 285  
Panel  
Panel mounting bracket  
100  
96  
12  
92 +0.8  
0
˚C  
PV  
PYX9  
SV  
SEL  
100min  
Panel  
Panel mounting bracket  
ORDERING OF CURRENT TRANSFORMER  
Current transformer for heater break  
Specification : For 20 to 50A  
Ordering code : CTL-12-S36-8F  
Specification : For 1 to 30A  
Ordering code : CTL-6-SF  
30  
φ2.36  
21  
15  
2.8  
φ5.8  
φ12  
30  
40  
φ3.5  
30  
40  
M3 depth 4  
[in mm]  
9
PYX5,9  
TERMINAL WIRING  
(1) Standard type  
10  
11  
Remote SV  
input  
(Control output 1)  
HB current  
input  
+
TRX1  
+
+
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
10  
10  
11  
10  
11  
1
3
1
3
RS-485  
transmission  
Re-  
transmission  
Digital  
input  
SSR/SSC  
drive output  
4 to 20mA  
DC output  
Relay  
output  
11  
AO  
-
TRX2  
+
12  
-
+
-
12  
4 to 20mA  
DC output  
SSR drive  
output  
-
Relay  
output  
(Control output 2)  
-
14  
14  
Alarm 1 output  
or HB alarm  
Alarm 2 output  
or HB alarm  
+
Common  
15  
16  
18  
16  
18  
16  
18  
Power supply  
100 to 240V AC  
50/60Hz  
[Process input]  
-
Resistance  
bulb  
1 to 5V  
DC input  
4 to 20mA  
DC input  
(2) Universal output type  
10  
11  
Remote SV  
input  
HB current  
input  
+
Re-  
transmission  
TRX1  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
10  
11  
10  
11  
10  
11  
RS-485  
transmission  
Digital  
input  
Relay  
output  
(Control output 1)  
AO  
-
TRX2  
+
12  
SSR drive  
+
output  
-
(Control output 1)  
4 to 20mA  
DC output  
14  
Alarm 1 output  
or HB alarm  
-
Alarm 2 output  
or HB alarm  
+
Common  
15  
16  
18  
16  
18  
16  
18  
Power supply  
100 to 240V AC  
50/60Hz  
[Process input]  
-
Resistance  
bulb  
1 to 5V  
DC input  
4 to 20mA  
DC input  
Caution on Safety  
*Before using this product, be sure to read its instruction manual in advance.  
Head Office  
6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan  
http://www.fesys.co.jp/eng  
Sales Div.  
International Sales Dept.  
No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan  
Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187  
http: //www.fic-net.jp/eng  
Printed in Japan  
Information in this catalog is subject to change without notice.  

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